PETERBILT Wiring HARNESS CAB DDEC IV P92-6138
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MATERIAL QTY MATERIAL LIST ITEM
1 16-06165 DUST_CAP 1
T2 RINGTERM BLACK_PVC_SHRINK_TUBE_TERMINAL_INSULATION 1
T1 RINGTERM RED_PVC_SHRINK_TUBE_TERMINAL_INSULATION 1
S9 SPLICE CIRCUIT_439 1
S8 SPLICE CIRCUIT_953 1
S7 SPLICE CIRCUIT_953 1
S6 SPLICE CIRCUIT_901 1
S5 SPLICE CIRCUIT_900 1
S4 SPLICE CIRCUIT_439 1
S3 SPLICE CIRCUIT_439 1
S2 SPLICE CIRCUIT_242 1
S1 SPLICE CIRCUIT_239 1
P16 16-02101 MOLDED_BULLET-ONE_EIGHTY 1
P15 16-02897 SHELL_1-WAY_FEMALE 1
P14 16-02896 SHELL_1-WAY_MALE 1
P13 16-02896 SHELL_1-WAY_MALE 1
P11 16-02896 SHELL_1-WAY_MALE 1
P10 16-02896 SHELL_1-WAY_MALE 1
P9 16-03012 BLACK_MOLDED 1
P8 16-02897 SHELL_1-WAY_FEMALE 1
P7 P20-1078 METRI-PACK_2-WAY 1
P6 16-02896 SHELL_1-WAY_MALE 1
P5 16-02896 SHELL_1-WAY_MALE 1
P4 16-02101 MOLDED_BULLET-ONE_EIGHTY 1
P3 16-02896 SHELL_1-WAY_MALE 1
P2 16-02896 SHELL_1-WAY_MALE 1
P1 16-05514 GREY_DEUTSCH_DT_SEALED 1
J16 16-02897 SHELL_1-WAY_FEMALE 1
J15 16-02896 SHELL_1-WAY_MALE 1
J14 16-03282 SHELL_6-WAY_SWITCH_CONNECTOR 1
J13 16-03282 SHELL_6-WAY_SWITCH_CONNECTOR 1
J12 16-03282 SHELL_6-WAY_SWITCH_CONNECTOR 1
J11 16-04478 FUSEBLOCK_4-FUSE 1
J10 16-04392 CONNECTOR_RELAY 1
J9 16-05925 CONNECTOR_RECEPTICAL 1
J8 16-02897 SHELL_1-WAY_FEMALE 1
J6 16-03191 SHELL_5-WAY_SWITCH_CONNECTOR 1
J5 16-03282 SHELL_6-WAY_SWITCH_CONNECTOR 1
J4 16-04461 CONNECTOR 1
J3 16-04461 CONNECTOR 1
J2 16-04461 CONNECTOR 1
J1 16-09664-001 CONNECTOR_PLUG_31-WAY 1
F2 16-04251-005 FUSE_5-AMP 1
F1 16-04251-005 FUSE_5-AMP 1
J1
LABEL: ENGINE HARNESS
CKT NO. TERM CKT NO. TERM
524-0 1 439-0 4
988-0 2 419-0 5
583-0 3 916-0 7
531-0 10 509-0 8
505-0 11 543-0 9
953-1 14 544-0 12
242-3 15 528-0 13
979-0 17 541-0 18
900-0 22 545-0 19
901-0 23 417-0 20
555-0 26 952-0 21
P1
LABEL: THROTTLE PEDAL
CKT NO. TERM
952-0 A
417-0 B
916-0 C
T1
LABEL: KEY SWITCH
IGNITION
CKT NO. TERM
A439-0 1
J9
