Volvo FM Truck Electrical Wiring Diagram Manual INSTANT

Service Manual Trucks Group 37 Release01 Wiring diagram FM CHID A698436– CHID B564590– CHID W100620–754005 CHID CKD891518– 88956890

Foreword The descriptions and service procedures contained in this manual are based on designs and methods studies carried out up to September 10. The products are under continuous development. Vehicles and components produced after the above date may therefore have different speciﬁcations and repair methods. When this is judged to have a signiﬁcant bearing on this manual, supplementary service bulletins will be issued to cover the changes. The new edition of this manual will update the changes. In service procedures where the title incorporates an operation number, this is a reference to V.S.T. (Volvo Standard Times). Service procedures which do not include an operation number in the title are for general information and no reference is made to V.S.T. The following levels of observations, cautions and warnings are used in this Service Documentation: Note: Indicates a procedure, practice, or condition that must be followed in order to have the vehicle or component function in the manner intended. Caution: Indicates an unsafe practice where damage to the product could occur. Warning: Indicates an unsafe practice where personal injury or severe damage to the product could occur. Danger: Indicates an unsafe practice where serious personal injury or death could occur.

Contents Example of wiring diagram....................................................................................................... 2 Component wiring diagram index ............................................................................................. 5 Component wiring diagrams .................................................................................................... 9 Illustrations index ................................................................................................................. 125 Illustrations .......................................................................................................................... 126 Fuses ................................................................................................................................... 227 Relays .................................................................................................................................. 229 Wiring harness illustration index ........................................................................................... 231 Ground connections ............................................................................................................. 234 List of connectors................................................................................................................. 237 List of components ............................................................................................................... 252 Abbreviations ....................................................................................................................... 262 Cable colour code................................................................................................................. 264 Feedback ............................................................................................................................. 265 1

Group 37 Wiring diagram FM Example of wiring diagram Component wiring diagram title, variant/subtitle and symbol. Coordinates (B 1). 30 Voltage battery, kl.30. 15 Voltage with starter key in drive position, kl.15. DR Voltage with starter key in drive position, preheat position and start position, kl.DR. 61 Voltage when alternator charges, kl.61. Splice. Fuse. Reference arrow, for diagram BA, coordinates 0 C, component A17, connector PA pin 29. 2

Group 37 Wiring diagram FM The maximum of variants are drawn, think about that all wires and components are not standard for all markets or vehicle models. Switch. Relay. Conductor on circuit card. Connector MB terminal 9. Wire area and colour. Thin lines, wires. 3

Group 37 Wiring diagram FM Earth connection point 4, earth connection 1 and wire 2. Earth connection to circuit card. Earth connection without wire. Same splice can be drawn on several diagrams. The wire from the splice to the earth connection point will only be drawn and coded on one diagram. On the other diagrams will only the earth connection point be written besides the splice. 4

Group 37 Wiring diagram FM Component wiring diagram index AA Power supply, starting system ........................................................................ “”, page 9 AB Main switch ..................................................................................................... “”, page 10 AC Power distribution ........................................................................................... “”, page 11 AE ADR, main switch ........................................................................................... “”, page 12 AF ADR, main switch, ADR3 ................................................................................ “”, page 13 BA Vehicle ECU ................................................................................................... “”, page 14 BE Driver Assistance System, ACC ..................................................................... “”, page 15 BI Instrument cluster ........................................................................................... “”, page 16 BM Tachograph in dash ........................................................................................ “”, page 17 BN Tachograph in shelf ........................................................................................ “”, page 18 BU Dynaﬂeet TIS-BAS/TIS-MED/TIS-HIGH ......................................................... “”, page 19 BX FMS Gateway ................................................................................................. “”, page 20 BZ Toll collect ....................................................................................................... “”, page 21 BZ RHD Toll collect ....................................................................................................... “”, page 22 CJ Engine interface .............................................................................................. “”, page 23 CO Engine D11A, D11B, D13A ............................................................................. “”, page 24 Engine D11C, EM-EU5 ................................................................................... “”, page 25 Engine D11C, EM-EU5 ................................................................................... “”, page 26 Engine D13B, EGR-C, EM-EC06 ................................................................... “”, page 27 Engine D13B, EGR-C, EM-EC06 ................................................................... “”, page 28 Engine D13H, EM-JPN10 ............................................................................... “”, page 29 Engine D13H, EM-JPN10 ............................................................................... “”, page 30 Engine D13C, EM-EU5 ................................................................................... “”, page 31 Engine D13C, EM-EU5 ................................................................................... “”, page 32 CP 12V trailer ABS converter, VERS-AUS, TABS-12V ........................................ “”, page 33 CR SCR+DPF, EM-JPN10 .................................................................................... “”, page 34 CV SCR ................................................................................................................ “”, page 35 DC Gear selector ECU (I-SHIFT/POWERTRONIC) ............................................. “”, page 36 DI Powertronic ..................................................................................................... “”, page 37 DM Retarder manual gearshift .............................................................................. “”, page 38 DP I-shift ............................................................................................................... “”, page 39 DQ Power take off ................................................................................................. “”, page 40 DU Diff-lock ........................................................................................................... “”, page 41 EE ABS basic, E-version ...................................................................................... “”, page 42 EE RHD ABS basic, E-version ...................................................................................... “”, page 43 EF ABS 6x2 VERS-SAM ...................................................................................... “”, page 44 EO EBS ECU ........................................................................................................ “”, page 45 EO RHD EBS ECU ........................................................................................................ “”, page 46 5

