0 5 95XF series CONTENTS TECHNICAL DATA DIAGNOSIS COMPONENTS BATTERIES MASTER SWITCHES CONNECTING ACCESSORIES READING DIAGRAMS LOCATION OF COMPONENTS LOCATION OF CONNECTORS ELECTRICAL INSTALLATION MODIFICATIONS TO THE ELECTRICAL INSTALLATION ELECTRICAL SYSTEM: OPTIONS AND SPECIAL APPLICATIONS 0209 1 2 3 4 5 6 7 8 9 10 11 12
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0 5 95XF series Contents TECHNICAL DATA 1 CONTENTS Page Date 1. COMPONENTS 1-1 9811 ........................................................ ...... 1.1 General 1-1 9811 ......................................................... ...... 9811
5 TECHNICAL DATA Contents 95XF series 2 9811 0
0 5 95XF series Components TECHNICAL DATA 1-1 1. COMPONENTS 1.1 GENERAL Bulbs Headlights 75/70 W Parking light 5W Tail light 10 W Rear fog light 21 W Back--up light 21 W Stop light 21 W Direction indicator 21 W Side light 3W Instrument panel lighting 2W Tachograph 2W Cab lighting 21 W Bunk reading lamp 10 W Warning lamps on instrument panel 1.2 W Stepwell lighting 5W Marker light 5W REVOLUTION SENSOR Air gap between tooth and sensor 0.3 - 0.7 mm Max. current and wire cross sectional area (mm 2 ) Wire diameter < 2m 2-4m 4-8m > 8m 1 9 5 4 1.5 22.5 13.5 7.5 6 2.5 37.5 22.5 12.5 10 4 60 36 20 16 6 90 54 30 24 10 150 90 50 40 16 240 144 80 64 25 375 225 125 100 35 525 315 175 140 50 750 450 250 200 70 1050 630 350 280 95 1425 855 475 380 120 1800 1080 600 480 9811
5 TECHNICAL DATA Components 95XF series 1-2 Microrelay Maximum making current between points 3 and 5: Maximum breaking current between points 3 and 4: 10A 5A +1 +3 2 5 4 E500146 3 5 2 4 1 E500147 Minirelay Maximum making current between points 30 and 87: Maximum breaking current between points 30 and 87a: 20A 10A 86 85 87a 87 30 85 86 87 87a 30 E500169 0 9811
5 95XF series Batteries DIAGNOSIS 1-1 1. BATTERIES 1.1 FAULT-FINDING TABLE FAULT: NEW BATTERY GETS QUITE HOT DURING CHARGING Possible cause Remedy Inadequate formation because of bad conservation or long-term (moist) storage Allow battery to cool down Charge properly Check density FAULT: ELECTROLYTE LEVEL TOO LOW Possible cause Remedy Leaking battery box Replace battery Excessive gas production caused by overcharging Check/repair charger FAULT: BATTERY ACID SPILLS FROM THE PLUG HOLES Possible cause Remedy Battery level exceeds capacity Siphon off liquid Overcharging Check charger and repair, if necessary FAULT: DENSITY IS TOO LOW (<1,240) BAD STARTING Possible cause Remedy Power user left on Charge battery Insufficient charge Check/repair charger Short circuit in the charging circuit Check charging circuit FAULT: DENSITY IS TOO HIGH (<1,290) Possible cause Remedy Topped up with acid instead of distilled water Siphon off liquid and top up with distilled water If necessary, repeat after mixing (charging) 1 9711
5 DIAGNOSIS Batteries 95XF series 1-2 FAULT: BAD STARTING BAD STARTING TEST POWER FAILS UNDER LOAD Possible cause Remedy - Discharged battery Charge battery - Worn battery (corroded plates) Replace battery - Defective battery (“dead cell”) Replace battery - Battery too small Install battery with a larger capacity - Sulphated battery (plates are hard) Replace battery FAULT: BURNT-IN BATTERY TERMINALS Possible cause Remedy - Wire clamps not securely fitted or bad contact Have battery terminals repaired, securely fit wire clamps, and replace clamps, if necessary FAULT: EXCESSIVE BUBBLING IN 1 OR 2 CELLS DURING HIGH LOADS (STARTING OR STARTING TEST) Possible cause Remedy - Defective cells Replace battery - Leaking partition Replace battery FAULT: BATTERY DISCHARGES QUICKLY (CANNOT CONTAIN ITS CHARGE) Possible cause Remedy - Insufficient charge Check charge, is charging time (driving time) sufficient? - Short circuit in the charging circuit Check charging circuit - Major self-discharging, e.g. because of contamination Clean battery - Battery sulphated (on inspection, plates prove hard and possibly have white appearance) Replace battery 1 9711
This manual provides comprehensive technical data, diagnostic information, and wiring electrical diagrams for the DAF TRUCK 95XF up to 2007. It covers detailed information on components, wiring repair, batteries, and connections, including the location of components and connectors. Whether you are a professional mechanic or a DIY enthusiast, this manual is an invaluable resource for understanding and troubleshooting the electrical systems of the DAF TRUCK 95XF.