LABEL: DIAG CONN
CKT NO. TERM
900-1 A
901-1 B
439-2 C
953-3 E
P11
CKT NO. TERM
524-0 1
P10
CKT NO. TERM
953-2 1
J16
LABEL: ENGINE FAN
CKT NO. TERM
220-0 1
J2
LABEL: STOP ENG LT
CKT NO. TERM CONNECTOR VIEW
509-0 2
439-4 1
J3
LABEL: CHECK ENG LT
CKT NO. TERM CONNECTOR VIEW
439-3 1
419-0 2
J4
LABEL: CRUISE LT
CKT NO. TERM CONNECTOR VIEW
239-2 1
354-0 2
P7
LABEL: J1587
DATA LINK
CKT NO. TERM
901-2 B
900-2 A
P2
CKT NO. TERM
239-1 1
P3
CKT NO. TERM
253-0 1
J5
LABEL: SET/RESUME
CKT NO. TERM CONNECTOR VIEW
541-0 4
953-4 5
545-0 6
J6
LABEL: CRUISE ON/OFF
CKT NO. TERM CONNECTOR VIEW
242-6 1
544-0 4
354-0 2
953-0 5
P4
LABEL: DASH LIGHTS
CKT NO. TERM
253-0 1
P5
LABEL: "C"
CKT NO. TERM
953-5 1
P6
LABEL: NO
CKT NO. TERM
531-0 1
J8
LABEL: SWITCHED POWER
CKT NO. TERM
242-0 1
T2
LABEL: DASH GROUND
CKT NO. TERM
239-0 1
P8
LABEL: SWITCHED POWER
LABEL: DASH GROUND
CKT NO. TERM
242-4 1
P9
LABEL: TACH SIGNAL
CKT NO. TERM CONNECTOR VIEW
505-0 1
NOTES:
1) ASSEMBLE PER PETERBILT MPS 1600.002.
2) CONVOLUTED TUBING SHALL BE MAXIMIZED TO THE REAR OF EACH
CONNECTOR WITHOUT PLACING STRAIN ON TERMINALS AS
MANUFACTURING PROCESS DICTATES.
3) SELECT TERMINALS PER SK28129 USING TERMINAL CODE 11 OR 12 WITH
THE FOLLOWING EXCEPTIONS:
T2 12 - #10
T1 12 - #10
4) PLUG/SEAL ALL CAVITIES OF WEATHERPROOF CONNECTOR
USING 16-07833 AS REQUIRED.
5) ALL CIRCUITS SHALL INCLUDE "DDEC" PREFIX, PRINTED ON WIRES AS WIRE
SPECIFICATIONS REQUIRE EXCEPT THE FOLLOWING: 220, A223, B223, 239,
242, 253, AND 354.
EXAMPLE: CIRCUIT "524" TO BE "DDEC524"; CIRCUIT "220" TO BE "220".
6) CIRCUITS DDEC900-0/DDEC901-0, DDEC900-1/DDEC901-1, DDEC900-2/DDEC901-2
ARE TO BE TWISTED PAIRS WITH A MINIMUM OF 4 TWISTS PER 100mm. CIRCUITS
DDEC417-0, DDEC916-0, DDEC952-0 ARE TO BE TWISTED TRIPLETS WITH 4 TWISTS
PER 100mm.
7) ITEM J11 TERMINALS INSTALLED IN FUSE BLOCK LOCATION 3A AND 3B TO
RETAIN SPARE FUSE (DO NOT WIRE). INSTALL FUSES F1 AND F2 IN THE
FUSE BLOCK.