Group 37 Wiring diagram FM EP EBS modulators .............................................................................................. “”, page 47 FA Air-suspension ................................................................................................ “”, page 48 FA RHD Air-suspension ................................................................................................ “”, page 49 FB Air-suspension ................................................................................................ “”, page 50 FB RHD Air-suspension ................................................................................................ “”, page 51 FG Load indicator ................................................................................................. “”, page 52 FI Bogie lift A-ride ............................................................................................... “”, page 53 FK Bogie lift A-ride with axle load limiter .............................................................. “”, page 54 FL Bogie lift J-ride 6x2 ......................................................................................... “”, page 55 FM Axle lock, self steered axle ............................................................................. “”, page 56 FO Electronic steered axle ................................................................................... “”, page 57 FP Dual steered front axle ................................................................................... “”, page 58 FQ Air dryer .......................................................................................................... “”, page 59 FU Central lubrication system .............................................................................. “”, page 60 FX Fuel heater, Thermoline .................................................................................. “”, page 61 GA LCM head lights, BUMP-S/BUMP-P/BUMP-SC ............................................. “”, page 62 GA4 LCM head lights, BUMP-HDC ........................................................................ “”, page 63 GB LCM trailer ...................................................................................................... “”, page 64 GC LCM rear lights ............................................................................................... “”, page 65 GC RHD LCM rear lights ............................................................................................... “”, page 66 GE Rear lights overhang ...................................................................................... “”, page 67 GF Rear lights, India/Korea .................................................................................. “”, page 68 GG Trailer connections, RIGID ............................................................................. “”, page 69 GH Trailer connections, TRACTOR ...................................................................... “”, page 70 GK Trailer connections (AUS only) ....................................................................... “”, page 71 GL Identiﬁcation lamps ......................................................................................... “”, page 72 GL2 Identiﬁcation lamps, sunvisor H1 ................................................................... “”, page 73 GM Wiper, rainsensor ............................................................................................ “”, page 74 GQ Horn ................................................................................................................ “”, page 75 GR Trailer connections TREL14 ........................................................................... “”, page 76 GU Headlights adjust, BUMP-S/BUMP-P/BUMP-SC ........................................... “”, page 77 GU_2 Headlights adjust, BUMP-HDC ....................................................................... “”, page 78 HE Fan in dash board ........................................................................................... “”, page 79 HG Climate unit, CU,-BAS,-MCC,-ECC ................................................................ “”, page 80 HI Air heater, UADR ............................................................................................ “”, page 81 HI2 Air heater, ADR ............................................................................................... “”, page 82 HM Water heater ................................................................................................... “”, page 83 HP Short stop cab heater ..................................................................................... “”, page 84 6

Group 37 Wiring diagram FM HY Climat unit, CU,-HEAT,-ACMAN,-ACAUT . ...................................................... “”, page 85 HY RHD Climat unit, CU,-HEAT,-ACMAN,-ACAUT . ...................................................... “”, page 86 HZ Air cooler, Brazil .............................................................................................. “”, page 87 IA El. heated/adj. seat ........................................................................................ “”, page 88 IE El. heat/adj. mirrors, El. window winders ....................................................... “”, page 89 IF Foldable mirror bracket ................................................................................... “”, page 90 IH Interior light, H1 .............................................................................................. “”, page 91 IH3 Interior light, INLI-NL/INLI-BAS ...................................................................... “”, page 92 IH4 Interior light, H2/H3 ......................................................................................... “”, page 93 IK Alcolock, start prevention system ................................................................... “”, page 94 IM Central locking, immobiliser ............................................................................ “”, page 95 IQ El. sunroof, cig. lighter, refrigerator ................................................................ “”, page 96 IR 12V power supply ........................................................................................... “”, page 97 IR2 Power outlets .................................................................................................. “”, page 98 IS SRS. Air-bag ................................................................................................... “”, page 99 IU Audio .............................................................................................................. “”, page 100 IU RHD Audio .............................................................................................................. “”, page 101 IV Ampliﬁer .......................................................................................................... “”, page 102 IX Integrated telephone ....................................................................................... “”, page 103 IZ Backup camera ............................................................................................... “”, page 104 KA Cab tilt ............................................................................................................ “”, page 105 KE Load light, 5:th wheel lamp ............................................................................. “”, page 106 KI Light sign ........................................................................................................ “”, page 107 KM Beacon warning light ...................................................................................... “”, page 108 ME Extra fuse block, key switch relay ................................................................... “”, page 109 MF Extra fuse block, SPDU-S .............................................................................. “”, page 110 NA Body builder (BB), auxsw-6 and swapbody .................................................... “”, page 111 NA_2 Body builder (BB), auxsw-6, working lamps ................................................... “”, page 112 NB Body builder (BB), tailprep and swapbody ..................................................... “”, page 113 NC Body builder (BB), ELCE-CK, BBM, PTO2 ..................................................... “”, page 114 NI Extra spotlamps front/roof, max 4x70W ......................................................... “”, page 115 NK Burglar alarm .................................................................................................. “”, page 116 NU Body builder (BB), SPEED-DU ....................................................................... “”, page 117 NX Body builder (BB), SPDU-S ............................................................................ “”, page 118 OA Tyre pressure monitoring (TPM) ..................................................................... “”, page 119 XA Bus J1708/J1587 ............................................................................................ “”, page 120 XB Bus J1939 ....................................................................................................... “”, page 121 XC Bus J1939–7, OBD ......................................................................................... “”, page 122 7

Group 37 Wiring diagram FM YA Ground connector ........................................................................................... “”, page 123 ZA RHD Ground/Misc. .................................................................................................. “”, page 124 8

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Volvo FM Truck Electrical Wiring Diagram Manual INSTANT

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