Iveco Eurotech Cursor, Eurostar Cursor Service Repair Workshop Manual
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EUROTECH CURSOR
EUROS TAR CURSOR
REPAIR MANUAL
This publication describes the characteristics, data and correct
methods for repair operations on each component of the ve-
hicle.
If the instructions provided are followed and the specified
equipment is used, correct repair operations in the allotted
time will be guaranteed, and the operators will also be pro-
tected against possible accidents.
Before any repair is commenced, ensure that all normal safety
precautions are observed.
All items specified by the safety regulations-goggles, helmet
gloves, boots-should be checked and worn.
All machining, lifting and conveying equipment should be
inspected before use.
The data contained in this publication was correct at the time
of going to press but, owing to possible modifications made
by the Manufacturer for reasons of a technical or commercial
nature or for adaptation to the legal requirements of different
countries, some changes may have occured.
Full or partial reproduction of the text and illustrations pro-
hibited.
Publication Edited by:
IVECO S.p.A.
T.C.O. - B.U. Customer Service
Lungo Stura Lazio 49
10156 Torino (Italy)
Print 603.43.391 - 1st Ed. - 1999
Publication Produced by:
SATIZ S.p.A.
Pubblicazioni Tecniche Iveco
c/o Iveco - Lungo Stura Lazio 49
10156 Torino
This manual is divided into several sections.
Section numbers are listed on the index page to be found at the beginning of each repair manual.
Each section deals generally with one of the main assemblies (engine, transmission etc.)
Each section deals with the following topics:
Specifications and data; Tightening torques; Special tools; Troubleshooting (fault diagnosis); Component removal/refitting; Repair
operations.
This manual provides graphs and symbols instead of description of parts, operations or operating procedures (see next page).
Example
1 = Small end bushing bore dia.
2 = big end bearing bore dia.
You will also notice that titles and subtitles of operations to be carried out are marked with a 6-figure number, the Product Code
corresponding codes provided in the REPAIR BASE TIME SCHEDULES and in FAILURE CODES.
Below you will find the explanation of each NUMERICAL CODE component.
Product code:
Figures one and two identify the PRODUCT as part of the vehicle.
Example:
Product 50 = Chassis;
Product 52 = Axles;
Product 53 = Gearbox etc.
Assembly code:
Figures three and four identify the ASSEMBLY within the PRODUCT
Example:
Product 50 = Chassis;
Assembly 01 = Chassis frame;
Assembly 02 = Antitelescoping bumper etc .
Subassembly code:
Figures five and six identify THE SUBASSEMBLY and a Component of an Assembly within a PRODUCT.
Example:
Product 50 = Chassis;
Assembly 01 = Chassis frame;
Subassembly 40 = Chassis cross members etc.
α
Tighten to specified torque
Tighten to specified torque +
angular value
1 ∅
∅ 2
5 0
PRODUCT ASSEMBLY SUBASSEMBLY
COMPONENT
0 1
PRODUCT ASSEMBLY SUBASSEMBLY
COMPONENT
4 0
PRODUCT ASSEMBLY SUBASSEMBLY
COMPONENT
NOTE
Graphs and symbols
Disconnection
Disconnect
Suction, intake
Reconnection
Reconnect
Exhaust discharge
Disassembly
Dismantling
Operation
Assembly
ρ
Compression ratio
Tightening torque
Tolerance
Load unbalance
α
Tightening torque
Tightening torque + angular value
Rolling torque
Notching or caulking
Part replacement
Original spare parts
Adjustment
Regulation
Rotation
!
Warning
Note
Angle
Angle value
Visual check
Fitting position check
Preloading
Measurement
Dimension reading
Check
Number of revolutions
Tooling Temperature
Machining surface
Finished part bar
Pressure
Interference
Force fitting
Oversized
Less than...
Maximum, peak
Thickness
Clearance, play, backlash
Undersized
Less than...
