VOLVO F10, Lorry and Bus Service and Repair Manual

17744-2 Basic service Regarding chassis lubrication and oil changes see service protocol For Basic Service see: Lubrication, oil changes, fluid checks  (1) Chassis lubrication  (2) Body lubrication  (3) Engine, Oil and filter change  (4) Gearbox, including Power Take - Off and transfer gearbox, oil level checks  (4) Gearbox, including Power Take - Off and transfer gearbox, oil level checks  (4) Power Take - Off, oil level checks  (4) Power Take - Off, oil level checks  Supercharger, oil level check  Hydraulic retarder, oil level check  Retarder, oil level check  (6) Final drive, incl. hub reduction, oil level check  Front axle final drive and wheel gears, oil level checks  (8) Power steering, fluid level check  (10) Bogie lift (hydraulic), oil level check  (12) Wheel bearings (oil - lubricated), oil level check  (13) Cap tilt pump, oil level check  (14) Clutch fluid, level check  (15) Brake fluid, level check  (16) Coolant, protection against freezing, level check  (17) Windscreen and headlamp washers, protection against freezing, level check  (18) Air dryer, check Checks in the cab  (21) Leakage in service brake circuits, checks  Supercharger, testing  Hydraulic retarder control, checks  (27) Gear control clutch pedal, checks External checks  Cityfilter, protective earth, pressure monitor, burn - off, checks  (35) Battery - attachment - connections - acid level, checks  (37) Fuel tank, hoses, pipes and mounting bands, checks  (39) Tyres, checks Engine compartment  (43) Alternator mountings, electrical connections, checks  (44) Drive belts, checks Page 1 of 2 sman04130_node7 2/11/2016 http://127.0.0.1:9905/impact3/application/staticdb/lang/enGB/sman04130_node7.xhtm

 Supercharger the belt tensioner's function, checks  (47) Fan shroud, checks  (51) Radiator, hoses, pipes, checks  (52) Engine oil leakage, checks  Supercharger oil leakage, checks  (57) Fuel lines, checks  (58) Exhaust leakage, checks  (59) Boost air cooler, checks  (61) Servo steering, steering shaft universal joint, checks  Hydraulic retarder leakage and sinter filter, checks  Retarder leakage, checks Front end, steering  (64) Gaiters for ball joints, checks Checks under the vehicle  (69) Clutch, mechanical function, checks  (73) Gearbox incl. transfer gearbox (4x4, 6x6), filter, leakage, checks  (76) Propeller shafts - universal joints, slide joints and support bearing, checks  (77) Final drive, Front axle final drive (4x4, 6x6), leakage, bearing play, checks  (79) Exhaust pipe, silencer, checks  (80) Springs, U - bolts, checks  (85) Air suspension rubber bellows, checks  (91) Brake linings, checks  (92) Brake cylinders, brake lever travel length, forks, checks Page 2 of 2 sman04130_node7 2/11/2016 http://127.0.0.1:9905/impact3/application/staticdb/lang/enGB/sman04130_node7.xhtm

17746-2 Annual service Regarding chassis lubrication and oil changes see service protocol For Full Service see: Lubrication, oil changes, fluid checks  (1) Chassis lubrication  (2) Body lubrication  (3) Engine, Oil and filter change  (4) Gearbox, including Power Take - Off and transfer gearbox, oil level checks  (5) Gearbox, including Power Take - Off and transfer gearbox, oil and filter changes  (4) Gearbox, including Power Take - Off and transfer gearbox, oil level checks  (5) Gearbox, including Power Take - Off and transfer gearbox, oil and filter changes  (4) Power Take - Off, oil level checks  (5) Power Take - Off, oil and filter changes  (4) Power Take - Off, oil level checks  (5) Power Take - Off, oil and filter changes  Supercharger, oil level check  Supercharger, oil changes  Hydraulic retarder, oil level check  Retarder, oil level check  (6) Final drive, incl. hub reduction, oil level check  (7) Final drive, incl. hub reduction, oil change  Front axle final drive and wheel gears, oil level checks  Front axle final drive and wheel gears, oil changes  (8) Power steering, fluid level check  (9) Power steering, filter change  (10) Bogie lift (hydraulic), oil level check  (11) Bogie lift (hydraulic), oil and filter change  (12) Wheel bearings (oil - lubricated), oil level check  (13) Cap tilt pump, oil level check  (14) Clutch fluid, level check  (15) Brake fluid, level check  (16) Coolant, protection against freezing, level check  (17) Windscreen and headlamp washers, protection against freezing, level check  (18) Air dryer, check Checks in the cab  (19) Starting the engine  (20) Engine controls in the cab, checks  (21) Leakage in service brake circuits, checks  (22) Pressure regulator, compressor and the air dryer relief function, checks  Pressure regulator, checks  Supercharger, testing  (23) Drop in pressure, service brake circuits, checks  (24) Parking brake blocking valve, checks Page 1 of 3 sman04130_node125 2/11/2016 http://127.0.0.1:9905/impact3/application/staticdb/lang/enGB/sman04130_node125.xhtm

