2012-2014 Polaris Ranger EV LSV OEM Service & Repair Manual

GENERAL / BATTERY 1.1 CHAPTER 1 GENERAL / BATTERY 1 © Copyright 2012 Polaris Sales Inc. 9923943 - 2012-2013 POLARIS EV - LSV Service Manual REGARDING THE RANGER EV / POLARIS EV-LSV . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 OPERATING THE RANGER EV / POLARIS EV-LSV . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 WORKING ON THE RANGER EV / POLARIS EV-LSV . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 TOWING THE RANGER EV / POLARIS EV-LSV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 VEHICLE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 VEHICLE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6 SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6 GENERAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7 2012-2013 RANGER EV / POLARIS EV-LSV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7 2012 RANGER EV / POLARIS EV-LSV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8 2013 RANGER EV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 FEATURES AND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 KEY SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 PARKING BRAKE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 DRIVE MODE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11 BATTERY DISCHARGE INDICATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11 CHARGE STATUS INDICATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12 BATTERY CHARGING CORD / BATTERY CHARGER. . . . . . . . . . . . . . . . . . . . . . . . . 1.12 HEADLIGHT SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12 HOUR METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12 12 VOLT AUXILIARY POWER OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12 AUXILIARY 12 VOLT TERMINAL BOARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.13 DIRECTION SELECTOR SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.13 ALL WHEEL DRIVE (AWD) SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.13 INDICATOR LIGHT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 TURN SIGNAL / HAZARD / HORN SWITCH (LSV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.16 WINDSHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.16 TROUBLESHOOTING - VEHICLE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.16 INDEX TO BATTERY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.16 BATTERY SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.17 BATTERY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19 BATTERY ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19 MAIN POWER CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19 BATTERY TERMINAL FASTENER TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.20 BATTERY CONTACTOR FASTENER TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.20 BATTERY CLEANING (EXTERNAL SURFACES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.20 BATTERY TERMINAL CLEANING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.21 BATTERY CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.21 BATTERY WATER LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.23 BATTERY TESTING - OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.23 BATTERY DISCHARGE AND TESTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . 1.25 BATTERY SPECIFIC GRAVITY TEST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.28 BATTERY REMOVAL AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.28 BATTERY TERMINAL ORIENTATION AND CABLE ROUTING . . . . . . . . . . . . . . . . . . 1.30 BATTERY CABLE REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.31 BATTERY CABLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.32 BATTERY STORAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.33 ACCESSORY INSTALLATION PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.33 BATTERY CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.34 REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.36

1.2 GENERAL / BATTERY © Copyright 2012 Polaris Sales Inc. 9923943 - 2012-2013 POLARIS EV - LSV Service Manual SPECIAL INFORMATION REGARDING THE RANGER EV / POLARIS EV-LSV Operating The RANGER EV / POLARIS EV- LSV If you are not familiar with the controls, features, or safe operation of RANGER EV / POLARIS EV-LSV vehicles, read the Owner’s Manual thoroughly before you operate the vehicle. If you are an experienced RANGER EV / POLARIS EV- LSV technician and have read and become familiar with safe vehicle operation, a basic description of the switches and controls unique to the RANGER EV / POLARIS EV- LSV is included in this manual (See “FEATURES AND CONTROLS” on page 1.10). Working On The RANGER EV / POLARIS EV- LSV Improper contact between battery terminals can result in electrical shorts. Electrical shorts can result in burns. The RANGER EV / POLARIS EV-LSV is equipped with eight 12-volt lead/acid batteries arranged in two banks of four batteries each. Each bank of batteries delivers 48 volts to a high efficiency AC induction motor via the motor controller unit and a key switch-controlled main contactor. Batteries, controller, and contactor are located under the seat. Here are a few key differences to remember when working on the RANGER EV / POLARIS EV-LSV. 48 VOLT FUSES AND RELAYS Be aware that some of the fuses and relays on the RANGER EV / POLARIS EV-LSV are 48 volt; they may look similar to their 12 volt counterparts, but they are not the same and must not be substituted with other types. The fuse voltage and current rating is clearly marked on the fuse box label. Refer to Chapter 8 of this manual (Electrical) for more information and diagnostics for electrical system components. Battery information is in this chapter (Chapter 1). GENERAL SAFETY REMINDERS Wear the proper protective gear. Shield your eyes when working on the RANGER EV / POLARIS EV-LSV. Working on or around lead-acid batteries can be dangerous if you do not take precautions and follow proper handling, charging, and service procedures while you work. Read the entire BATTERY SAFETY section of this manual. Remove all jewelry or metal objects that could come in contact with battery terminals as you work in or around the battery compartment; including (but not limited to): • Rings, chains, wrist watches, bracelets, etc. If battery access is not required for the task at hand, keep storage trays and the seat in place to reduce the chance of a dropped tool or other conductive object making contact with the battery cables or terminals. THE MAIN POWER CONNECTOR / BATTERY CHARGER Some service procedures require special precautionary steps to reduce the chance of electrical shorts and avoid damage to expensive components. Always read and understand the entire procedure and be sure you have the proper tools and equipment before you begin. DO NOT disconnect or work on any electrical component without first disconnecting the Main Power Connector (page 1.19). DO NOT work on the vehicle with the battery charger connected. RANGER EV / POLARIS EV-LSV “FLOATING” CHASSIS The RANGER EV / POLARIS EV-LSV frame and other chassis components ARE NOT used as a conductor (ground path) for electrical components and therefore not at ground potential. NEVER connect accessories or other wiring to the frame or chassis. See “Accessory Installation Precautions” on page 1.33. NEVER work on the vehicle with the battery charger connected. TIRE PRESSURE Tire pressure for all tires is 20 psi (138 kPa) due to the tire design used on the RANGER EV / POLARIS EV-LSV. WARNING Use insulated tools or insulate any tools used within the battery area to prevent sparks or battery explosion caused by shorting the battery terminals or wiring. Remove the batteries or cover the exposed terminals with an insulating material.