Minimum
Lubricate
Moisten
Grease
Selection
Class
Oversizing
Sealant
Adhesive
Temperature below < 0
o
C
Cold
Winter
Air bleeding
Temperature over 0
o
C
Warm
Summer
INDEX
Section
General
1
Engine
2
Clutch
3
Transmission*
4
Intarder - ZF hydraulic retarder
5
Propeller shafts
6
Rear axles
7
Axles
8
Suspension
9
Wheels and tyres
10
Steering system
11
Hydraulic system - Brakes
12
Scheduled Maintenance
13
EUROTECH CURSOR - EUROSTAR CURSOR GENERAL 1
SECTION 1
General
Page
COMPOSITION OF THE MODELS 3
P.I.C. CODE NUMBER 7
- Vehicle Identification Data (EUROTECH) 11
- Vehicle Identification Data (EUROSTAR) 12
FILLING UP 13
- International designations of lubricants and fluids 14
EUROTECH CURSOR - EUROSTAR CURSOR 2 GENERAL
EUROTECH CURSOR - EUROSTAR CURSOR
GENERAL 3
COMPOSITION OF MODELS
CHASSIS CABS - 4x2 MODELS
ASSEMBLIES
MP190E39
MP190EE39/P
LD190E39/P
MP190E39/FP-CM
LD190E39/FP-CM
MP190E39/FP-CT
MP190E39/FP-GV
LD190E39/FP-GV
MP190E43
MP190E43/P
LD190E43/P
MP190E43/FP-CM
LD190E43/FP-CM
MP190E43/FP-CT
MP190E43/FP-GV
LD190E43/FP-GV
F3AE0681D
f f f f f f f f
F3AE0618E
f f f f f f f f
Single disc 17
f f f f f f f f f f f f f f f f
ZF 16S 151
f f f f f f f f f f f f f f f f
ZF 16S 181
f f f f f f f f f f
ZF 16S 221
EuroTronic 1800 - 12 AS 2301
f f f f f f f f f f f f f f
FRONT AXLE: 5876/4 (F 8021) ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗
5876/5 (F 8021)
z z z z z z
5876 (F 8021)*
ADDED AXLE:
Steering central 5876/2 (F 8021)
Rigid rear 55080 (N 8071)
Rigid rear 56082 (N 9171)
Steering rear 57080 (N 8072)
MERITOR U 177 E
f f f f f f f f f f f f f f f f
MERITOR MS 13-175
f f f f f f f f f f f f f f f f
MERITOR RT 160 E - RT160E/1
ZF 8098
f f f f f f f f f f f f f f f f
FRONT MECHANICAL
V Front Parabolic
f f f f f f
V Rear Parabolic
f f
V Rear cantilever Parabolic
PNEUMATIC Front Z Z V V V Z Z V V V
Rear
f f f f f f f f f f f f f f
Added axle
* = Upon request axle with drum brakes ⊗ = With brake pliers assembly at 57° without parking brake Z = With long and cross bars
z = With brake pliers assembly at 0° V = With parabolic leaf springs
T = 4x2 tractor
TX = 6x2 C tractor (central added axle cannot be lifted)
TY = 6x2 P tractor (rear added axle can be lifted)
TN = 6x2 vehicles with mechanical rear suspensions and raisable rigid rear
added axle
TZ = 6x4 tractor (bogie rear axle)
P = 4x2 6x2P 6x2C vehicles with air suspension on rear axle and 6x2P
vehicles with rigid rear axle that can be lifted with single wheels
PT = 6x2P vehicles with air suspension on rear axle and rigid rear added
axle that can be lifted with twin wheels
PS = 6x2P vehicles with air suspension on rear axle and on steering rear
added axle that can be lifted with single wheels
FP = 4x2 6x4 6x2P 6x2C vehicles with front and rear air suspensions
FS = 6x2P vehicles with front and rear air suspensions, steering rear added
axle can be lifted with single wheels
4x2 = Vehicles with two axles with rear driving axle
6x2P = Vehicles with three axles with rear driving axle and rear added third
axle that can be lifted
6x2C = Vehicles with three axles with rear driving axle and central added third
axle that cannot be lifted
6x4 = Vehicles with three axles with two rear driving axles (in tandem)
CM = Movable Boxes
GV = High Volumes
HM = Heavy Mission
CT = Chassis cab with lowered chassis frame
HR = Hub Reduction
T = 4x2 tractor
TX = 6x2 C tractor (central added axle cannot be
lifted)
TY = 6x2 P tractor (rear added axle can be lifted)
TN = 6x2 vehicles with mechanical rear suspensions
and raisable rigid rear added axle
TZ = 6x4 tractor (bogie rear axle)
P = 4x2 6x2P 6x2C vehicles with air suspension
