2009 Scion XD Service & Repair Manual Software

2008 GENERAL INFORMATION Introduction - xD HOW TO USE THIS MANUAL GENERAL INFORMATION 1. GENERAL DESCRIPTION a. This manual is written in accordance with SAE J2008. 1. Diagnosis 2. Removing / Installing, Replacing, Disassembling / Reassembling, Checking and Adjusting 3. Final Inspection b. The following procedures are omitted from this manual. However, these procedures must be performed. 1. Use a jack or lift to perform operations. 2. Clean all removed parts. 3. Perform a visual check. 2. INDEX a. An alphabetical INDEX section is provided at the end of the manual as a reference to help you find the item to be repaired. 3. PREPARATION a. Use of Special Service Tools (SST) and Special Service Materials (SSM) may be required, depending on the repair procedure. Be sure to use SST and SSM when they are required and follow the working procedures properly. A list of SST and SSM is in the "Preparation" section of this manual. 4. REPAIR PROCEDURES a. A component illustration is placed under the title where necessary. b. Non-reusable parts, grease application areas, precoated parts and torque specifications are noted in the component illustrations. The following illustration is an example. 2008 Scion xD 2008 GENERAL INFORMATION Introduction - xD

Fig. 1: Exploded View Of Master Cylinder With Torque Specifications Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. c. Torque specifications, grease application areas and non-reusable parts are emphasized in the procedures. HINT: There are cases where such information can only be explained by using an illustration. In these cases, torque, oil and other information are described in the illustration. d. Only items with key points are described in the text. What to do and other details are explained using illustrations next to the text. Both the text and illustrations are accompanied by standard values and notices. REPAIR PROCEDURE REFERENCE e. Illustrations of similar vehicle models are sometimes used. In these cases, minor details may be different from the actual vehicle. f. Procedures are presented in a step-by-step format. 5. SERVICE SPECIFICATIONS a. SPECIFICATIONS are presented in boldface text throughout the manual. The specifications are also found in the "Service Specifications" section for reference. Illustration What to do and where to do it Task heading What work will be performed Explanation text  How to perform the task  Information such as specifications and warnings, which are written in boldface text 2008 Scion xD 2008 GENERAL INFORMATION Introduction - xD

6. TERM DEFINITIONS INFORMATION REFERENCE 7. INTERNATIONAL SYSTEM OF UNITS a. The units used in this manual comply with the International System of Units (SI) standard. Units from the metric system and English system are also provided. Example: Torque: 30 N*m (310 kgf*cm, 22 ft.*lbf) IDENTIFICATION INFORMATION VEHICLE IDENTIFICATION AND SERIAL NUMBERS 1. VEHICLE IDENTIFICATION NUMBER a. The vehicle identification number is stamped on the vehicle identification number plate and on the certification label, as shown in the illustrations. 1. Vehicle Identification Number Plate Fig. 2: Locating Vehicle Identification Number Plate Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 2. Certification Label CAUTION Possibility of injury to you or other people. NOTICE Possibility of damage to components being repaired. HINT Provides additional information to help you perform repairs. 2008 Scion xD 2008 GENERAL INFORMATION Introduction - xD

Fig. 3: Locating Certification Label Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 2. ENGINE SERIAL NUMBER AND TRANSAXLE SERIAL NUMBER a. The engine serial number is stamped on the cylinder block of the engine and the transaxle serial number is stamped on the housing as shown in the illustrations. 1. Engine Serial Number Fig. 4: Locating Engine Serial Number Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 2. Transaxle Serial Number A: C50 B: U341E Fig. 5: Locating Transaxle Serial Number 2008 Scion xD 2008 GENERAL INFORMATION Introduction - xD

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. REPAIR INSTRUCTION PRECAUTION 1. BASIC REPAIR HINT a. HINTS ON OPERATIONS 2008 Scion xD 2008 GENERAL INFORMATION Introduction - xD

Fig. 6: Precaution For Repairing Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. b. JACKING UP AND SUPPORTING VEHICLE 1. Care must be taken when jacking up and supporting the vehicle. Be sure to lift and support the vehicle at the proper locations. 2008 Scion xD 2008 GENERAL INFORMATION Introduction - xD

c. PRECOATED PARTS 1. Precoated parts are bolts and nuts that are coated with a seal lock adhesive at the factory. Fig. 7: Identifying Seal Lock Adhesive Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 2. If a precoated part is retightened, loosened or moved in any way, it must be recoated with the specified adhesive. 3. When reusing a precoated part, clean off the old adhesive and dry the part with compressed air. Then apply new seal lock adhesive appropriate to that part. 4. Some seal lock agents harden slowly. You may have to wait for the seal lock adhesive to harden. d. GASKETS 1. When necessary, use a sealer on gaskets to prevent leaks. e. BOLTS, NUTS AND SCREWS 1. Carefully follow all the specifications for tightening torques. Always use a torque wrench. f. FUSES 1. When inspecting a fuse, check that the wire of the fuse is not broken. Fig. 8: Identifying Correct And Incorrect Condition Of Fuse Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 2. When replacing fuses, be sure that the new fuse has the correct amperage rating. Do not exceed the rating or use one with a lower rating. 2008 Scion xD 2008 GENERAL INFORMATION Introduction - xD

Fig. 9: Fuse Chart Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. g. clips 1. The removal and installation methods of typical clips used for vehicle body parts are shown in the table below. HINT: If clips are damaged during a procedure, always replace the clips with new clips. 2008 Scion xD 2008 GENERAL INFORMATION Introduction - xD

Fig. 10: Clips Chart (1 Of 2) Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 2008 Scion xD 2008 GENERAL INFORMATION Introduction - xD

Fig. 11: Clips Chart (2 Of 2) Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. h. CLAWS 1. The removal and installation methods of typical claws used for vehicle body parts are shown in the table below. HINT: If claws of caps or covers are damaged during a procedure, always replace the caps or covers with new ones. 2008 Scion xD 2008 GENERAL INFORMATION Introduction - xD

2009 Scion XD Service & Repair Manual Software

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