Volvo FL6 Service & Repair Manual

3 4 5 2 1 26 SPECIFICATIONS No single truck fits all. That’s why the Volvo FL provide a range of FL 12, 14, 16 or 18-tonne models to tailor to your needs. The flexible chassis layout and VBI (Volvo Bodybuilder Instructions) make it easy to prepare the truck for a superstructure. And the driveline, cabs and equipment packages provide you with even more options. So, welcome to a world of choices. A world where your dealer happily will guide you in finding the perfect truck for you. Tailoring your Volvo FL. CAB EQUIPMENT PACKAGES ACCESSORIES DRIVELINE CHASSIS Axles, chassis heights, wheelbases, rear suspensions, fuel tanks and brakes. PAGES 27–28 Engines, gearboxes, rear axles and power take-offs. PAGES 29–32 Specifications and measurements for the day cab, comfort cab and crew cab. PAGE 33 Complete equipment packages for improved driver comfort, storage and operating economy. PAGE 34 There are plenty of ways you can accessorise your Volvo FL. View some of the highlights. PAGE 35

27 CHASSIS 1 WHEELBASES Wheelbase (mm) 12 tonnes 17.5" 12–16 tonnes 19.5" 12–16 tonnes 22.5" 18 tonnes 22.5" 3250 l l l 3500 l l l l 3800 l l l l 4100 l l l l 4400 l l l l 4700 l l l l 5000 l l l 5300 l l l 5600 l l l 5900 l l l 6200 l l l 6500 l l l 6800 l MODEL COMBINATIONS Gross Vehicle Weight (tonnes) Wheels Chassis height Engine Front axle load (tonnes) Rear axle load (tonnes) 12 17.5" Low D5K 4.5 8.5 12 19.5" Medium D8K 4.5/5.0 8.5 14 19.5" Medium D8K 5.0/5.8 9.5 16 19.5" Medium D8K 5.8 10.9 12 22.5" High D8K 5.0 9.2 14 22.5" High D8K 5.6 9.5/10.6 16 22.5" High D8K 6.3 10.9 18 22.5" High D8K 7.1 11.5 FRONT AXLES 12 tonnes 12–16 tonnes 12–16 tonnes 18 tonnes Wheel size 17.5" 19.5" 22.5" 22.5" Engine D5K D8K D8K D8K GVW (tonnes) 12 12–16 12–16 18 Max front axle load (tonnes) 4.5 5.8 6.3 7.1 FRONT SUSPENSION 12 tonnes 17.5" 12–16 tonnes 19.5" 12–16 tonnes 22.5" 18 tonnes 22.5" Leaf suspension, parabolic l l l Leaf suspension, parabolic reinforced l l Air suspension l l CHASSIS HEIGHT Engine Tyre Height (mm) Low D5K 245/70R17.5" 810 –830 Med D8K 265/70R19.5" 860 High D8K 275/70R22.5" 950 High D8K 295/80R22.5" 960

