HINO Truck 500 Series OEM Wiring Electrical Diagram Manual

FOREWORD This workshop manual has been prepared to provide information on electrical circuits for the following Hino Vehicles. Applicable for FC6J, FC9J, FD8J, GD8J, FG8J, GH8J, FL8J, FM8J, FM1A, FM2P, FT8J, GT8J, SG8J series, equipped with J05D-TI, J05E-TI, J08E-TI, A09C, P11C engine As for maintenance items, refer to the Owner’s Manual. All information and specifications in this manual are based upon the latest product information available at the time of print- ing. Hino Motors reserves the right to make changes at any time without prior notice. Please note that the publications below have also been prepared as relevant service manuals for the components and sys- tems in this vehicles. Manual Name Pub. No. Chassis Workshop Manual S1-YFCE18K 1/3 S1-YFCE18K 2/3 S1-YFCE18K 3/3 J05D-TI, J05E-TI Engine Workshop Manual S5-YJ05E12D J08E-TI Engine Workshop Manual S5-YJ08E29E A09C Engine Workshop Manual S5-MA09E02A P11C-TI Engine Workshop Manual S5-YP11E07B ■■■■■■■■ 1 MENU

ELECTRIC WIRE EL02–1 EL02ELECTRIC WIRE EL02-001 DIAGRAM.................................................. EL02-2 HOW TO USE THIS CHAPTER ....................... EL02-2 CONTENTS AND QUICK REFERENCE .......... EL02-7 WIRING DIAGRAM......................................... EL02-14 WIRE TO WIRE CONNECTOR .................... EL02-190 JUNCITON CONNECTOR............................ EL02-209 CONNECTOR LOCATION ........................... EL02-216 RELAY LOCATION....................................... EL02-336 FUSE AND RELAY BLOCK.......................... EL02-338 FUSIBLE LINK BLOCK................................. EL02-348 WIRE TO WIRE BOX ................................... EL02-349 CONNECTOR INDEX................................... EL02-351

ELECTRIC WIRE EL02–2 DIAGRAM HOW TO USE THIS CHAPTER EN12Z1602J100001 1. WIRING DIAGRAM (%AD) 13 (%AE)14 (%AF) 15 (%AJ) 20 (#AT) 27 (#B2) 8 (#AU) 22 (#B3) 11 0.50 W-L 5 0.50 Y-R 0.50 Y-R 0.50 W-B 0.50 B 0.50 Y-G 8 (SLX) (+) 3 0.50 W-B (B+2) (LDS+) 3 (M) 1 (-) 2 2 0.50 Y-G (SULK) 1 (E- ) 7 (LDS- ) 4 (B+ ) 1 2 f-a 4 f-a 4 f-a 4 14 13 15 0.50 Y-B 0.50 Y 0.50 Y 0.50 BR 0.50 O 0.50 W %28 (ABS) %2A (ABS) %27 (ABS) %29 (ABS) 0.01 SH-LD 0.01 SH-LD 0.50 Y 0.50 O 0.50 W 0.50 BR 1 (SRL+) 2 (SRLE) 1 (SRR+) 2 (SRRE) 15 16 c-a 3 c-a 3 d-c 1 d-c 1 d-c 1 d-c 1 c-a 3 c-a 3 ($22) ($21) ($23) 2 3 4 5 6 1 g7 CA-2 82560-3300 1 a75 IP-7 82580-6870 2 3 2 1 8 5 4 7 6 Code for the connector of the male side Terminal number Connector code Part number Terminal number Terminal code Terminal code Code of the wire to wire connector "a" wiring harness side "f" wiring harness side Terminal number Serial number in the circuit diagram Serial number in the circuit diagram Code of the area specifying this connecor in the section "CONNECTOR LOCATION" Twisted-pair cable Shielded cable 3.00 R-Y Second letter: Stripe color First letter: Ground wire color Arabic numerals: Cross sectional area of wire B: Black BR: Brown G: Green L: Blue LG: Light Green R: Red W: White Y: Yellow V: Violet O: Orange GR: Gray P: Pink Example: 3.00 indicates 3 mm {0.0047 in. } 2 2 Wiring color code Second letter: Stripe color Terminal code (EXAMPLE) SHTS12Z160200001