1.3 GENERAL / BATTERY 1 © Copyright 2012 Polaris Sales Inc. 9923943 - 2012-2013 POLARIS EV - LSV Service Manual Towing The RANGER EV / POLARIS EV-LSV 1. Place direction selector in NEUTRAL 2. Turn key switch OFF. NOTICE When towing the vehicle, the key MUST be in the OFF position or severe motor damage will occur.

1.4 GENERAL / BATTERY © Copyright 2012 Polaris Sales Inc. 9923943 - 2012-2013 POLARIS EV - LSV Service Manual VEHICLE IDENTIFICATION Model Number Designation Example: R13RC08GA Vehicle Identification Number (VIN) Designation Example: 52CRC08G0C3000000 GROUP MODEL YEAR CHASSIS DRIVELINE ENGINE CATEGORY OPTION REGION 1st digit 2/3rd digit 4th digit* 5th digit* 6th digit* 7th digit* 8th digit* 9th digit** 10th digit A = ATV R = RANGER 11 12 13 C = Sportsman 6x6 D = Sportsman Tour E = Trail Boss F = Sportsman Youth G = Sport H = RANGER 6x6 J = RZR XP K = Sport Youth M = Sportsman N = Trail Blazer P = Phoenix R = RANGER Midsize S = RZR T = Sportsman X2 U = RANGER Fullsize V = RZR W = Multi-pass RGR X = Multi-pass RZR Z = Sportsman XP A = 2x4 Chain B = 2x4 Shaft C = 4x4 AC Drive E = 4x4 Shaft / IRS G = 4x4 Chain rear / shaft front H = 4x4 Shaft / IRS J = 2x4 Swing arm Manual N = 4x4 Shaft ADC P = 2x4 / IRS Manual R = 6x6 Shaft / IRS T = 4x4 Shaft / Trailing Arm X = 4x4 Shaft EBS Displacement in cc divided by 10 and rounded to two digits (i.e. 50 = 498cc) - - - - - - - - - - - - For electric vehicles 08 = 48 Volt 12 = 72 Volt A = ORV D = Diesel E = EU On-road F = INT’L G = EV L = LSV M = Military S = Scandinavian V = EU On-road C = Calif. - - OR - - 5 = 550 6 = 570 7 = 760 8 = 850 9 = 875 E = EPS D = Diesel F = D + E * = digits that would transfer to 17 digit VIN and are used in digits 4-8 respectively ** = 9th digit will be used on color/featured versions of models (not including the base) First 3 digits and 9th digit are used in model number only. They are not used with the 17 digit VIN. World Mfg. ID Vehicle Descriptors Vehicle Identifiers Chassis Driveline Engine Size Engine Modifier Category Check Digit Model Year * Mfg. Location Individual Serial No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 5 2 C R C 0 8 G 0 C 3 0 0 0 0 0 0 * Model Year: A = 2010; B = 2011; C = 2012; D = 2013