28 1 CHASSIS FUEL TANKS The fuel tanks are available in plastic or steel. Fuel volume varies from 80 to 300 litres. In addition, there is a combination of two 215-litre tanks available, providing a total volume of 430 litres. ADBLUE TANK The AdBlue tank is made of plastic and the volume is 32 litres. The AdBlue pump is integrated in tank module. REAR AXLES There are three single reduction rear axles available. Axle load varies from 8.5 up to 11.5 tonnes depending on model. FRONT AXLES Front axle loads vary from 4.5 up to 7.1 tonnes depending on model. REAR SUSPENSION Type Solo 4×2 Suspension type 12 tonnes 17.5" 12–16 tonnes 19.5" 12–16 tonnes 22.5" 18 tonnes 22.5" RAD-L80 Leaf l l l RAD-L80 Leaf, reinforced l l l RAD-L80 Leaf, short and stiff l RAD-A2V Air l l RAD-KR Air l REAR AXLE LOAD (tonnes) Type Solo 4×2 12 tonnes 17.5" 12–16 tonnes 19.5" 12–16 tonnes 22.5" 18 tonnes 22.5" 8.5 l l 9.2 l 9.5 l l 10.6 l 10.9 l l 11.5 l BRAKES The Volvo FL has pneumatic brakes with ventilated discs front and rear. The EBS (Electronically controlled Brake System) anti-locking disc-brake system provides both faster and safer braking response and promotes less brake wear. The system includes features such as ABS, anti-locking brakes and Brake Blending. With Brake Blending, the system exploits the vehicle’s various brakes for more uniform brake application and less wear on both the wheel brakes and tyres. The extended EBS medium package includes “Hill Hold”. ESP (ELECTRONIC STABILITY PROGRAM) Standard ESP helps maintaining directional stability (yaw control) in difﬁcult conditions, and helps preventing rollover as well. HYDRAULIC RETARDER FOR AL306 AUTOMATIC GEARBOXES The compact, integrated hydraulic retarder (RET-HYDR and RET-TPT variants) is mounted on the gearbox. The max effect is 400 kW. Maximum ratio in the torque converter (TC418) is 1.98:1. FUEL TANKS Volume (litres) Chassis ﬁtting Material 80 Right/Left Plastic 130 Right/Left Plastic 160* Left Steel/Aluminium 215 Right/Left Plastic 300 Right Steel 430 (2×215) Right Plastic * Only for 18 tonne Volvo FL

D5K240 D5K210 2400 2200 2000 1800 1600 1400 1200 2600 2800 3000 3200 1000 800 600 400 200 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 160 140 120 100 80 60 40 20 600 800 1000 1200 1400 1600 1800 2000 2200 2400 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 160 140 120 100 80 60 40 20 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2400 2200 2000 1800 1600 1400 1200 2600 2800 3000 3200 1000 800 600 400 200 D8K280 D8K250 29 DRIVELINE 2 ENGINE D8K – EURO-6 Power/Torque ENGINE D5K – EURO-6 Power/Torque Power hp Power hp Torque Nm Torque Nm Engine speed r/min Engine speed r/min D5K210 (154 KW) Max power at 2,200 r/min 210 hp Max torque at 1,100 –1,700 r/min 800Nm D5K240 (177 KW) Max power at 2,200 r/min 240 hp Max torque at 1,200 –1,600 r/min 900 Nm D5K No. of cylinders 4 Displacement 5.1 dm 3 Stroke 135 mm Bore 110 mm Compression ratio 17.5:1 Economy revs 1,100 –1,800 r/min Exhaust braking effect (2,800 r/min) 80 kW Oil filters 1 Oil change volume, incl. filter 15 l Cooling system, total volume 13 l Oil change interval: Up to 40,000 km, or once a year with VDS4. FUEL EN 590 (EU norm) max 10 ppm sulphur. ENGINE-MOUNTED POWER TAKE-OFF Ratio 1:1 600 Nm* * Torque output both when driving and standing still. D8K250 (184 KW) Max power at 2,100 r/min 250 hp Max torque at 900 –1,700 r/min 950 Nm D8K280 (206 KW) Max power at 2,100 r/min 280 hp Max torque at 950 –1,700 r/min 1,050 Nm D8K No. of cylinders 6 Displacement 7.7 dm 3 Stroke 135 mm Bore 110 mm Compression ratio 17.5:1 Economy revs 1,000 –1,700 r/min Exhaust braking effect (2,800 r/min) 120 kW Engine brake effect (2,800 r/min) 170 kW Oil filters 1 Oil change volume, incl. filter 20 l Cooling system, total volume 17 l Oil change interval: Up to 80,000 km or once a year (Long haul)/60,000 km or once a year (Distribution) using VDS4. FUEL EN 590 (EU norm) max 10 ppm sulphur. ENGINE-MOUNTED POWER TAKE-OFF Ratio 1:1 600 Nm* * Torque output both when driving and standing still. Net output according to: EC 582/2011 Net output according to: EC 582/2011

Volvo FL6 Service & Repair Manual

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