2009 Volvo FM/FH Truck Electrical Wiring Diagram Manual

D Service Manual Trucks Group 37 Release 01 Wiring diagram FM FH CHID A689836– CHID B548688– CHID D131669– CHID E750419– CHID W100028– CHID CKD887300– 20186030

D Foreword The descriptions and service procedures contained in this manual are based on designs and methods studies carried out up to June 09. The products are under continuous development. Vehicles and components produced after the above date may therefore have different specifications and repair methods. When this is judged to have a significant bearing on this manual, supplementary service bulletins will be issued to cover the changes. The new edition of this manual will update the changes. In service procedures where the title incorporates an operation number, this is a reference to V.S.T. (Volvo Standard Times). Service procedures which do not include an operation number in the title are for general information and no referenceis made to V.S.T. The following levels of observations, cautions and warnings are used in this Service Documentation: Note: Indicates a procedure, practice, or condition that must be followed in order to have the vehicle or component function in the manner intended. Caution: Indicates an unsafe practice where damage to the product could occur. Warning: Indicates an unsafe practice where personal injury or severe damage to the product could occur. Danger: Indicates an unsafe practice where serious personal injury or death could occur. Volvo Truck Corporation Göteborg, Sweden Order number: 20186030 © 09 Volvo Truck Corporation, Göteborg, Sweden All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Volvo Truck Corporation. ENG32943.ihval

D Contents Example of wiring diagram ................................................................... 2 Component wiring diagram index ........................................................ 5 Component wiring diagrams ................................................................ 9 Illustrations index .............................................................................. 131 Illustrations ......................................................................................... 132 Fuses ................................................................................................... 235 Relays ................................................................................................. 237 Wiring harness illustration index ..................................................... 239 Ground connections .......................................................................... 242 List of ground connections ................................................................. 244 List of connectors .............................................................................. 245 List of components ............................................................................ 256 Abbreviations ..................................................................................... 263 Cable colour code .............................................................................. 265 Feedback 1

D Group 37 Wiring diagram FM, FH Example of wiring diagram Example of wiring diagram Component wiring diagram title, variant/subtitle and symbol. Coordinates (B 1). 30 Voltage battery, kl.30. 15 Voltage with starter key in drive position, kl.15. DR Voltage with starter key in drive position, preheat position and start position, kl.DR. 61 Voltage when alternator charges, kl.61. Splice. Fuse. Reference arrow, for diagram BA, coordinates 0 C, component A17, connector PA pin 29. 2

D Group 37 Wiring diagram FM, FH Example of wiring diagram The maximum of variants are drawn, think about that all wires and components are not standard for all markets or vehicle models. Switch. Relay. Conductor on circuit card. Connector MB terminal 9. Wire area and colour. Thin lines, wires. 3

D Group 37 Wiring diagram FM, FH Example of wiring diagram Earth connection point 4, earth connection 1 and wire 2. Earth connection to circuit card. Earth connection without wire. Same splice can be drawn on several diagrams. The wire from the splice to the earth connection point will only be drawn and coded on one diagram. On the other diagrams will only the earth connection point be written besides the splice. 4

D Group 37 Wiring diagram FM, FH Component wiring diagram index Component wiring diagram index AA Power supply, starting system ................................................................ page 9 AB Main switch ............................................................................................. page 10 AC Power distribution ................................................................................... page 11 AE ADR, main switch ................................................................................... page 12 AF ADR, main switch, ADR3 ........................................................................ page 13 BA Vehicle ECU ............................................................................................ page 14 BE Driver Assistance System, ACC ............................................................. page 15 BI Instrument cluster ................................................................................... page 16 BM Tachograph in dash ................................................................................ page 17 BN Tachograph in shelf ................................................................................. page 18 BU Dynafleet TIS-BAS/TIS-MED/TIS-HIGH ................................................. page 19 BX FMS Gateway ......................................................................................... page 20 BZ Toll collect ............................................................................................... page 21 BZ RHD Toll collect ............................................................................................... page 22 CH Engine interface EM-JPN07 ................................................................... page 23 CJ Engine interface ...................................................................................... page 24 CO Engine D9B, D11A, D11B, D13A ............................................................ page 25 Engine D11C, EM-EU5 ........................................................................... page 26 Engine D11C, EM-EU5 ........................................................................... page 27 Engine D13B, EGR-C, EM-EC06 ........................................................... page 28 Engine D13B, EGR-C, EM-EC06 ........................................................... page 29 Engine D13B, EM-JPN07 ....................................................................... page 30 Engine D13B, EM-JPN07 ....................................................................... page 31 Engine D13C, EM-EU5 ........................................................................... page 32 Engine D13C, EM-EU5 ........................................................................... page 33 Engine D16C4 ........................................................................................ page 34 Engine D16E .......................................................................................... page 35 Engine D16G, EM-EU5 .......................................................................... page 36 Engine D16G, EM-EU5 .......................................................................... page 37 CP 12V trailer ABS converter, VERS-AUS, TABS-12V ................................. page 38 CV SCR ........................................................................................................ page 39 DC Gear selector ECU (I-SHIFT/POWERTRONIC) ..................................... page 40 DI Powertronic ............................................................................................. page 41 DM Retarder manual gearshift ...................................................................... page 42 DP I-shift ...................................................................................................... page 43 DQ Power take off ......................................................................................... page 44 DU Diff-lock ................................................................................................... page 45 EE ABS basic, E-version .............................................................................. page 46 5

