1 GENERAL INFORMATION 2 MAINTENANCE 3 ENGINE - General 4 FUEL SYSTEM - General 5 BODY / STEERING / SUSPENSION

GENERAL INFORMATION 1.1 CHAPTER 1 GENERAL INFORMATION 1 9923516 - © 2011 Polaris Industries Inc. MODEL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 MODEL IDENTIFICATION DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 ENGINE DESIGNATION NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 VIN IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 VEHICLE AND ENGINE SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . 1.2 PUBLICATIONS AND REPLACEMENT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 PUBLICATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 REPLACEMENT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 MODEL: 2011 - 2012 RANGER DIESEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6 MODEL: 2012 RANGER DIESEL CREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6 GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8 VEHICLE CONTROLS / GAUGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8 FUEL INFORMATION, USAGE AND RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 FUEL INFORMATION / RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 COLD WEATHER OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 BLOCK HEATER USAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 MISC. SPECIFICATIONS AND CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11 CONVERSION TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11 STANDARD BOLT TORQUE SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12 METRIC BOLT TORQUE SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12 SAE TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.13 METRIC TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.13 DECIMAL EQUIVALENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.13 GLOSSARY OF TERMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.14

1.2 GENERAL INFORMATION 9923516 - © 2011 Polaris Industries Inc. MODEL INFORMATION Model Identification Diesel The machine model number must be used with any correspondence regarding warranty or service. Engine Designation Number 3TNM72 - APL ....................................................................................... 3-Cylinder, Liquid Cooled, Diesel, Electric Start VIN Identification Vehicle and Engine Serial Number Locations Whenever corresponding about a Polaris RANGER utility vehicle, be sure to refer to the vehicle identification number (VIN) and the engine model number and serial number. The VIN can be found stamped on the lower frame rail on the front LH side of the vehicle (see Figure 1-1). The engine model and serial number can be found on a decal applied to the engine cylinder head and stamped on the side of the engine block.(see Figure 1-2). } Machine Model Number Identification } } Model Year Designation Basic Chassis Designation Engine Designation Emissions & Model Option R 1 2 T H 9 0 D G } Type (RANGER) 4 X A T H 9 0 A * C P 0 0 0 0 0 0 } 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 World Mfg. ID Engine Vehicle Description Vehicle Identifier Check Digit Model Year Body Style Plant No. Individual Serial No. * This could be either a number or a letter Powertrain Emissions Figure 1-1 Engine Serial Number Figure 1-2 VIN Number

1.3 GENERAL INFORMATION 1 9923516 - © 2011 Polaris Industries Inc. PUBLICATIONS AND REPLACEMENT KEYS Publication Numbers NOTE: When ordering service parts be sure to use the correct parts manual. NOTE: Polaris factory publications can be found at www.polarisindustries.com or purchased from www.purepolaris.com. Replacement Keys Replacement keys can be made from the original key. To identify which series the key is, take the first two digits on the original key and refer to the chart to the right for the proper part number. SPECIAL TOOLS Special tools may be required while servicing this vehicle. Some of the tools listed or depicted are mandatory, while other tools maybe substituted with a similar tool, if available. Polaris recommends the use of Polaris Special Tools when servicing any Polaris product. Dealers may order special tools through Polaris’ official tool supplier, SPX Corporation, by phone at 1-800-328-6657 or on-line at http://polaris.spx.com/ . Model Model No. Owner’s Manual PN Parts Manual PN 2011 RANGER DIESEL R11TH90DG 9923138 9923139 2012 RANGER DIESEL R12TH90DG 9923514 9923517 2012 RANGER DIESEL CREW R12WH90DG 9923514 9923528 Series# Part Number 20 4010278 21 4010278 22 4010321 23 4010321 27 4010321 28 4010321 31 4110141 32 4110148 67 4010278 68 4010278 Key Series Number KEY COVER P/N 5533534

