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P0406 OBD2: Exhaust Gas Recirculation Sensor "A" Circuit High

P0406 OBD2: Exhaust Gas Recirculation Sensor “A” Circuit High

When your vehicle’s onboard diagnostics detect an issue with the exhaust gas recirculation (EGR) system, it may trigger the P0406 code. This code indicates that the EGR Valve Position Sensor is reporting a voltage level that is too high, typically above the expected range of 4.0 to 4.5 volts.

What Does the P0406 Code Mean?

The P0406 code signifies that there is a problem with the EGR Valve Position Sensor circuit, which is responsible for monitoring the position of the EGR valve. If the sensor detects an abnormal voltage that exceeds the expected range, the engine control module (PCM) will set this diagnostic trouble code.

What Causes the P0406 Code?

Several factors can lead to the P0406 code being triggered, including:

  • Defective EGR Valve Position Sensor
  • Faulty EGR Valve Position Sensor connector and/or wiring
  • Sticking open EGR valve
  • Carbon buildup in the EGR valve, preventing it from closing properly
  • Improper vacuum or electrical signal to the EGR valve
  • Malfunctioning EGR vacuum supply solenoid
  • Insufficient EGR system feedback to the PCM from related sensors

What Are the Symptoms of the P0406 Code?

Drivers may notice the following symptoms when the P0406 code is present:

  • Illumination of the Check Engine Light
  • Performance issues such as pinging during acceleration, particularly under load or at higher speeds
  • In some cases, there may be no noticeable symptoms

How Serious Is the P0406 Code?

The P0406 code is classified as a moderate severity issue. While it may not pose an immediate threat to the vehicle’s safety or drivability, it is essential to have it diagnosed and repaired promptly to prevent further damage to the engine or the EGR system.

How to Diagnose the P0406 Code

Diagnosing the P0406 code involves several steps, including:

  • Using a scan tool to retrieve the code and reviewing freeze frame data to understand the conditions under which the code was set.
  • Monitoring the behavior of the EGR Valve Position Sensor and associated components while driving under similar conditions.
  • Testing for vacuum supply and checking for any restrictions in the EGR system.
  • Verifying that the readings from the EGR temperature sensor, if equipped, are within specifications.

Common Repairs for the P0406 Code

Repairs for the P0406 code may include:

  • Replacing a defective EGR Valve Position Sensor
  • Repairing or replacing faulty wiring or connectors
  • Cleaning or replacing the EGR valve if it is sticking or clogged
  • Fixing vacuum or electrical signal issues
  • Replacing malfunctioning EGR vacuum supply solenoids

How Much Does It Cost to Fix the P0406 Code?

The cost to repair the P0406 code can vary widely depending on the underlying cause. On average, you might expect to pay anywhere from $100 to $500 for parts and labor. Simple repairs, like replacing a sensor, will be on the lower end, while extensive repairs involving the EGR system may be more costly.

Can I Fix the P0406 Code Myself?

If you have experience with automotive repairs and access to the necessary tools, you may be able to address the P0406 code yourself. Tasks like replacing the EGR Valve Position Sensor or cleaning the EGR valve can be manageable for a DIY mechanic. However, if you’re unsure or lack the tools, it’s advisable to seek help from a professional mechanic to ensure the problem is correctly diagnosed and repaired.

About JC Landry

JC is the Senior Editor at eManualOnline.com, GarageSpot.com, and Drive-My.com, as well as the Webmaster of TheMechanicDoctor.com, only to name a few. He's been a certified Master Mechanic for 15 years, working for various car dealers and specialized repair shops before turning towards blogging about cars and EVs in the hope of helping the next generation of automotive technicians. He also loves cats, Johnny Cash and Subarus.

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