8) P92-6138 SUPERSEDES 16-06993
PROD X
SVCE X
KEY
100
150
500
350
350
350
400
75
75
LABEL: PARK
BRAKE SW
200
300
300
250
350
450
350
J2
J3
J4
125 125
J5
J6
150
50
50
P2
P3
LABEL: ILLUM
LIGHT
350
750
350
150
200
250
75
75
75
P8
P9
T2
300
LABEL: CLUTCH
LIGHT
J8
75
1
2
3
4
5
1 2
1
2
3
6
5
4
1
2
1
2
1
2
1
A
SEE SHEET 2
HARNESS-CAB DDEC IV
P92-6138
-
1
J10
LABEL: FAN CLUTCH
CKT NO. TERM CONNECTOR VIEW
242-1 30
242-5 85
555-0 86
220-0 87A
P16
LABEL: LOW COOLANT
CKT NO. TERM
988-0 1
P14
CKT NO. TERM
543-0 1
P13
CKT NO. TERM
953-7 1
J12
LABEL: OVERRIDE
CKT NO. TERM CONNECTOR VIEW
528-0 4
953-9 5
J13
LABEL: ENG BK ON/OFF
CKT NO. TERM CONNECTOR VIEW
A223-0 4
953-6 5
J14
LABEL: ENG BK RANGE SW
CKT NO. TERM CONNECTOR VIEW
B223-0 5
583-0 3
979-0 4
P15
LABEL: ABS CONNECTOR
CKT NO. TERM
B223-0 1
J15
CKT NO. TERM
A223-0 1
J11
CKT NO. TERM CONNECTOR VIEW
439-1 2A
A439-0 2B
300
200
325
200
150
150
LABEL: BRAKE
SWITCH
300
1000
250
125
125
100
100
J13
J14
J15
P15
J12
J11
F1
F2
SEE NOTE 7
1B
2B
3B
4B
1A
2A
3A
4A
1
2
3
6
5
4
1
2
3
6
5
4
1
2
3
6
5
4
86
30
85
87A
87
A
SEE SHEET 1
HARNESS-CAB DDEC IV
P92-6138
-
2
220-0 , WHT/LT_GRN
A223-0 , LT_BLU/GRN
B223-0 , LT_BLU/GRN
239-0 , BLK
239-1 , BLK
239-2 , BLK
242-0 , RED
242-6 , RED
242-4 , RED
242-5 , RED
253-0 , LT_BLU
354-0 , RED/BLU
417-0 , BLU
419-0 , LT_GRN
A439-0 , ORN/RED
439-0 , ORN/RED
439-1 , ORN/RED
439-2 , ORN/RED
439-3 , ORN/RED
439-4 , ORN/RED
505-0 , RED/BLU
509-0 , BRN/WHT
524-0 , WHT/RED
528-0 , LT_GRN
531-0 , GRN
541-0 , YEL
543-0 , WHT
544-0 , BLU
545-0 , PINK
555-0 , WHT
583-0 , LT_GRN/BLK
900-0 , PRP
900-1 , PRP
242-3 , RED
901-0 , WHT
901-1 , WHT
901-2 , WHT
916-0 , RED/ORN
952-0 , WHT
953-1 , BLK/WHT 953-8 , BLK/WHT
953-3 , BLK/WHT
953-5 , BLK/WHT
953-7 , BLK/WHT
953-9 , BLK/WHT
979-0 , WHT
988-0 , WHT
417-0 , BLU
916-0 , RED/ORN
952-0 , WHT
524-0 , WHT/RED
531-0 , GRN
988-0 , WHT
505-0 , RED/BLU
979-0 , WHT
583-0 , LT_GRN/BLK
B223-0 , LT_BLU/GRN
543-0 , WHT
509-0 , BRN/WHT
419-0 , LT_GRN
541-0 , YEL
545-0 , PINK
953-10 , BLK/WHT
544-0 , BLU
953-0 , BLK/WHT
A439-0 , ORN/RED
354-0 , RED/BLU
953-6 , BLK/WHT
A223-0 , LT_BLU/GRN
555-0 , WHT
953-2 , BLK/WHT
253-0 , LT_BLU
220-0 , WHT/LT_GRN
242-2 , RED
BRAKE
SWITCH
LOW
COOLANT
FAN
CLUTCH OVERRIDE
ENG BK
ON/OFF
ENG BK
RANGE SW
ABS
CONNECTOR
ENGINE
HARNESS
THROTTLE
PEDAL
STOP
ENG LT
CHECK
ENG LT
CRUISE
LT SET/RESUME
CRUISE
ON/OFF
ILLUM
LIGHT
J1587
DATA LINK
DASH
LIGHTS
CLUTCH
SWITCH
"NO"
"C"
SWITCHED
POWER
DASH
GROUND
TACH
SIGNAL
PARK BRAKE
SW
DIAG
CONN
900-2 , PRP
LEGEND:
TWISTED PAIR
TWISTED TRIPLE
953-4 , BLK/WHT
528-0 , LT_GRN
SWITCHED
POWER
ENGINE
FAN
242-1 , RED
KEY SWITCH
IGNITION
S9
S4
F2
5 AMP
F1
5 AMP
S8
S7
S6
S5
J9 F D E B A C
S3
S2
S1
J16
1
P16
1
J15
1
J14
5 1 2 3 4 6
J13
2 5 4 3 1 6 J12
4 2 3 1 6 5
J11 1B 1A 3B 3A 2B 2A 4B 4A
J10
86 30 85 87A 87
P15
1
P14
1
P13
1
P11
1
P10
1 P9
2 1
T2
1
J8
1
P8
1
P6
1 P5
1
P4
1
P7 B A
P3
1
P2
1
J6
5 4 2 1 3
J5 4 6 5 1
J4
1 2 J3 2 1 J2 2 1
T1
1
P1
B C A
J1
1
10
2
11
17
3
25
15
30
16
6
31
29
23
22
14
24
27
28
26
13
12
19
18
4
5
8
9
21
7
20
HARNESS-CAB DDEC IV
P92-6138
-
3
WIRE INFORMATION FOR HARNESS: P92-6138
CKT NO.