1.5 GENERAL / BATTERY 1 © Copyright 2012 Polaris Sales Inc. 9923943 - 2012-2013 POLARIS EV - LSV Service Manual Vehicle and Motor Serial Number Locations Whenever corresponding about a Polaris utility vehicle, be sure to refer to the vehicle identification number (VIN) and the motor model and serial number. The VIN can be found stamped on the lower frame rail on the front LH side of the vehicle and on the dash in front of the steering wheel (see Figure 1-1). The drive motor model and serial number can be found on a label (A) applied to the motor (see Figure 1-2). Figure 1-1 VIN Figure 1-2 A

1.6 GENERAL / BATTERY © Copyright 2012 Polaris Sales Inc. 9923943 - 2012-2013 POLARIS EV - LSV Service Manual VEHICLE INFORMATION Publication Numbers NOTE: When ordering service parts be sure to use the correct parts manual. NOTE: Polaris factory publications can be found at www.polarisindustries.com or purchased from www.purepolaris.com. Replacement Keys Replacement keys can be made from the original key. To identify which series the key is, take the first two digits on the original key and refer to the chart to the right for the proper part number. SPECIAL TOOLS Special tools may be required while servicing this vehicle. Some of the tools listed or depicted are mandatory, while other tools maybe substituted with a similar tool, if available. Polaris recommends the use of Polaris Special Tools when servicing any Polaris product. Dealers may order special tools through Polaris’ official tool supplier, SPX Corporation, by phone at 1-800-328-6657 or on-line at http://polaris.spx.com/ . A link to SPX is also provided under the Service & Warranty tab at www.polarisdealers.com. Model Model No. Owner’s Manual PN Parts Manual PN 2012 POLARIS EV-LSV R12RC08GA R12RC08GH R12RC08FA R12RC08FH R12RC08LG (LSV) 9923504 9923504 9923588 9923588 9923507 9923505 9923505 9923589 9923589 9923508 2013 POLARIS RANGER EV R13RC08GA R13RC08GH R13RC08FA R13RC08FH 9923941 9923941 9923941 9923941 9923944 9923944 9923942 9923942 Series# Part Number 20 4010278 21 4010278 22 4010321 23 4010321 27 4010321 28 4010321 31 4110141 32 4110148 67 4010278 68 4010278 WARNING Use insulated tools or insulate any tools used within the battery area to prevent sparks or battery explosion caused by shorting the battery terminals or wiring. Remove the batteries or cover the exposed terminals with an insulating material. Key Series Number Part Numbers Key Cover - 5533534 EV Key Blank - 4013330 LSV Key Blank - 4013343

1.7 GENERAL / BATTERY 1 © Copyright 2012 Polaris Sales Inc. 9923943 - 2012-2013 POLARIS EV - LSV Service Manual GENERAL SPECIFICATIONS MODEL: 2012-2013 RANGER EV / POLARIS EV-LSV MODEL NUMBERS: 2012: R12RC08GA / R12RC08GH / R12RC08FA / R12RC08FH / R12RC08LG 2013: R13RC08GA / R13RC08GH / R13RC08FA / R13RC08FH Cold Weather Operation Cold weather operation requires special vigilance in regard to battery state of charge. Discharged batteries freeze at a higher temperature than fully charged batteries (see table for freeze points). Also keep in mind the following: • Battery (vehicle) range decreases as the ambient temperature decreases. • Maximum range will be attained at an ambient temperature of 80°F (26.6°C) or higher. This is the case for all lead-acid battery products. Cold ambient temperatures can negatively affect the range by up to 30%. Category Dimension / Capacity Length 108 in. / 274.3 cm Width 56.5 in. / 143.5 cm Height 73 in. / 185.4 cm Wheel Base 72 in. / 182.9 cm Ground Clearance 10 in. / 25.4 cm Turning Radius 150 in. / 381 cm Dry Weight 1750 lbs. / 793.8 kg Gross Vehicle Weight 2750 lbs. / 1247 kg Cargo System Lock & Ride® Cargo Box Dimensions (Inside dimensions inches / centimeters) Length: 32.0 / 81.3 Width: 45.5 / 115.6 Height: 11.0 / 27.9 Cargo Box Capacity 500 lbs. / 226.8 kg Vehicle Payload 1000 lbs. / 454 kg (Includes weight of operator, passenger, cargo and accessories) Towing With The RANGER EV / POLARIS EV-LSV Hitch Towed Load Weight (Level ground) 1250 lbs. / 567 kg Hitch Towed Load Weight (15 degree grade) 850 lbs. / 386 kg Hitch Vertical Weight Capacity 150 lbs. / 68 kg Maximum Towing Speed 10 mph. / 16 kph BATTERY FREEZE POINTS Percent Charged 100% 50% 0% Freeze Point (Approximate) -60° F 0° F +25° F (-51° C) (-18° C) (-4° C)