ELECTRIC WIRE EL02–3 2. WIRE TO WIRE CONNECTOR 3. JUNCTION CONNECTOR 24 17 25 18 19 9 10 7 8 20 11 3 26 27 28 29 30 31 32 22 14 6 2 13 5 1 21 12 4 15 16 23 6 18 30 2 3 4 5 9 8 10 11 12 13 14 23 24 25 26 15 16 17 21 20 22 27 28 29 32 31 1 7 19 GE, HE, LA IP-1, EG-5, EG-10 a-b 3 / b-a 3 Cab main wiring harness to Front wiring harness 3 82560-2170, Gray, Male 82560-2180, Gray, Female Terminal number Connector color Code of the circuit diagram specifying this connecor in the section "WIRING DIAGRAM" Code of the area specifying this connecor in the section "CONNECTOR LOCATION" LH side: Male connector or the wiring harness "a" (Cab main wiring harness) RH side: Female connector or the wiring harness "b" (Front wiring harness) Connector code [This case indicates that wire harness "a" (Cab main harness) and wire harness "b" (Front wiring harness) should be connected, which is serial No.3 wire to wire connector.] Part number Classification by male/female Name of the wiring harness to be connected. SHTS12Z160200002 82580-8740, Blue 82550-1040, Blue 1 2 3 4 5 6 7 8 9 10 11 12 Ja13 AC, BA, CB, CE, DA, EA, EB, ED, EG, EO, HA, IA, KA, KB, KC, LA, MA IP-3, IP-7 J/C Earth G3 Part number Terminal number Connector color Code of the circuit diagram specifying this connecor in the section "WIRING DIAGRAM" Code of the area specifying this connecor in the section "CONNECTOR LOCATION" Connector name Connector code Internal wire connection SHTS12Z160200003

ELECTRIC WIRE EL02–4 4. CONNECTOR LOCATION (EXAMPLE) ELECTRIC WIRE EL02–205 EG-26 [ENGINE (3 of 3)] (Model: FM8J for Chile) ELECTRICAL EQUIPMENT CONNECTOR AND JUNCTION CONNECTOR WIRE TO WIRE CONNECTOR No. Name Circuit No. Name Circuit b10 Low pressure switch 1 BB ba1 Battery (+) terminal (Battery 2) AA b11 Low pressure switch 2 BB bb1 Battery (+) terminal (Battery 1) AA b12 Low pressure switch 3 BB bb2 Battery (-) terminal (Battery 2) AA b13 Air gauge sensor (Front) BB bc1 Battery (-) terminal (Battery 1) AA b14 Air gauge sensor (Rear) BB bc2 Battery ground AA, BA, MA b24 Exhaust brake magnetic valve GE sk2 P.T.O. magnetic valve KB b45 Dump up switch KB sl1 P.T.O. accelerator sensor GK b46 Service power (Tail) AB No. Name No. Name b-c 2 Front wiring harness to Intermediate wiring harness 2 ba-bc Battery cable-1 to Battery cable-3 b-ba Front wiring harness to Battery cable-1_1 ba1 b11 b13 b14 b10 b12 b24 bb2 bb1 bc2 sl1 b45 b46 sk2 b-c 2 b-ba bc1 ba-bc SHTS12Z160200166 Connector code Code of the wire to wire connector Code of the area SHTS12Z160200004

ELECTRIC WIRE EL02–5 5. FUSE AND RELAY BLOCK 2 4 5 3 1 2 4 5 3 1 85920-2650 FA Heater relay 85920-2660 EE Horn relay FUSE AND RELAY BLOCK TERMINAL ALIGNMENT RELAY ALIGNMENT Part number Terminal number Code of circuit diagram specifying this relay in the section "WIRING DIAGRAM" Relay name SHTS12Z160200005