on rear axle and 6x2P vehicles with rigid rear
axle that can be lifted with single wheels
PT = 6x2P vehicles with air suspension on rear axle
and rigid rear added axle that can be lifted with
twin wheels
PS = 6x2P vehicles with air suspension on rear axle
and on steering rear added axle that can be
lifted with single wheels
FP = 4x2 6x4 6x2P 6x2C vehicles with front
and rear air suspensions
FS = 6x2P vehicles with front and rear air
suspensions, steering rear added axle can be
lifted with single wheels
4x2 = Vehicles with two axles with rear driving axle
6x2P = Vehicles with three axles with rear driving axle
and rear added third axle that can be lifted
6x2C = Vehicles with three axles with rear driving axle
and central added third axle that cannot be
lifted
6x4 = Vehicles with three axles with two rear driving
axles (in tandem)
CM = Movable Boxes
GV = High Volumes
HM = Heavy Mission
CT = Chassis cab with lowered chassis frame
HR = Hub Reduction
EUROTECH CURSOR - EUROSTAR CURSOR 4
GENERAL
COMPOSITION OF MODELS
CHASSIS CABS - 6x2 MODELS
ASSEMBLIES
MP260E39Y/P
LD260E39Y/P
MP260E39Y/PS
LD260E39Y/PS
MP260E39Y/FP-CM
LD260E39Y/FP-CM
MP260E39Y/FS-CM
LD260E39Y/FS-CM
MP260E39Y/FP-GV
LD260E39Y/FP-GV
MP260E39Y/TN
MP260E39Y/FS-GV
LD260E39Y/FS-GV
MP260E39Y/PT
LD260E39Y/PT
MP260E43Y/P
LD260E43Y/P
MP260E43Y/PF
LD260E43Y/PS
MP260E43Y/FP-CM
LD260E43Y/FP-CM
MP260E43Y/FS-CM
LD260E43Y/FS-CM
MP260E43/FP-GV
LD260E43Y/FP-GV
MP260E43Y/TN
MP260E43Y/FS-GV
MP260E43Y/FS-GV
MP260E43Y/PT
LD260E43Y/PT
F3AE0681D
f f f f f f f f
f
f f
f f
f
f
F3AE0618E
f
f f
f
f f
f
f f
f
f f
f f
f
Single disc 17
f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f
ZF 16S 151
f f f f f f f f f f f f f f f f f f f f f f f f f f f f f
ZF 16S 181
f f f f f f f f f f f f f f f f f f f f f f
ZF 16S 221
EuroTronic 1800 - 12 AS 2301
f f f f f f f f f f f f f f f f f f f f f f f f f f f
FRONT AXLE: 5876/4 (F 8021) ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗
5876/5 (F 8021)
z z z z z z z z z z z z z z z z z z
5876 (F 8021)*
ADDED AXLE:
Steering central 5876/2 (F 8021)
Rigid rear 55080 (N 8071)
f f f f f f f f f f
Rigid rear 56082 (N 9171)
f f f f f f
Steering rear 57080 (N 8072)
f f f f f f f f f f f f
MERITOR U 177 E
f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f
MERITOR MS 13-175
f f f f f f f f f f f f f f f f f f f f f f f f f f f f f f
MERITOR RT 160 E - RT160E/1
ZF 8098
f f f f f f f f f f f f f f f f f f f f f f f f f f f f f
FRONT MECHANICAL
V Front Parabolic
f f f f f f f f f f f f f f
V Rear Parabolic
V Rear cantilever Parabolic
f f
PNEUMATIC Front Z Z Z Z V V V V Z Z Z Z V V V V
Rear
f f f f f f f f f f f f f f f f f f f f f f f f f f f f
Added axle
f f f f f f f f f f f f f f f f f f f f f f f f f f f f
* = Upon request axle with drum brakes ⊗ = With brake pliers assembly at 57° without parking brake Z = With long and cross bars
z = With brake pliers assembly at 0° V = With parabolic leaf springs
EUROTECH CURSOR - EUROSTAR CURSOR
GENERAL 5
COMPOSITION OF MODELS
MODELS
CHASSIS CABS
6x4
TRACTOR 6x4
ASSEMBLIES
MODELS
MP260E39Z-HM
LD260E39Z/P-HM
MP260E43Z-HM
LD260E43Z/P-HM
MP440E39T
MP440E39T(HR)
MP440E39T/P
LD440E39T/P
MP440E39T/P-HM
LD440E39T/P-HM
MP440E39T/FP-CT
MP440E39T/FP-LT
LD440E39T/FP-LT
MP440E43T
MP440E43T(HR)
MP440E43T-HM
MP440E43T/P
LD440E43T/P
MP440E43T/P-HM
LD440E43T/P-HM
MP440E43T/FP-CT
MP440E43T/FP-LT
LD440E43T/FP-LT
F3AE0681D
f
f f f f
f
f
f f f
f
F3AE0618E
f f f
f f
f
f f
f
f
Single disc 17
f f f f f f f f f f f f f f f f f f f f f f f
ZF 16S 151
f f f f f f f f f f f f f f f f f f f
ZF 16S 181
f f f f f f f f f f f f f f f f f f f f f