1.8 GENERAL / BATTERY © Copyright 2012 Polaris Sales Inc. 9923943 - 2012-2013 POLARIS EV - LSV Service Manual MODEL: 2012 RANGER EV / POLARIS EV- LSV MODEL NUMBERS: R12RC08GA / R12RC08GH / R12RC08FA / R12RC08FH / R12RC08LG Drive Motor & Electrical Motor Configuration Single 48 Volt High Efficiency AC Induction Motor Motor Peak 30 HP (22.4 kW) Modes 3 Modes: High for performance Low for pulling / towing Max for maximum distance Controller 650 Amp Sevcon Gen 4 controller with multi-mode driving and regenerative braking Battery Pack 11.7 kW battery pack at 48Vdc with (8) 12 volt, US12VXC batteries in series-parallel configuration. Maximum Speed 25 MPH (40 km/h) Throttle Redundant, non-contact, inductive-sensing pedal On-board Charger Delta Q 120 volt AC input; 48 volt DC output Charge Time 8 Hours (dependant on depth of discharge) Electrical Charge Indicator Digital - Indicates Battery State-of-Charge Hour Meter Digital - Indicates Cumulative Hours Of Vehicle Movement Indicator Lights Directional selection, Park Brake, Motor or Controller Malfunction Auxiliary Power 12 volt Accessory Outlet Lights: Main Headlights Dual 50 Watt Tail Light / Brake Light Sealed LED Turn Signals / Hazard Sealed LED Horn Single Chassis Floating - no ground connection. NOTE: When the vehicle batteries are being charged the chassis is at ground potential. Do not work on the vehicle when the battery charger is connected to an electrical outlet. Drive Train Final Drive Direct drive motor-to-transaxle with low noise gears Shift Type N/A Drive System On-Demand True AWD/2WD/ Versa Trac Turf Mode Drive Ratio - Front 3.81:1 Drive Ratio - Rear 20.56:1 Front Gearcase Front Gearcase Lubricant Requirement Demand Drive Plus 6.1 oz. (180 ml) Front Gearcase Fill Plug Torque 8-10 ft-lbs (11-13.6 Nm) Front Gearcase Drain Plug Torque 11 ft-lbs (15.0 Nm) Rear Gearcase Rear Gearcase (Transaxle) Lubricant ATV Angle Drive Fluid 20.3 oz. (600 ml) Rear Gearcase (Transaxle) Fill Plug & Drain Plug Torque 14 ft-lbs (19.4 Nm) Steering / Suspension Toe Out 1/8 - 1/4 in. (3.2 - 6.35 mm) Front Suspension MacPherson Strut / A-arm Front Travel 8 in. (20.3 cm) Rear Suspension Dual A-Arm Independent (IRS) Rear Travel 9 in. (22.9 cm) Shock Preload Adjustment Cam Adjustment (Rear) Wheels / Brakes Front Wheel Size / Type 12 x 6 / Steel Rear Wheel Size / Type 12 x 6 / Steel Front Tire 25 x 9-12 Carlisle All-Trail ll Rear Tire 25 x 9-12 Carlisle All-Trail ll Tire Air Pressure (Front and Rear) 20 psi (138 kPa) Brake System 4 Wheel Hydraulic Disc With Dual Bore Front Calipers Brake Fluid DOT 4 Parking Brake Dash Mounted Lever- Activated Mechanical