D Group 37 Wiring diagram FM, FH Component wiring diagram index EE RHD ABS basic, E-version .............................................................................. page 47 EF ABS 6x2 VERS-SAM .............................................................................. page 48 EO EBS ECU ................................................................................................ page 49 EO RHD EBS ECU ................................................................................................ page 50 EP EBS modulators ...................................................................................... page 51 FA Air-suspension ....................................................................................... page 52 FA RHD Air-suspension ....................................................................................... page 53 FB Air-suspension ....................................................................................... page 54 FB RHD Air-suspension ....................................................................................... page 55 FG Load indicator ......................................................................................... page 56 FI Bogie lift A-ride ....................................................................................... page 57 FK Bogie lift A-ride with axle load limiter ...................................................... page 58 FL Bogie lift J-ride 6x2 ................................................................................. page 59 FM Axle lock, self steered axle ..................................................................... page 60 FO Electronic steered axle ........................................................................... page 61 FP Dual steered front axle ........................................................................... page 62 FQ Air dryer .................................................................................................. page 63 FU Central lubrication system ...................................................................... page 64 FX Fuel heater, Thermoline .......................................................................... page 65 GA LCM head lights, FH ............................................................................... page 66 GA2 LCM head lights, FM .............................................................................. page 67 GA3 LCM head lights, FM VAL-BAS2 ............................................................. page 68 GB LCM trailer .............................................................................................. page 69 GB2 LCM trailer, VAL-BAS2 ........................................................................... page 70 GC LCM rear lights ....................................................................................... page 71 GC RHD LCM rear lights ....................................................................................... page 72 GE Rear lights overhang ............................................................................... page 73 GF Rear lights, India/Korea .......................................................................... page 74 GG Trailer connections, RIGID ...................................................................... page 75 GH Trailer connections, TRACTOR ............................................................... page 76 GK Trailer connections (AUS only) ............................................................... page 77 GL Identification lamps ................................................................................. page 78 GL2 Identification lamps, sunvisor H1 ............................................................ page 79 GM Wiper, rainsensor .................................................................................... page 80 GQ Horn ........................................................................................................ page 81 GR Trailer connections TREL14 ................................................................... page 82 GU Headlights adjust .................................................................................... page 83 6

D Group 37 Wiring diagram FM, FH Component wiring diagram index HE Fan in dash board ................................................................................... page 84 HG Climate unit, CU,-BAS,-MCC,-ECC ........................................................ page 85 HI Air heater, UADR .................................................................................... page 86 HI2 Air heater, ADR ....................................................................................... page 87 HM Water heater ........................................................................................... page 88 HP Short stop cab heater ............................................................................. page 89 HY Climat unit, CU,-HEAT,-ACMAN,-ACAUT . ............................................... page 90 HY RHD Climat unit, CU,-HEAT,-ACMAN,-ACAUT . ............................................... page 91 HZ Air cooler, Brazil ...................................................................................... page 92 IA El. heated/adj. seat ................................................................................ page 93 IE El. heat/adj. mirrors, El. window winders ............................................... page 94 IF Foldable mirror bracket ........................................................................... page 95 IH Interior light, FM, FH H1 ......................................................................... page 96 IH2 Interior light, FH, INLI-NLD ..................................................................... page 97 IH3 Interior light, FM, FH INLI-NL/INLI-BAS ................................................. page 98 IH4 Interior light, H2/H3 ................................................................................. page 99 IK Alcolock, start prevention system ........................................................... page 100 IM Central locking, immobiliser .................................................................... page 101 IQ El. sunroof, cig. lighter, refrigerator ........................................................ page 102 IQ2 Cig. lighter VAL-BAS2 ............................................................................ page 103 IR 12V power supply ................................................................................... page 104 IR2 Power outlets .......................................................................................... page 105 IS SRS. Air-bag ........................................................................................... page 106 IU Audio ....................................................................................................... page 107 IU RHD Audio ....................................................................................................... page 108 IV Amplifier .................................................................................................. page 109 IX Integrated telephone ............................................................................... page 110 IZ Backup camera ....................................................................................... page 111 KA Cab tilt .................................................................................................... page 112 KE Load light, 5:th wheel lamp ..................................................................... page 113 KI Light sign ................................................................................................ page 114 KM Beacon warning light .............................................................................. page 115 ME Extra fuse block, key switch relay ........................................................... page 116 MF Extra fuse block, SPDU-S ....................................................................... page 117 NA Body builder (BB), auxsw-6 and swapbody ............................................ page 118 NB Body builder (BB), tailprep and swapbody .............................................. page 119 NC Body builder (BB), ELCE-CK, BBM, PTO2 ............................................. page 120 NI Extra spotlamps front/roof, max 4x70W .................................................. page 121 7

D Group 37 Wiring diagram FM, FH Component wiring diagram index NK Burglar alarm .......................................................................................... page 122 NU Body builder (BB), SPEED-DU ............................................................... page 123 NX Body builder (BB), SPDU-S .................................................................... page 124 OA Tyre pressure monitoring (TPM) ............................................................. page 125 XA Bus J1708/J1587 .................................................................................... page 126 XB Bus J1939 ............................................................................................... page 127 XC Bus J1939–7, OBD ................................................................................. page 128 YA Ground connector ................................................................................... page 129 ZA RHD Ground/Misc. ......................................................................................... page 130 8

2009 Volvo FM/FH Truck Electrical Wiring Diagram Manual

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