 (25) Brake system charging, checks  (26) Pedal footbrake valve, checks  Hydraulic retarder control, checks  (27) Gear control clutch pedal, checks  (28) Bogie lift, checks  (29) Hinges, door stops, locks, sealing strips, checks External checks  (30) Headlamps, checks  (31) Temperature control system air filter changes  (32) Refrigerant reservoir, condenser, hoses, checks  (33) Air intake, air deflector, checks  Cityfilter, protective earth, pressure monitor, burn - off, checks  Cityfilter, condition, function, checks  (34) Cab attachments, cab suspension and hydraulic system's pipes and hoses, cab tilt pump, checks  (35) Battery - attachment - connections - acid level, checks  (36) Battery, specific weight, battery box, attachment, checks  (37) Fuel tank, hoses, pipes and mounting bands, checks  (38) Fuel tank - draining - mountings, checks  (39) Tyres, checks Engine compartment  (40) Fuel filter, change  (41) Compressor air filter, changing  (42) Carbon brushes alternator, checks  (43) Alternator mountings, electrical connections, checks  (44) Drive belts, checks  Supercharger the belt tensioner's function, checks  (45) Engine mountings, checks  Supercharger mountings, checks  (46) Radiator mountings, checks  (47) Fan shroud, checks  (48) Radiator fan, checks  (49) Level sensor coolant, cleaning  (50) Cooling system, pressure testing  (51) Radiator, hoses, pipes, checks  (52) Engine oil leakage, checks  Supercharger oil leakage, checks  (53) Air pipes between air intake and turbo, checks  Supercharger, air pipes between the shutter housing, compressor and turbo, checks  (54) Turbo compressor, Exhaust pressure governor, checks  (55) Engine controls, checks  (56) Injection pump coupling, checks  (57) Fuel lines, checks  (58) Exhaust leakage, checks  (59) Boost air cooler, checks  (60) Steering gear, servo pump oil and air leakage, checks  Servo steering drive belt, checks Page 2 of 3 sman04130_node125 2/11/2016 http://127.0.0.1:9905/impact3/application/staticdb/lang/enGB/sman04130_node125.xhtm