1.9 GENERAL / BATTERY 1 © Copyright 2012 Polaris Sales Inc. 9923943 - 2012-2013 POLARIS EV - LSV Service Manual MODEL: 2013 RANGER EV MODEL NUMBERS: R13RC08GA / R13RC08GH / R13RC08FA / R13RC08FH Drive Motor & Electrical Motor Configuration Single 48 Volt High Efficiency AC Induction Motor Motor Peak 30 HP (22.4 kW) Modes 3 Modes: High for performance Low for pulling / towing Max for maximum distance Controller 650 Amp Sevcon Gen 4 controller with multi-mode driving and regenerative braking Battery Pack 11.7 kW battery pack at 48Vdc with (8) 12 volt, US12VXC batteries in series-parallel configuration. Maximum Speed 25 MPH (40 km/h) Throttle Redundant, non-contact, inductive-sensing pedal On-board Charger Delta Q 120 volt AC input; 48 volt DC output Charge Time 8 Hours (dependant on depth of discharge) Electrical Charge Indicator Digital - Indicates Battery State-of-Charge Hour Meter Digital - Indicates Cumulative Hours Of Vehicle Movement Indicator Lights Directional selection, Park Brake, Motor or Controller Malfunction Auxiliary Power 12 volt Accessory Outlet Lights: Main Headlights Dual 50 Watt Tail Light / Brake Light Sealed LED Chassis Floating - no ground connection. NOTE: When the vehicle batteries are being charged the chassis is at ground potential. Do not work on the vehicle when the battery charger is connected to an electrical outlet. Drive Train Final Drive Direct drive motor-to-transaxle with low noise gears Shift Type N/A Drive System On-Demand True AWD/2WD/ Versa Trac Turf Mode Drive Ratio - Front 3.81:1 Drive Ratio - Rear 20.56:1 Front Gearcase Front Gearcase Lubricant Requirement Demand Drive Plus 6.1 oz. (180 ml) Front Gearcase Fill Plug Torque 8-10 ft-lbs (11-13.6 Nm) Front Gearcase Drain Plug Torque 11 ft-lbs (15.0 Nm) Rear Gearcase Rear Gearcase (Transaxle) Lubricant ATV Angle Drive Fluid 20.3 oz. (600 ml) Rear Gearcase (Transaxle) Fill Plug & Drain Plug Torque 14 ft-lbs (19.4 Nm) Steering / Suspension Toe Out 1/8 - 1/4 in. (3.2 - 6.35 mm) Front Suspension MacPherson Strut / A-arm Front Travel 8 in. (20.3 cm) Rear Suspension Dual A-Arm Independent (IRS) Rear Travel 9 in. (22.9 cm) Shock Preload Adjustment Cam Adjustment (Rear) Wheels / Brakes Front Wheel Size / Type 12 x 6 / Steel Rear Wheel Size / Type 12 x 6 / Steel Front Tire 25 x 9-12 Carlisle All-Trail ll Rear Tire 25 x 9-12 Carlisle All-Trail ll Tire Air Pressure (Front and Rear) 20 psi (138 kPa) Brake System 4 Wheel Hydraulic Disc With Dual Bore Front Calipers Brake Fluid DOT 4 Parking Brake Dash Mounted Lever- Activated Mechanical

1.10 GENERAL / BATTERY © Copyright 2012 Polaris Sales Inc. 9923943 - 2012-2013 POLARIS EV - LSV Service Manual FEATURES AND CONTROLS Console Console switches and controls are described on the following pages. Key Switch Move the Direction Selector Switch to NEUTRAL then turn the key to the ON position to activate electrical circuits. NOTE: The accelerator will not start the drive motor if the Direction Selector Switch is in the Forward or Reverse position when the key is turned ON. Switch to NEUTRAL, then choose Forward or Reverse. The key can be removed from the switch when it is in the OFF position. Turn key OFF when vehicle is not in use. Parking Brake To help prevent the vehicle from rolling, set the park brake when parking the vehicle. When the park brake is set and the park brake indicator is illuminated, motor speed is limited. If the accelerator is applied, this limiting feature prevents operation, which protects the park brake pads from excessive wear. This feature will not operate properly if the park brake connector or switch (under the hood) malfunctions or becomes disconnected, or if the switch has moved. Check to be sure the switch is properly connected or test and repair as required. See Chapter 7 (Brakes) or Chapter 8 (Electrical) for diagnostic procedure. Always apply the service brakes before engaging or releasing the park brake. Be sure the lever is completely forward when releasing the park brake. 1. CHARGE CORD PLUG 2. PARK BRAKE LEVER 3. HEADLIGHT SWITCH 4. DRIVE MODE SWITCH 5. BATTERY DISCHARGE INDICATOR 6. HOUR METER 7. CHARGE STATUS INDICATOR 8. 12 VOLT AUXILIARY OUTLET 9. AWD SWITCH 10. DRIVE DIRECTION SELECTOR 11. INDICATOR LIGHTS 1 2 3 4 5 6 7 8 10 11 9

2012-2014 Polaris Ranger EV LSV OEM Service & Repair Manual

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