2007-2012 Yamaha VK Professional VK10 Snowmobile Factory Service Repair Manual

SUPPLEMENTARY SERVICE MANUAL VK10W LIT-12618-02-57 8GS-28197-10

FOREWORD This Supplementary Service Manual has been prepared to introduce new service and new data for the VK10W. For complete information, on service procedures, it is necessary to use this Supple- mentary Service Manual together with following manual: RS90K, RS90RK, RSG90K, RS90MK, RST90K, RST90TFK SERVICE MANUAL: 8FJ-28197-10 (981096) (LIT-12618-02-38) VK10L SUPPLEMENTARY SERVICE MANUAL: 8FN-28197-10 (LIT-12618-02-42) VK10W SUPPLEMENTARY SERVICE MANUAL ©2006 by Yamaha Motor Corporation, U.S.A. 1st Edition, July 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in U.S.A. P/N.LIT-12618-02-57

NOTICE This manual was written by the Yamaha Motor Company primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to put an entire mechanic’s education into one manual, so it is assumed that persons using this book to perform maintenance and repairs on Yamaha snowmobiles have a basic understanding of the mechanical concepts and procedures inherent in snowmobile repair. Without such knowledge, attempted repairs or service to this model may render it unfit and/or unsafe to use. This model has been designed and manufactured to perform within certain specifications in regard to performance and emissions. Proper service with the correct tools is necessary to ensure that the vehicle will operate as designed. If there is any question about a service procedure, it is imperative that you contact a Yamaha dealer for any service information changes that apply to this model. This policy is intended to provide the customer with the most satisfaction from his vehicle and to conform to federal environmental quality objectives. Yamaha Motor Company, Ltd. is continually striving to improve all models manufactured by Yamaha. Modifications and significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will, where applicable, appear in future editions of this manual. HOW TO USE THIS MANUAL Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the snowmobile operator, a bystander, or a person inspecting or repairing the snowmobile. A CAUTION indicates special precautions that must be taken to avoid damage to the snowmobile. A NOTE provides key information that can make procedures easier or clearer. MANUAL FORMAT All of the procedures in this manual are organized in a sequential, step-by-step format. The information has been compiled to provide the mechanic with an easy to read, handy reference that contains comprehensive explanations of all inspection, repair, assembly, and disassembly operations. In this revised format, the condition of a faulty component will precede an arrow symbol and the course of action required to correct the problem will follow the symbol, e.g., • Bearings Pitting/damage → Replace. EXPLODED DIAGRAM Each chapter provides exploded diagrams before each disassembly section to facilitate correct disassembly and assembly procedures. WARNING CAUTION: NOTE:

ILLUSTRATED SYMBOLS (Refer to the illustration) Illustrated symbols 1 to 9 are designed as thumb tabs to indicate the chapter’s number and content. 1 General information 2 Periodic inspection and adjustment 3 Chassis 4 Power train 5 Engine 6 Cooling system 7 Carburetion 8 Electrical 9 Specifications Illustrated symbols 0 to F are used to identify the specifications which appear. 0 Filling fluid A Lubricant B Tightening C Wear limit, clearance D Engine speed E Special tool F Ω, V, A Illustrated symbols G to O in the exploded diagram indicate grade of lubricant and location of lubrica- tion point. G Apply locking agent (LOCTITE ® ) H Apply Yamabond No.5 ® I Apply engine oil J Apply gear oil K Apply molybdenum disulfide oil L Apply wheel bearing grease M Apply low-temperature lithium-soap base grease N Apply molybdenum disulfide grease O Use new one 1 2 3 4 5 6 7 8 9 0 A B C D E F G H I J K L M N O GEN INFO INSP ADJ CHAS POWR TR ENG COOL CARB – + ELEC SPEC T R . . LT 5 E G M B LS M New

INDEX GENERAL INFORMATION GEN INFO 1 PERIODIC INSPECTION AND ADJUSTMENT INSP ADJ 2 CHASSIS CHAS 3 POWER TRAIN POWR TR 4 ENGINE ENG 5 COOLING SYSTEM COOL 6 CARBURETION CARB 7 ELECTRICAL ELEC 8 SPECIFICATIONS SPEC 9 – +

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2007-2012 Yamaha VK Professional VK10 Snowmobile Factory Service Repair Manual

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