ELECTRIC WIRE EL02–6 6. CONNECTOR INDEX (EXAMPLE) ELECTRIC WIRE EL02–192 CONNECTOR INDEX ELECTRICAL EQUIPMENT CONNECTOR WIRE TO WIRE CONNECTOR JUNCTION CONNECTOR NAME CONNECTOR No. PART No. CIRCUIT OR AREA A ABS diagnosis switch a100 82560-4100 HB IP-4, 8 CONNECTOR No. NAME PART No. CIRCUIT OR AREA MALE FEMALE a-b 1 Cab main wiring harness to Front wiring harness 1 82560- 2110 82560- 2120 AA, AB, AD, AG, BA, BG, BH, CA, CB, CE, CH, CI, GA, GB, GC, GE, HA, HB, HC, HE, IA, LA, LE, MA IP-1, 5, EG-1, 2, 3, 5, 6, 10, 11, 16, 17 CONNECTOR No. NAME PART No. CIRCUIT OR AREA a606 FA, IE IP-2 J/C ETC 14P 82560-3790 25880-1170 Code of the circuit diagram specifying this connector in the section "WIRING DIAGRAM" Code of the area specifying this connector in the section "CONNECTOR LOCATION" SHTS12Z160200006

ELECTRIC WIRE EL02–7 CONTENTS AND QUICK REFERENCE EN12Z1602J100002 WIRING DIAGRAM CODE CIRCUIT NAME PAGE A A POWER SUPPLY CIRCUIT EL02-16 B ETC. SPARE POWER SUPPLY CIRCUIT EL02-18 C 12V SPARE POWER SUPPLY CIRCUIT EL02-19 D ENGINE STARTING CIRCUIT (MODELS WITH MANUAL TRANSMISSION) EL02-20 E ENGINE STARTING CIRCUIT (MODELS WITH AUTOMATIC TRANSMISSION) EL02-22 H CHARGING CIRCUIT EL02-23 B A METER CIRCUIT [EXCEPT MODELS FOR INDONESIA, PHILIPPINES, VIETNAM (1 of 3)] EL02-24 B METER CIRCUIT [EXCEPT MODELS FOR INDONESIA, PHILIPPINES, VIETNAM (2 of 3)] EL02-28 C METER CIRCUIT [EXCEPT MODELS FOR INDONESIA, PHILIPPINES, VIETNAM (3 of 3)] EL02-34 D METER CIRCUIT [MODELS FOR INDONESIA, PHILIPPINES, VIETNAM (1 of 2)] EL02-36 E METER CIRCUIT [MODELS FOR INDONESIA, PHILIPPINES, VIETNAM (2 of 2)] EL02-38 F HOUR METER CIRCUIT EL02-40 G TACHOGRAPH CIRCUIT EL02-42 H KIENZLE TACHOGRAPH CIRCUIT EL02-43 I DRIVE MASTER CIRCUIT EL02-44 C A HEADLIGHT CIRCUIT EL02-46 B TURN, STOP AND TAIL LIGHT CIRCUIT [EXCEPT MODELS FOR AUSTRALIA AND IRELAND(1 of 2)] EL02-48 C TURN, STOP AND TAIL LIGHT CIRCUIT [MODELS FOR IRELAND] EL02-52 D TURN, STOP AND TAIL LIGHT CIRCUIT [EXCEPT MODELS FOR AUSTRALIA AND IRELAND (2 of 2)] EL02-56 E HEADLIGHT BEAM CONTROL CIRCUIT EL02-58 F BACKUP LIGHT CIRCUIT [MODELS WITH MANUAL TRANSMISSION (1 of 2)] EL02-60 G BACKUP LIGHT CIRCUIT [MODELS WITH AUTOMATIC TRANSMISSION (1 of 2)] EL02-61 H BACKUP LIGHT CIRCUIT (2 of 2) EL02-62 I FOG LIGHT CIRCUIT EL02-64 J HEADLIGHT AUTOLEVELING CIRCUIT EL02-66 K WORKING LIGHT CIRCUIT EL02-68 D A ROOM LIGHT CIRCUIT EL02-70 E A POWER DOOR LOCK CIRCUIT (MODELS FOR RIGHT-HAND DRIVE) EL02-72 B POWER DOOR LOCK CIRCUIT (MODELS FOR LEFT-HAND DRIVE) EL02-73 C WINDSHIELD WIPER AND WASHER CIRCUIT EL02-74 D POWER MIRROR CIRCUIT EL02-75 E HORN CIRCUIT EL02-76 F CIGARETTE LIGHTER CIRCUIT EL02-76 G SEAT BELT WARNING CIRCUIT EL02-77 H POWER WINDOW CIRCUIT (MODELS FOR RIGHT-HAND DRIVE) EL02-78 I POWER WINDOW CIRCUIT (MODELS FOR LEFT-HAND DRIVE) EL02-80 J RADIO/AUDIO CIRCUIT EL02-82

