Hino 300 Series (XZU/XKU) Truck Chassis Body Mounting Manual

HINO 300 SERIES Body Mounting Manual TRUCK CHASSIS TRUCK CHASSIS XZU XKU (Hybrid vehicle) & MODEL SERIES KK-XZU215C

KK-XZU215C No part of this manual may be reproduced or transmitted in any form without the express written permission of Hino Motors, Ltd. © 2010, All rights reserved. Printed in Japan. PRODUCT PLANNING DIVISION 3-1-1, HINO-DAI, HINO-SHI, TOKYO, 191-8660 JAPAN Telephone : 042-586-5249 Facsimile : 042-586-5868 2010 - 02

KK-XZU215C We have published the new revised edition of Body Mounting Manual with the following changes. Consequently, please discard the current Body Mounting Manual CD-ROM NO.KK-XZU215B, and use the new CD-ROM NO.KK-XZU215C from now on. CONTENTS OF CHANGES The information about XKU417L-HKFQB3 (Hybrid vehicle) has been added. RECORD OF CHANGES

KK-XZU215C WARNING Request for alteration to make when reading MODEL NAME. • The MODEL NAME in this manual of BODY MOUNTING MANUAL is described according to the “PRODUCTION CODE” name. • When making use of the BODY MOUNTING MANUAL, use the MODEL NAME after replacing it in accordance with the following table. (MODEL) (PRODUCTION CODE) HINO 3414 XZU307L-HKMLB3 XZU307L-HKMMB3 XZU347L-HKMMB3 XZU407L-HKMMD3 XZU407L-HKMQD3 XZU417L-HKMMD3 XZU407L-HKFQD3 XZU417L-HKFQD3 XZU427L-HKFQD3 XZU407L-HKFRD3 XZU417L-HKFRD3 XZU427L-HKFRD3 HINO 3714 XKU417L-HKFQB3 AUSXZU201 00T001 HINO 3716 HINO 3816 HINO 3616 HINO 3614

- 1 - KK-XZU215C Purpose This manual is provided the Body and Equipment Manufacturers, including inter-mediate and/or final stage manufacturers (hereinafter collectively referred to as Body and Equipment Manufacturers), to provide : (1) Technical instructions for Hino truck chassis with cab for modification and mounting of bodies. (2) An aid to Body and Equipment Manufacturers for producing safe vehicles under their own discretion and responsibility. (3) Other general advice for installation, modification or alteration. When Body and Equipment Manufacturers install any body or other equipment or device on Hino truck chassis with cab (hereinafter collectively referred to as Hino Chassis), or modify or alter a Hino Chassis. Content This manual contains chassis specifications and instructions particular to model 300 series with US-04 emission control in the Hino light duty trucks. Important This instruction manual must be used in combination with the Common Manual, No. KC-AA102. • For more information on mounting of bodies and equipments or on chassis modifications, refer to the appropriate workshop manuals, parts catalogs, and maintenance guides and owner's or driver's manual. • The information in this manual is accurate to the best of Hino's Knowledge at the time of going to press. Hino reserves the right to modify any and all information without notice and without obligation. • Should more detailed data or information be needed, please contact authorized Hino distributor. ABOUT THIS MANUAL

- 2 - KK-XZU215C Warning • It is the responsibility of Body and Equipment Manufacturers or modification companies to make sure that the completed vehicle with body and equipment, or after modification, conforms to all applicable laws and regulations of the country in which the vehicle is to be used (e. g. regulations on lighting, tilt, overall size, axle load, external noise control etc.) • This manual does not guarantee the safety of a Hino chassis once a body or equipment has been mounted or modification has been made by a Body and Equipment Manufacturers or a modification company. • This manual does not affect that ultimate responsibility for the manufacture and mounting of the body, installation, modification or alteration on Hino Chassis devolves upon the Body and Equipment Manufacturer. • Each individual Body and Equipment Manufacturer has the sole responsibility for the design, functions, materials and work concerning the body and equipment. • Hino Motors, Ltd. does not assume any liability whatsoever for any injury to persons or damage to property caused as a result of the utilization of this manual. ABOUT THIS MANUAL

KK-XZU215C 1. VEHICLE SUMMARY 2. GENERAL PRECAUTIONS 3. CHASSIS MASS & FRAME SECTION MODULUS 4. SPRING & REAR AXLE 5. PTO AND CONTROL 6. ELECTRICAL SYSTEMS 7. PAINTING 8. CHASSIS DRAWINGS 9. CHASSIS FRAME DRAWINGS 10. MOUNTING OF CHASSIS EQUIPMENT CONTENTS

KK-XZU215C 1. VEHICLE SUMMARY PRODUCTION CODE ･･････････････････････････････････････････ 1 - 1 IDENTIFICATION NUMBER ････････････････････････････････････ 1 - 2 CHASSIS SPECIFICATIONS････････････････････････････････････ 1 - 3

PRODUCTION CODE 1. VEHICLE SUMMARY 1 - 1 KK-XZU215C XZ U 41 4 L - H K F R D W 3 AUSXZU201 01T001 DOUBLE CODE L M Q R S 7.5 6.5 4.495(FOR AUS.) 3870 4200 M P T 5 SPEEDS (MECH.) 4 SPEEDS (AUTO.) 6 SPEEDS (AUTO.) M DUMP TRANSMISSION CODE F 6 SPEEDS (MECH.) BODY DECK HEIGHT CODE B K Q HIGH FLOOR LOW FLOOR 300 SERIES CAB DRIVE WHEEL BASE 2800 3400 L R LEFT HAND DRIVE RIGHT HAND DRIVE CHASSIS TYPE CODE 41 MODEL SERIES CODE CODE 30 32 4 X 2 NARROW WIDE 2810 3430 CAB TYPE CODE H SINGLE DOUBLE Q 42 43 5.5 4.495(FOR AUS.) GVMR (ton) GVMR AND REAR TIRE TYPE CODE 4.8-5.1 4.495(FOR AUS.) REAR TIRE TYPE SINGLE 4.495(FOR AUS.) 8.0 8.5 ENGINE CODE T NA W/TURBO DESTINATION CODE NIL S A B D D N Q R T V W EXPORT STANDARD INDONESIA SOUTH AFRICA AUSTRALIA & NEW ZEALAND TAIWAN THAI GCC EURO SHIPPING CODE CAB WITH CHASSIS 3 34 40 U VEHICLE MODEL CODE 2525 33 XZ XK N04C-TR/TS/TT, N04C-TP/TW, N04C-TU/TV ENGINE TYPE CODE N04C-TN/TU (N04C-H1) W W04D, W04D-TM, W04D-TN 6 EMISSION CONTROL EURO-1/2 - EURO-1/2 EURO-3 - - EURO-4 3 4 5 ENGINE AND SUSPENSION CODE CODE 0 1 2 RIGID INDEPENDENT 8 ENGINE W04D - W04D-TM/TN N04C-TR/TS/TT - N04C-TP/TW FRONT SUSPENSION RIGID - - RIGID RIGID D US04 N04C-TU N04C-TN 7 RIGI N04C-TU/TV

1 - 2 KK-XZU215C IDENTIFICATION NUMBER Located at the side member of chassis frame. FXZ1 C No CHASSIS ENGINE

Hino 300 Series (XZU/XKU) Truck Chassis Body Mounting Manual

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