1.4 GENERAL INFORMATION 9923516 - © 2011 Polaris Industries Inc. GENERAL SPECIFICATIONS MODEL: 2011 - 2012 RANGER DIESEL MODEL NUMBER: R11TH90DG (2011) R12TH90DG (2012) ENGINE MODEL: 3TNM72-APL Category Dimension / Capacity Length 114 in. / 289.6 cm Width (cargo box) 60 in. / 152.4 cm Width (tires) 58 in. / 147.3 cm Height 76 in. / 193 cm Wheel Base 76 in. / 193 cm Ground Clearance 12 in. / 30.5 cm Turning Radius 158 in. / 401.3 cm Dry Weight 1435 lbs. / 690 kg Cargo Box Capacity 1000 lbs. / 454 kg Cargo Box Dimensions (inside dimensions) 36.5 x 54 x 11.5 in. (93 x 137 x 29 cm) Vehicle Payload 1500 lbs. / 680 kg (Includes weight of operator, passenger, cargo and accessories. Hitch Towing Capacity 2000 lbs. / 907 kg Hitch Tongue Capacity 150 lbs. / 68 kg

1.5 GENERAL INFORMATION 1 9923516 - © 2011 Polaris Industries Inc. MODEL: 2011 - 2012 RANGER DIESEL Engine Platform Yanmar 3-Cylinder, Liquid Cooled, Diesel Engine Model Number 3TNM72-APL Engine Displacement 904 cc Number of Cylinders 3 Bore & Stroke (mm) 72 x 74 mm Compression Ratio 23.5 : 1 Compression Pressure 470 ± 15 psi Engine Idle Speed 1075 ± 50 RPM Lubrication Pressurized Wet Sump Oil Requirements Polaris DIESEL Oil Oil Capacity 1.8 qts. (1.7 L) Coolant Capacity 6.2 qts. (5.9 L) Overheat Warning Instrument Cluster Indicator Exhaust System Canister Style Starting Aid Glow Plugs / Opt. Block Heater Fuel System Fuel Injection Unit (non-serviceable) Yanmar MC Fuel Injection Pump Fuel Transfer System Electric Fuel Pump (in-line) Fuel Pump Pressure 1-5 psi Fuel Capacity 9 gal. (34 L) Fuel Requirement Low Sulfur or Ultra Low Sulfur Electrical Alternator Max Output 55A, 742 Watts, @ 3000 RPM Main Headlights 50 Watt / Halogen x 2 Tail Lights 0.3 Watts / L.E.D. x 2 Brake Lights 3.1 Watts / L.E.D. x 2 Starting System Electric Start Glow Plugs Yanmar Quick Type Battery Low-Maintenance / Sealed Instrumentation Multifunction Speedometer DC Outlets (2) - Front Relays Chassis/ Glow Plug / Fan / Fuel Pump / Differential/ Brake Light Circuit Breaker Fan Motor: 15 Amp Fuses Main: 20 Amp Accessory: 20 Amp Lights: 15 amp Fuel Pump: 30 Amp Glow Plugs: 30 Amp Fuel Pump: 30 Amp Auxiliary Lights: 20 Amp Drivetrain Transmission Type Polaris Automatic PVT Shift Type In Line Shift - H / L / N / R Front Gearcase Lubricant Requirements Demand Drive Plus 6.75 oz. (200 ml) Rear Gearcase Lubricant Requirements ATV Angle Drive Fluid 22 oz. (650 ml) Transmission Lubricant Requirements Polaris AGL plus 32 oz. (946 ml) Drive Belt 3211135 Steering / Suspension Toe Out 1/8 - 1/4 in. (3.2 - 6.35 mm) Front Suspension Dual A-arm Front Travel 9.6 in. (24.4 cm) Rear Suspension Independent (IRS) Rear Travel 9 in. (22.9 cm) Shock Preload Adjustment Cam Adjustment Wheels / Brakes Front Wheel Size / Type 12 x 6 / Steel Rear Wheel Size / Type 12 x 8 / Steel Front Tire Make / Model / Size AT489 / 25 x 10 R12 Rear Tire Make / Model / Size AT489 / 25 x 11 R12 Tire Air Pressure 8-12 psi Brake System Type 4 Wheel Hydraulic Disc Brake Fluid DOT 4 Parking Brake Hand Actuated (in dash)

