2016 Yamaha WOLVERINE R-SPEC Service & Repair Manual

ServiceManual __ LIT-11616-29-03 —oeng-PSZe .~~ _

eas20002 YXE70WDXG/YXE70WDHG/ YXE70WPXG/YXE70WPHG SERVICEMANUAL ©2015byYamahaMotorCorporation,U.S.A. Firstedition,April2015 Allrightsreserved. Anyreproductionorunauthorizeduse withoutthewrittenpermissionof YamahaMotorCorporation,U.S.A. isexpresslyprohibited. PrintedinU.S.A. LIT-11616-29-03

BS20009, IMPORTANT ThismanualwasproducedbytheYamahaMotorCompany,Ltd.primarilyforusebyYamahadealers andtheirqualifiedmechanics.Itisnotpossibletoincludealltheknowledgeofamechanicinonemanual.Therefore,anyonewhousesthisbooktoperformmaintenanceandrepairsonYamahavehicles shouldhaveabasicunderstandingofmechanicsandthetechniquestorepairthesetypesofvehicles. Repairandmaintenanceworkattemptedbyanyonewithoutthisknowledgeislikelytorenderthevehicleunsafeandunfitforuse. Thismodelhasbeendesignedandmanufacturedtoperformwithincertainspecificationsinregardto performanceandemissions.Properservicewiththecorrecttoolsisnecessarytoensurethatthevehiclewilloperateasdesigned.Ifthereisanyquestionaboutaserviceprocedure,itisimperativethatyou contactaYamahadealerforanyserviceinformationchangesthatapplytothismodel.Thispolicyis intendedtoprovidethecustomerwiththemostsatisfactionfromhisvehicleandtoconformtofederal environmentalqualityobjectives. YamahaMotorCompany,Ltd.iscontinuallystrivingtoimproveallofitsmodels.Modificationsandsig- nificantchangesinspecificationsorprocedureswillbeforwardedtoallauthorizedYamahadealersand willappearinfutureeditionsofthismanualwhereapplicable. TIP *ThisServiceManualcontainsinformationregardingperiodicmaintenancetotheemissioncontrolsystem.Pleasereadthismaterialcarefully. *Designsandspecificationsaresubjecttochangewithoutnotice. 8820001 IMPORTANTMANUALINFORMATION Particularlyimportantinformationisdistinguishedinthismanualbythefollowingnotations. Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinju- aNryhazards.Obeyallsafetymessagesthatfollowthissymboltoavoidpossible injuryordeath. AWARNINGindicatesahazardoussituationwhich,ifnotavoided,couldresult AWARNINGindeathorseriousinjury. ANOTICEindicatesspecialprecautionsthatmustbetakentoavoiddamageto NOTICEthevehicleorotherproperty. TIPATIPprovideskeyinformationtomakeprocedureseasierorclearer.

HOWTOUSETHISMANUAL Thismanualisintendedasahandy,easy-to-readreferencebookforthemechanic.Comprehensive explanationsofallinstallation,removal,disassembly,assembly,repairandcheckproceduresarelaid outwiththeindividualstepsinsequentialorder. *Themanualisdividedintochaptersandeachchapterisdividedintosections.Thecurrentsectiontitle “4”igshownatthetopofeachpage. Sub-sectiontitles“2”appearinsmallerprintthanthesectiontitle. *Tohelpidentifypartsandclarifyproceduresteps,thereareexplodeddiagrams“3”atthestartofeach removalanddisassemblysection. *Numbers“4”aregivenintheorderofthejobsintheexplodeddiagram.Anumberindicatesadisassemblystep. *Symbols“5”indicatepartstobelubricatedorreplaced. Referto“SYMBOLS”. *Ajobinstructionchart“6”accompaniestheexplodeddiagram,providingtheorderofjobs,namesof parts,notesinjobs,etc.Thisstepexplainsremovalanddisassemblyprocedureonly.Forinstallation andassemblyprocedure,reversethesteps. «Jobs“7”requiringmoreinformation(suchasspecialtoolsandtechnicaldata)aredescribedsequen- tially. 1 { curecuuteH @iurcray =isee |0 3=hyee festoonedINSTALLINGTHECLUTCH<—2 Chencarerassonty acneassy Sa)Cnsencertesatya Ya]Sohirtsmeatatneo —— Teeuchcrisamyntos ‘Cutchhousingwasabibot My“Toten(0mgt72ON

Bs20005 SYMBOLS Thefollowingsymbolsareusedinthismanualforeasierunderstanding. TIP Thefollowingsymbolsarenotrelevanttoeveryvehicle. SYMBOL DEFINITION SYMBOL DEFINITION Serviceablewithenginemounted Gearoil FillingfluidMolybdenumdisulfideoil LubricantBrakefluid SpecialtoolWheelbearinggrease Tighteningtorque Lithium-soap-basedgrease Wearlimit,clearance Molybdenumdisulfidegrease Enginespeed Siliconegrease Electricaldata Applylockingagent(LOCTITE®). p— (BO) |S] i ec][Ss 3] [¥ Engineoil Replacethepartwithanewone.

~TABLEOFCONTENTS GENERALINFORMATION SPECIFICATIONS PERIODICCHECKSAND ADJUSTMENTS CHASSIS ENGINE COOLINGSYSTEM FUELSYSTEM DRIVETRAIN ELECTRICALSYSTEM TROUBLESHOOTING lelel~folal=le[s| =

IDENTIFICATION VEHICLEIDENTIFICATIONNUMBER. MODELLABELivsicsssisarsossses FEATURES.. OUTLINETHEEPS(ELECTRICPOWERSTEERING)SYSTEM (forEPSmodel) INSTRUMENTFUNCTIONS IMPORTANTINFORMATION.... PREPARATIONFORREMO) REPLACEMENTPARTS..........c:eeeee GASKETS,OILSEALSANDO-RINGS. LOCKWASHERS/PLATESANDCOTTERPINS BEARINGSANDOILSEALS CIRCLIPS.......... RUBBERPARTS. ooovvuNy BASICSERVICEINFORMATION QUICKFASTENERS ELECTRICALSYST! SPECIALTOOLSsicssczvsscasescssscusesarssetnsstaseansneraseriiereestivacsiosswsssiosrsvasiecsessasiees1-14

IDENTIFICATION eBss0003 VEHICLEIDENTIFICATIONNUMBER Thevehicleidentificationnumber“1”isstamped intotheframe. =F MODELLABEL Themodellabel“1”isaffixedtotheframeunder thedriverseat.Thisinformationwillbeneeded toorderspareparts. 1-1 IDENTIFICATION

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2016 Yamaha WOLVERINE R-SPEC Service & Repair Manual

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