ELECTRIC WIRE EL02–8 E K MIRROR HEATER CIRCUIT EL02-83 L KEYLESS ENTRY CIRCUIT EL02-84 M INTEGRATED UNIT CIRCUIT (1 of 2) EL02-86 N INTEGRATED UNIT CIRCUIT (2 of 2) EL02-90 O HEADLIGHT WASHER CIRCUIT EL02-92 R AIR BAG CIRCUIT EL02-94 F A AIR CONDITIONER CIRCUIT EL02-96 G A [J SERIES ENGINE] COMMON RAIL CIRCUIT No.1 (MODELS FOR CHILE AND THAILAND) EL02-98 B [J SERIES ENGINE] COMMON RAIL CIRCUIT No.1 (MODELS FOR THAILAND) EL02-102 C [J SERIES ENGINE] COMMON RAIL CIRCUIT No.1 (MODELS FOR IRELAND, HONG KONG AND SINGAPORE) EL02-106 D [J SERIES ENGINE] COMMON RAIL CIRCUIT No.1 (MODELS FOR AUSTRALIA, NEW ZEALAND, TAIWAN, MEXICO AND INDIA) EL02-110 E TICS CIRCUIT EL02-114 F COMMON RAIL CIRCUIT No.2 [EXHAUST BRAKE (MODELS WITH MANUAL TRANSMISSION)] EL02-116 G EXHAUST BRAKE CIRCUIT (MODELS FOR INDONESIA) EL02-118 H [J SERIES ENGINE] COMMON RAIL CIRCUIT No.2 [EXHAUST BRAKE (MODELS WITH AUTOMATIC TRANSMISSION)] EL02-120 I [P11C ENGINE] COMMON RAIL CIRCUIT No.2 (MODELS FOR THAILAND) EL02-122 J ENGINE STOP CIRCUIT EL02-124 K [J SERIES ENGINE] COMMON RAIL CIRCUIT No.3 (FS CRUISE) EL02-126 L [J SERIES ENGINE AND P11C] COMMON RAIL CIRCUIT No.4 (P.T.O.) EL02-128 M [A09C] COMMON RAIL CIRCUIT No.1 EL02-130 N [A09C] COMMON RAIL CIRCUIT No.2 EL02-134 O [A09C] COMMON RAIL CIRCUIT No.3 (EGR, VNT DRIVE CIRCUIT) EL02-136 P [A09C] COMMON RAIL CIRCUIT No.4 (P.T.O.) EL02-138 Q [A09C] COMMON RAIL CIRCUIT No.5 (ENGINE RETARDER) EL02-140 H A ABS+ES START CIRCUIT EL02-142 B ABS CIRCUIT (WABCO) EL02-146 C ES START CIRCUIT EL02-148 D BRAKE LOCK CIRCUIT EL02-150 E ELECTROMAGNETIC RETARDER CIRCUIT EL02-152 F INTER-AXLE DIFFERENTIAL LOCK CIRCUIT EL02-154 I A TRANSMISSION CONTROL CIRCUIT (MODELS WITH EATON FS6109/8209 TRANSMISSION) EL02-156 B TRANSMISSION CONTROL CIRCUIT (MODELS WITH ZF9S109 AND ZF9S1110/1310 TRANSMISSION) EL02-158 C ZF9S1310 TRANSMISSION POWER SHIFT CIRCUIT EL02-159 D AUTOMATIC TRANSMISSION CIRCUIT EL02-160 J A CAB TILT CIRCUIT (FOR SINGLE CAB) EL02-162 B CAB TILT CIRCUIT (FOR DOUBLE CAB) EL02-163 K A TRANSMISSION P.T.O. CONTROL CIRCUIT (MODELS WITH LX06S, LJ06S, MF06S, HK06S, ZF9S109 AND ZF9S1110/1310 TRANSMISSION) EL02-164 CODE CIRCUIT NAME PAGE

HINO Truck 500 Series OEM Wiring Electrical Diagram Manual

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