WIRE
GAUGE
INSUL
WIRE
NUMBER
COLOR
FROM
COMPONENT
TERM
TO
COMPONENT
TERM DESCRIPTION
220-0 16 GXL 16-04783 WHT/LT_GRN J16 16-02897 1 J10 16-04392 87A ENGINE FAN - RELAY TO CAB HARNESS
239-0 14 GXL 16-06017 BLK T2 RINGTERM 1 S1 SPLICE 1 CAB GROUND - DASH GROUND TO SPLICE
239-1 16 GXL 16-04783 BLK P2 16-02896 1 S1 SPLICE 1 CAB GROUND - CRUISE SW ILLUMINATION TO SPLICE
239-2 16 GXL 16-04783 BLK J4 16-04461 1 S1 SPLICE 1 CAB GROUND - CRUISE WARNING LIGHT TO SPLICE
242-0 16 GXL 16-04783 RED J8 16-02897 1 S2 SPLICE 1 SWITCHED POWER - CAB HARNESS TO SPLICE
242-1 16 GXL 16-04783 RED J10 16-04392 30 S9 SPLICE 1 SWITCHED POWER - FAN CLUTCH RELAY (30) TO SPLICE
242-2 16 GXL 16-04783 RED S9 SPLICE 1 S2 SPLICE 1 SWITCHED POWER - SPLICE TO SPLICE
242-3 16 GXL 16-04783 RED J1 16-09664-001 15 S2 SPLICE 1 SWITCHED POWER - ENGINE HARNESS TO SPLICE
242-4 16 GXL 16-04783 RED S2 SPLICE 1 P8 16-02897 1 SWITCHED POWER - SPLICE TO SPARE
242-5 16 GXL 16-04783 RED J10 16-04392 85 S9 SPLICE 1 SWITCHED POWER - RELAY "85" TO SPLICE
242-6 16 GXL 16-04783 RED J6 16-03191 1 S2 SPLICE 1 SWITCHED POWER - CRUISE SWITCH TO SPLICE
253-0 16 GXL 16-04783 LT_BLU P3 16-02896 1 P4 16-02101 1 DASH LIGHTS - CAB HARNESS TO CRUISE SW ILLUMINATION
354-0 16 GXL 16-04783 RED/BLU J4 16-04461 2 J6 16-03191 2 CRUISE LIGHT - ON/OFF SW TO CRUISE ON LIGHT
417-0 16 GXL 16-04783 BLU P1 16-05514 B J1 16-09664-001 20 THROTTLE POSITION SENSOR SIGNAL - THROTTLE PEDAL TO ENGINE HARNESS
419-0 16 GXL 16-04783 LT_GRN J3 16-04461 2 J1 16-09664-001 5 CHECK ENGINE LIGHT - WARNING LIGHT TO ENGINE HARNESS
439-0 16 GXL 16-04783 ORN/RED S3 SPLICE 1 J1 16-09664-001 4 SWITCHED POWER - SPLICE TO ENGINE HARNESS
439-1 16 GXL 16-04783 ORN/RED J11 16-04478 2A S3 SPLICE 1 SWITCHED POWER - SPLICE TO FUSEBLOCK
439-2 14 GXL 16-06017 ORN/RED J9 16-05925 C S3 SPLICE 1 SWITCHED POWER - DIAGNOSTIC CONNECTOR TO SPLICE
439-3 18 GXL 16-04762 ORN/RED J3 16-04461 1 S3 SPLICE 1 SWITCHED POWER - SPLICE TO CHECK ENGINE LIGHT
439-4 18 GXL 16-04762 ORN/RED S3 SPLICE 1 J2 16-04461 1 SWITCHED POWER - SPLICE TO STOP ENGINE LIGHT
505-0 16 GXL 16-04783 RED/BLU J1 16-09664-001 11 P9 16-03012 1 TACH SIGNAL - ENGINE HARNESS TO TACH CONNECTOR