 (61) Servo steering, steering shaft universal joint, checks  (62) Anti - freeze device, checks  Hydraulic retarder leakage and sinter filter, checks  Hydraulic retarder mountings and tightening, checks  Hydraulic retarder sinter filter, cleaning  Hydraulic retarder control air pressure, checks  Retarder leakage, checks  Retarder tightening, checks  Retarder sinter filter, cleaning  Retarder sinter filter supply air, cleaning  Retarder starting pressure, checks Front end, steering  (63) Steering link system, checks  (64) Gaiters for ball joints, checks  (65) Shock absorbers front, checks  (66) Steering spindle bearing, checks  (67) Front wheel bearing, checks  (68) Front wheels, checks Checks under the vehicle  (69) Clutch, mechanical function, checks  (70) Clutch, hydraulic and pneumatic function, checks  (71) Gearbox, checks  (72) Sensor for speedometer, checks  (73) Gearbox incl. transfer gearbox (4x4, 6x6), filter, leakage, checks  (74) Gearbox including transfer gearbox (4x4, 6x6), filter, ventilation, checks  (75) Gearbox including transfer gearbox (4x4, 6x6), mountings, checks  (76) Propeller shafts - universal joints, slide joints and support bearing, checks  (77) Final drive, Front axle final drive (4x4, 6x6), leakage, bearing play, checks  (78) Rear axle ventilation, checks  Front axle final drive ventilation, checks  (79) Exhaust pipe, silencer, checks  (80) Springs, U - bolts, checks  (81) Anti - roll bar, stay, checks  (82) Axle mountings front and rear, checks  (83) Shock absorbers, rear, checks  (84) Bogie lift, checks  (85) Air suspension rubber bellows, checks  (86) Chassis frame, crossmembers, checks  (87) Brake lines, checks  (88) Driven and trailing wheel bearings, checks  (89) Driven and trailing wheel, checks  (90) Differential lock, checks  (91) Brake linings, checks  (92) Brake cylinders, brake lever travel length, forks, checks  (93) Load sensing valve, checks  (94) Bogie wheelbase, checks Page 3 of 3 sman04130_node125 2/11/2016 http://127.0.0.1:9905/impact3/application/staticdb/lang/enGB/sman04130_node125.xhtm

21002-2 Cylinder compression test Special tools: 9998009, 9999691 1 Fit adapter 9998009, attaching it with the injector retainer and nut. Special tools: 9998009 2 Connect the compression gauge and carry a compression test. Special tools: 9999691 Page 1 of 1 sman01912_node203 2/11/2016 http://127.0.0.1:9905/impact3/application/staticdb/lang/enGB/sman01912_node203.xhtm

21070-1 Engine, remove F10 The figures in the illustration above refer to the items described in the following text. "Gearbox, removing" is included in the above operation number. Concerning relevant procedures, see Section 4 ( 43). Special tools: 9992754, 9992755, 9992756, 9996049, 9996052 1 Switch off at the main circuit breaker and empty the air tanks. Remove the gearbox. See Section 4 (43). 2 Remove the air cleaner and holder. Cut off the plastic ties holding the electric cable of the pressure-drop indicator. 3 Page 1 of 6 sman01912_node82 2/11/2016 http://127.0.0.1:9905/impact3/application/staticdb/lang/enGB/sman01912_node82.xhtm

Loosen the exhaust pressure governor hose and pipe from the cab arch bracket. 4 Remove the cab arch together with the bracket attached to the left frame member. 5 Remove the rear engine mounting bolts (three on each side). 6 Drain off the coolant (nipple on radiator as well as on the left rear side of the engine block). Special tools: 9996049 7 When fitted, remove the engine heater from the engine block. The figures in the illustration above refer to the items described in the following text. 8 Split the exhaust pipe at the joint behind the turbo. 9 Remove the accelerator control arm and disconnect the air pipe for the stopping device. Page 2 of 6 sman01912_node82 2/11/2016 http://127.0.0.1:9905/impact3/application/staticdb/lang/enGB/sman01912_node82.xhtm

10 Split the fuel pipes at the unions beside the pump shelf. 11 Remove the hose from the oil filler pipe beside the frame member. 12 Pull out the oil dipstick and loosen the plastic sheath from the sump. 13 Loosen the charge air hose at the radiator and remove the hose and S-bend. 14 Disconnect the oil hoses from the steering servo pump. 15 Mark for later identification and then disconnect the electrical cables from the alternator. Pull the cables out of the metal clamp on the alternator belt tensioner. 16 Disconnect the expansion tank rubber hose from the pipe on the coolant pump. 17 Disconnect the lower coolant hose from the pipe leading to the coolant pump. 18 Remove the centre bolt from the front engine mounts. 19 Disconnect the radiator stay at the radiator. Page 3 of 6 sman01912_node82 2/11/2016 http://127.0.0.1:9905/impact3/application/staticdb/lang/enGB/sman01912_node82.xhtm

VOLVO F10, Lorry and Bus Service and Repair Manual

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