IVECO STRALIS AT & AD Truck LORRY Repair Manual MECHANICAL Electric ELECTRONIC Workshop Service Shop PART

S TRALIS AT/AD REPAIR MANUAL MECHANICAL ELECTRIC ELECTRONIC

S TRALIS AT/AD REPAIR MANUAL

This publication describes the characteristics, the data, the correct methodology of the repairs that can be made on each individual component of the vehicle. By complying with the instructions supplied and using the specific tools it is possible to perform any repair intervention correctly, within the specified time frames, while protecting the technicians against incidents. Before starting any repair work, make sure that all accident prevention devices are ready at hand. Check and wear the protective personal equipment provided for by the safety standards: goggles, helmet, gloves, shoes. Check the efficiency of all processing, lifting and transport tools before using them. The data contained in this publication might fail to reflect the latest changes which the Manufacturer may introduce at any time, for technical or sales purposes, or to meet the requirements of local legislation. Copy, even partial, of text and drawings is forbidden. Publication Edited by: IVECO S.p.A. T.C.O. - B.U. Customer Service Lungo Stura Lazio, 15/19 10156 Torino (Italy) Printed 603.93.141 -1 st Ed. 2003 B.U. TECHNICAL PUBLISHING C.so Svizzera, 185 10149 Torino (Italy) Produced by:

The workshop manuals for mechanical parts have been divided into Sections, each of which has a number and its relevant contents are indicated in the General Specifications. Each section features a main Unit (e.g. engine, gears etc.). The subjects usually dealt with in each section are: Technical data table, Driving torques, Equipment, Diagnostic, Removal and Fitting in place, Repair operations. Where possible, the same sequence of procedures has been followed for easy reference. Diagrams and symbols have been widely used to give a clearer and more immediate illustration of the subject being dealt with, (see next page) instead of giving descriptions of some operations or procedures. Example Ø 1 = housing for connecting rod small end bush Ø 2 = housing for connecting rod bearings Furthermore, within each section, every heading or sub-heading concerning the operations to be carried out is preceded by a six digit number. This number is the Product Code that is to be found in the repair operation described in the REPAIR TIMES CHARTS and in the FAULT CODES. For quick reference the indication of how to read this code is described below (see the Repair time charts also). Product Code: Example: Product 50 = Frame; Product 52 = Axles; Product 53 = Gears etc. Unit Code: Figures three and four identify the ASSEMBLY within the PRODUCT Example: Product 50 = Frame; Unit 01 = Chassis; Unit 02 = Bumpers etc . Sub-assembly Code: Example: Product 50 = Frame; Unit 01 = Chassis; Sub-assembly 40 = Chassis cross members etc. α Tighten to torque Tighten to torque + angular value 1 ∅ ∅ 2 5 0 PRODUCT UNIT SUB-ASSEMBLY COMPONENT 0 1 PRODUCT UNIT SUB-ASSEMBLY COMPONENT 4 0 PRODUCT UNIT SUB-ASSEMBLY COMPONENT Print 603.93.141 Base - January 2003 SPECIAL REMARKS

Base - January 2003 Print 603.93.141 Graphs and symbols Removal Disconnection Intake Refitting Connection Exhaust Removal Disassembly Operation Fitting in place Assembly ρ Compression ratio Tighten to torque Tolerance Weight difference α Tighten to torque + angle value Rolling torque Press or caulk Replacement Original spare parts Regulation Adjustment Rotation ! Warning Note Angle Angular value Visual inspection Fitting position check Preload Measurement Value to find Check Number of revolutions Equipment Temperature Surface for machining Machine finish bar Pressure Interference Strained assembly Oversized Higher than…. Maximum, peak Thickness Clearance Undersized Less than…. Minimum Lubrication Damp Grease Selection Classes Oversizing Sealant Adhesive Temperature < 0° Cold Winter Air bleeding Temperature > 0° Hot Summer

Print 603.93.141 Base - January 2003 Print 603.43.671/A STRALIS AT/AD Print 603.93.141 — 1 st edition Base — January 2003 UPDATE DATA Section Description Page Revision date

Base - January 2003 Print 603.93.141

Print 603.93.141 Base - January 2003 Section General information 1 Engine 2 Clutch 3 Gearbox 4 Hydraulic retarder 5 Propeller shafts 6 Rear axles 7 Front axle 8 Front and rear suspensions 9 Wheels and tyres 10 Steering system 11 Pneumatic system - brakes 12 Bodywork and chassis frame 13 Maintenance 14 INDEX OF SECTIONS

Base - January 2003 Print 603.93.141

1 STRALIS AT/AD GENERAL Print 603.93.141 Base - January 2003 SECTION 1 General Page VEHICLE IDENTIFICATION DATA 3 .......... - Vehicle identification plate 4 ................ - Production identification plate 4 ............. COMPOSITION OF MODELS 5 .............. P.I.C. NUMBER CODING 9 .................. REPLENISHING FLUIDS 13 ...................

IVECO STRALIS AT & AD Truck LORRY Repair Manual MECHANICAL Electric ELECTRONIC Workshop Service Shop PART

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