509-0 16 GXL 16-04783 BRN/WHT J2 16-04461 2 J1 16-09664-001 8 STOP ENGINE LIGHT - WARNING LIGHT TO ENGINE HARNESS
524-0 16 GXL 16-04783 WHT/RED J1 16-09664-001 1 P11 16-02896 1 PARK BRAKE SIGNAL - ENGINE HARNESS TO PARK BRAKE SWITCH
528-0 16 GXL 16-04783 LT_GRN J12 16-03282 4 J1 16-09664-001 13 SEO/DIAGNOSTIC SWITCH - SHUTDOWN OVERRIDE SWITCH TO SHUTDOWN OVERRIDE SWITCH
531-0 16 GXL 16-04783 GRN J1 16-09664-001 10 P6 16-02896 1 CLUTCH SWITCH - ENGINE HARNESS TO CLUTCH SWITCH
541-0 16 GXL 16-04783 YEL J5 16-03282 4 J1 16-09664-001 18 CRUISE SET/COAST - SWITCH TO ENGINE HARNESS
543-0 16 GXL 16-04783 WHT P14 16-02896 1 J1 16-09664-001 9 SERVICE BRAKE SWITCH - ENGINE HARNESS TO BRAKE SWITCH
544-0 16 GXL 16-04783 BLU J6 16-03191 4 J1 16-09664-001 12 CRUISE ON/OFF - ENGINE HARNESS TO ON/OFF SWITCH
545-0 16 GXL 16-04783 PINK J5 16-03282 6 J1 16-09664-001 19 CRUISE RESUME/ACCEL - ENGINE HARNESS TO SWITCH
555-0 16 GXL 16-04783 WHT J1 16-09664-001 26 J10 16-04392 86 ENGINE FAN CONTROL - ENGINE HARNESS TO RELAY
583-0 16 GXL 16-04783 LT_GRN/BLK J1 16-09664-001 3 J14 16-03282 3 ENGINE BRAKE MEDIUM - ENGINE HARNESS TO RANGE SWITCH
900-0 16 GXL 16-04783 PRP J1 16-09664-001 22 S5 SPLICE 1 J1587 DATALINK (+) - SPLICE TO ENGINE HARNESS
900-1 14 GXL 16-06017 PRP J9 16-05925 A S5 SPLICE 1 J1587 DATALINK (+) - SPLICE TO DIAGNOSTIC CONNECTOR
900-2 16 GXL 16-04783 PRP S5 SPLICE 1 P7 P20-1078 A J1587 DATALINK (+) - SPLICE TO DATALINK CONNECTOR
901-0 16 GXL 16-04783 WHT J1 16-09664-001 23 S6 SPLICE 1 J1587 DATALINK (-) - SPLICE TO ENGINE HARNESS
901-1 14 GXL 16-06017 WHT J9 16-05925 B S6 SPLICE 1 J1587 DATALINK (-) - SPLICE TO DIAGNOSTIC CONNECTOR
901-2 16 GXL 16-04783 WHT P7 P20-1078 B S6 SPLICE 1 J1587 DATALINK (-) - SPLICE TO DATALINK CONNECTOR
916-0 16 GXL 16-04783 RED/ORN P1 16-05514 C J1 16-09664-001 7 SENSOR SUPPLY (5V) - ENGINE HARNESS TO THROTTLE PEDAL
952-0 16 GXL 16-04783 WHT P1 16-05514 A J1 16-09664-001 21 SENSOR RETURN - ENGINE HARNESS TO THROTTLE PEDAL
953-0 16 GXL 16-04783 BLK/WHT S4 SPLICE 1 J6 16-03191 5 BATTERY GROUND - SET/RESUME SW TO CRUISE ON/OFF SW
953-1 16 GXL 16-04783 BLK/WHT J1 16-09664-001 14 S7 SPLICE 1 BATTERY GROUND - SPLICE TO ENGINE HARNESS
