2004-2013 SsangYong Rodius (aka Stavic) Workshop Repair Service Manual BEST
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ENGINE GENERAL
0000-00
ENGINE GENERAL
GENERAL
1. ENGINE ASSEMBLY LAYOUT...............
2. ENGINE CONTROLS LAYOUT...............
3. ELECTRICAL COMPONENTS AND
PREHEATING SYSTEM.........................
4. INTAKE SYSTEM LAYOUT...................
5. EXHAUST SYSTEM LAYOUT................
6. LUBRICATION SYSTEM LAYOUT.........
7. COOLING SYSTEM LAYOUT................
8. FUEL SYSTEM LAYOUT.......................
9. FUEL SUPPLY SYSTEM........................
10. CLEANNESS........................................
11. MAINTENANCE AND REPAIR..............
12. GUIDELINES FOR SERVICE
WORK SAFETY....................................
13. DURING SERVICE WORK
FOR INSPECTION................................
14. DURING SERVICE WORK FOR
ELECTRIC DEVICES............................
15. VEHICLE LIFTING PROCEDURES.......
16. OWNER INSPECTIONS
AND SERVICES...................................
17. STANDARD BOLTS
SPECIFICATIONS................................
18. BASIC SPECIFICATION.......................
19. VEHICLE IDENTIFICATION..................
20. HOW TO USE AND MAINTAIN
WORKSHOP MANUAL.........................
3
6
8
9
11
13
14
16
17
18
23
25
29
31
32
34
38
40
45
48
01-3
ENGINE GENERAL
RODIUS 2004.09
0000-00
0000-00
ENGINE GENERAL
1. ENGINE ASSEMBLY LAYOUT
1. TVD (Torsional Vibration Damper)
2. Air conditioner compressor
3. Power steering pump pulley
4. Idle pulley
5. Water pump pulley
6. Alternator
7. Viscos clutch
8. Auto tensioner pulley
9. Auto tensioner
10. Poly-groove belt
11. Cam position sensor
12. Drive plate (M/T: DMF)
13. Oil filter
14. Vacuum pump
15. Crank position sensor
16. EGR valve
17. Power steering pump
18. EGR center pipe
Front view
Rear view
01-4
RODIUS 2004.09
0000-00
ENGINE GENERAL
Top view
19. Cylinder head cover
20. Intake manifold
21. Water outlet port
22. Common rail
23. Fuel pressure sensor
24. Fuel pipe
25. Injector
26. Fuel return line
27. Oil filler cap
28. Glow plug
29. Booster pressure sensor
30. Oil separator
31. Oil dipstic
32. EGR center pipe
01-5
ENGINE GENERAL
RODIUS 2004.09
0000-00
Side veiw
33. Cylinder head
34. Cylinder block
35. Oil pan
36. Drain plug
37. Turbo charger
38. EGR - RH pipe
39. Oil separator
40. Oil dipstic
41. HP pump
42. Turbo charger booster vacuum modulator
43. EGR valve vacuum modulator
44. EGR valve
45. Exhaust manifold
Left side view
Right side view
01-6
RODIUS 2004.09
0000-00
ENGINE GENERAL
2. ENGINE CONTROLS LAYOUT
1) ECU Related Componets
ECU/Barometric
Sensor
Cam Position
Sensor
Fuel Filter (Water
Detection Sensor)
Accelerator Pedal
Sensor
HFM Sensor/Intake Air
Temperature Sensor
Pre Heating
Time Relay
Main Relay
01-7
ENGINE GENERAL
RODIUS 2004.09
0000-00
Knock sensor (2)
2) Engine And Sensors
Injector Common rail
Crankshaft
position sensor
HP pump
Coolant temperature
sensor
HP pump
Camshaft position
sensor
Glow plug
Fuel pressure sensor
Booster
pressure sensor
01-8
RODIUS 2004.09
0000-00
ENGINE GENERAL
Glow plug Pre heating time relay
3. ELECTRICAL COMPONENTS AND PREHEATING
SYSTEM
Starter motor
Alternator
Battery
Fuse box
01-9
ENGINE GENERAL
RODIUS 2004.09
0000-00
Air cleaner
assembly
HFM sensor Intake duct hose Intake manifold
Intake outlet hose Turbocharger Intercooler Inlet hose
4. INTAKE SYSTEM LAYOUT
01-10
RODIUS 2004.09
0000-00
ENGINE GENERAL
Intake Air Flow Chart â–¶
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What's Included?
Lifetime Access
Fast Download Speeds
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Full Search Facility
Print one or all pages of your manual
$41.99
This Workshop Repair Service Manual is a comprehensive guide for the 2004-2013 SsangYong Rodius (aka Stavic). It contains detailed instructions for repairing, maintaining, rebuilding, refurbishing, or restoring your vehicle. Whether you are a professional mechanic or a DIY enthusiast, this manual covers all diagnostic and repair procedures in great detail.
Key features of this manual include:
- Complete and intact information without any missing or corrupt pages/sections
- High-quality photos, illustrations, and diagrams
- Compatibility with all versions of Windows, Mac, and Linux
- Easy viewing and printing of complete repair procedures
- Coverage of all repair procedures from A-Z
The manual covers a wide range of topics, including but not limited to:
- General Information
- Engine (mechanical, lubrication, cooling, control, fuel, exhaust)
- Transmission/Transaxle (clutch, manual, automatic)
- Driveline/Axle (front, rear)
- Suspension (front, rear, wheels, tires)
- Brakes (system, parking, control)
- Steering (power steering, system)
- Restraints (seat belts, supplemental restraint system)
- Body (lock, security, glass, windows, mirrors, roof, interior)
- Air Conditioner (system)
- Electrical (wiring diagrams, starting, charging, lighting, control, audio visual, navigation, telephone, cruise control, power supply)
- Maintenance
- Alphabetical Index
With this manual, you can easily access information, print it out, and start working without the hassle of dealing with messy or worn-out manuals. It is a valuable resource for anyone looking to maintain or repair the 2004-2013 SsangYong Rodius (aka Stavic).