1.6 GENERAL INFORMATION 9923516 - © 2011 Polaris Industries Inc. GENERAL SPECIFICATIONS MODEL: 2012 RANGER DIESEL CREW MODEL NUMBER: R12WH90DG (2012) ENGINE MODEL: 3TNM72-APL Category Dimension / Capacity Length 145 in. / 386 cm Width (cargo box) 60 in. / 149.8 cm Width (tires) 58 in. / 147.3 cm Height 76 in. / 193 cm Wheel Base 108 in. / 274 cm Ground Clearance 11.5 in / 29 cm Turning Radius 255 in. / 648 cm Dry Weight 1685 lbs. / 764.3 kg Cargo Box Capacity CREW 1000 lbs. / 454 kg Cargo Box Dimensions (inside dimensions) 36.5 x 54 x 11.5 in. (93 x 137 x 29 cm) Vehicle Payload 1750 lbs. / 794 kg (Includes weight of operator, passenger, cargo and accessories. Hitch Towing Capacity 2000 lbs. / 907 kg Hitch Tongue Capacity 150 lbs. / 68 kg

1.7 GENERAL INFORMATION 1 9923516 - © 2011 Polaris Industries Inc. MODEL: 2012 RANGER DIESEL CREW Engine Platform Yanmar 3-Cylinder, Liquid Cooled, Diesel Engine Model Number 3TNM72-APL Engine Displacement 904 cc Number of Cylinders 3 Bore & Stroke (mm) 72 x 74 mm Compression Ratio 23.5:1 Compression Pressure 470 ± 15 psi Engine Idle Speed 1075 ± 50 RPM Lubrication Pressurized Wet Sump Oil Requirements Polaris DIESEL Oil Oil Capacity 1.8 qts. (1.7 L) Coolant Capacity 6.64 Qts (6.28 L) Overheat Warning Instrument Cluster Indicator Exhaust System Canister Style Starting Aid Glow Plugs / Opt. Block Heater Fuel System Fuel Injection Unit (non-serviceable) Yanmar MC Fuel Injection Pump Fuel Transfer System Electric Fuel Pump (in-line) Fuel Pump Pressure 1-5 psi Fuel Capacity 9 gal. (34 L) Fuel Requirement Low Sulfur or Ultra Low Sulfur Electrical Alternator Max Output 55A, 742 Watts, @ 3000 RPM Main Headlights 50 Watt / Halogen x 2 Tail Lights 0.3 Watts / L.E.D. x 2 Brake Lights 3.1 Watts / L.E.D. x 2 Starting System Electric Start Glow Plugs Yanmar Quick Type Battery Low-Maintenance / Sealed Instrumentation Multifunction Speedometer DC Outlets 2 front / 1 rear Relays Chassis/ Glow Plug / Fan / Fuel Pump / Differential/ Brake Light Circuit Breaker Fan Motor: 15 Amp Fuses Main: 20 Amp Accessory: 20 Amp Lights: 15 amp Fuel Pump: 30 Amp Glow Plugs: 30 Amp Fuel Pump: 30 Amp Auxiliary Lights: 20 Amp Drivetrain Transmission Type Polaris Automatic PVT Shift Type In Line Shift - H / L / N / R Front Gearcase Lubricant Requirements Demand Drive Plus 6.75 oz. (200 ml) Rear Gearcase Lubricant Requirements ATV Angle Drive Fluid 22 oz. (650 ml) Transmission Lubricant Requirements Full Synthetic Transmission Fluid 32 oz. (946 ml) Drive Belt 3211135 Steering / Suspension Toe Out 1/8 - 1/4 in. (3.2 - 6.35 mm) Front Suspension Dual A-arm Front Travel 9.6 in. (24.4 cm) Rear Suspension Independent (IRS) Rear Travel 9 in. (22.9 cm) Shock Preload Adjustment Cam Adjustment Wheels / Brakes Front Wheel Size / Type 12 x 6 / Steel Rear Wheel Size / Type 12 x 8 / Steel Front Tire Make / Model / Size Carlisle / PXT / 26 x 9 R12 Rear Tire Make / Model / Size Carlisle / PXT / 26 x 11 R12 Tire Air Pressure Front : 12 PSI (83 kPa) Rear: 16 PSI (110 kPa) Brake System Type 4 Wheel Hydraulic Disc Brake Fluid DOT 4 Parking Brake Hand Actuated (in dash)

1.8 GENERAL INFORMATION 9923516 - © 2011 Polaris Industries Inc. GENERAL SPECIFICATIONS Vehicle Controls / Gauges Parking Brake Lever Gear selector (shifter) Switches & Speedometer / MFD 12V Outlets Ignition Switch Indicator lights Low Oil Pressure Indicator Wait-to-start (Glow plug) Indicator Head lamp Switch Ignition Switch Off / On / Start Speedometer MFD Mode Button