953-2 16 GXL 16-04783 BLK/WHT P10 16-02896 1 S7 SPLICE 1 BATTERY GROUND - SPLICE TO PARK BRAKE SWITCH
953-3 14 GXL 16-06017 BLK/WHT J9 16-05925 E S7 SPLICE 1 BATTERY GROUND - SPLICE TO DIAGNOSTIC CONNECTOR
953-4 16 GXL 16-04783 BLK/WHT J5 16-03282 5 S4 SPLICE 1 BATTERY GROUND - SPLICE TO CRUISE SET/RESUME
953-5 16 GXL 16-04783 BLK/WHT P5 16-02896 1 S8 SPLICE 1 BATTERY GROUND - SPLICE TO CLUTCH SWITCH
953-6 16 GXL 16-04783 BLK/WHT J13 16-03282 5 S8 SPLICE 1 BATTERY GROUND - SPLICE TO ENGINE BRAKE SW
953-7 16 GXL 16-04783 BLK/WHT P13 16-02896 1 S8 SPLICE 1 BATTERY GROUND - SPLICE TO SERVICE BRAKE SWITCH
953-8 16 GXL 16-04783 BLK/WHT S7 SPLICE 1 S8 SPLICE 1 BATTERY GROUND - SPLICE TO SPLICE
953-9 16 GXL 16-04783 BLK/WHT J12 16-03282 5 S8 SPLICE 1 BATTERY GROUND - ENGINE BRAKE OVERRIDE SWITCH TO SPLICE
953-10 16 GXL 16-04783 BLK/WHT S4 SPLICE 1 S8 SPLICE 1 BATTERY GROUND - SPLICE TO SET/RESUME SWITCH
979-0 16 GXL 16-04783 WHT J1 16-09664-001 17 J14 16-03282 4 ENGINE BRAKE LOW - ENGINE HARNESS TO RANGE SWITCH
988-0 16 GXL 16-04783 WHT J1 16-09664-001 2 P16 16-02101 1 LOW COOLANT - ENGINE HARNESS TO LOW COOLANT CONNECTION
A223-0 16 GXL 16-04783 LT_BLU/GRN J13 16-03282 4 J15 16-02896 1 ENGINE BRAKE - ON/OFF SW TO ABS CONNECTOR
A439-0 14 GXL 16-06017 ORN/RED T1 RINGTERM 1 J11 16-04478 2B SWITCHED POWER - KEY SWITCHED TO FUSEBLOCK
B223-0 16 GXL 16-04783 LT_BLU/GRN J14 16-03282 5 P15 16-02897 1 ENGINE BRAKE - ABS CONNECTOR TO RANGE SWITCH
HARNESS-CAB DDEC IV
P92-6138
-
4
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Full Search Facility
Print one or all pages of your manual
$41.99
$54.99
Find the comprehensive wiring harness manual for the Peterbilt cab with DDEC IV P92-6138. This manual is an essential resource for professional mechanics and DIY enthusiasts alike. It provides detailed information on the wiring harness, enabling users to effectively troubleshoot and repair electrical issues in the vehicle. Whether you are working on maintenance, repairs, or modifications, this manual offers valuable insights into the wiring system of the Peterbilt cab. The manual is available in .PDF format, ensuring easy access and compatibility across various devices.