ZF 16S 221
EuroTronic 1800 - 12 AS 2301
f f f f f f f f f f f f f f f
FRONT AXLE: 5876/4 (F 8021) ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗ ⊗
5876/5 (F 8021)
z z z z z z
5876 (F 8021)*
ADDED AXLE:
Steering central 5876/2 (F 8021)
Rigid rear 55080 (N 8071)
Rigid rear 56082 (N 9171)
Steering rear 57080 (N 8072)
MERITOR U 177 E
f f f f f f f f f f f f f f f f f
MERITOR MS 13-175
f f f f f f f f f f f f f f f f f
MERITOR RT 160 E - RT160E/1
f f f f
451391 HR
f f
ZF 8098
f f f f f f f f f f f f f f f f f f f f f f f
FRONT MECHANICAL
V Front Parabolic
f f f f f f f f f f f f f f f f f
V Rear Parabolic
f f f f
V Rear cantilever Parabolic
f f
PNEUMATIC Front V V V V V V
Rear
f f f f f f f f f f f f f f f f
Added axle
* = Upon request axle with drum brakes ⊗ = With brake pliers assembly at 57° without parking brake Z = With long and cross bars
z = With brake pliers assembly at 0° V = With parabolic leaf springs
T = 4x2 tractor
TX = 6x2 C tractor (central added axle cannot be
lifted)
TY = 6x2 P tractor (rear added axle can be lifted)
TN = 6x2 vehicles with mechanical rear suspensions
and raisable rigid rear added axle
TZ = 6x4 tractor (bogie rear axle)
P = 4x2 6x2P 6x2C vehicles with air suspension
on rear axle and 6x2P vehicles with rigid rear
axle that can be lifted with single wheels
PT = 6x2P vehicles with air suspension on rear axle
and rigid rear added axle that can be lifted with
twin wheels
PS = 6x2P vehicles with air suspension on rear axle
and on steering rear added axle that can be lifted
with single wheels
FP = 4x2 6x4 6x2P 6x2C vehicles with front and
rear air suspensions
FS = 6x2P vehicles with front and rear air suspensions,
steering rear added axle can be lifted with single
wheels
4x2 = Vehicles with two axles with rear driving axle
6x2P = Vehicles with three axles with rear driving axle
and rear added third axle that can be lifted
6x2C = Vehicles with three axles with rear driving axle
and central added third axle that cannot be lifted
6x4 = Vehicles with three axles with two rear driving
axles (in tandem)
CM = Movable Boxes
GV = High Volumes
CT = Chassis cab with lowered chassis frame
HR = Hub Reduction
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What's Included?
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Full Search Facility
Print one or all pages of your manual
$37.99
This is a comprehensive factory service repair workshop manual for the Iveco Eurotech Cursor and Eurostar Cursor. The manual features easy-to-read text sections with high-quality diagrams and instructions, making it suitable for both do-it-yourself enthusiasts and experienced mechanics. It provides step-by-step instructions and highly detailed exploded pictures and diagrams to assist in completing the required job correctly and efficiently.
The manual covers every single detail of the machine and includes instructions based on the complete disassembly of the machine. It is an inexpensive way to ensure your vehicle works properly.
Engine:
- F3A Engine
- F3AE0681D
- F3AE0681E
Service Repair Manual Covers:
- General
- Engine
- Clutch
- Transmission
- Intarder - ZF hydraulic retarder
- Propeller shafts
- Rear axles
- Axles
- Suspension
- Wheels and tyres
- Steering system
- Hydraulic system - Brakes
- Scheduled Maintenance
- And More......
File Format: PDF
Compatibility: All Versions of Windows & Mac
Language: English
Requirements: Adobe Reader & Win
No waiting, all pages are printable. The Iveco Eurotech Cursor and Eurostar Cursor Service Repair Workshop Manual can save you money on postage and packaging. It is great to have.
