2012 Ski-Doo Renegade Backcountry X E-TEC 800R Factory Service & Work Shop Manual
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Section 02 ENGINE (600 HO E-TEC)
Subsection 01 (ENGINE REMOVAL AND INSTALLATION)
1. Throttle body clamps
19. Move and attach throttle body aside.
20. Remove throttle body heater hose from the
throttle body.
1. Throttle body heater hose
21. Disconnect spark plug cables.
22. Disconnect coolant temperature sensor (CTS)
connector.
mmr2011-163
mmr2009-00$-011_a
1. CTS connector
2. MAG spark plug
23. Remove and discard screw securing rear MAG
engine support to rear rubber mount.
24. Disconnect coolant hose from cylinder head.
1. Coolant hose
25. Disconnect fuel injector connectors.
47
Section 02 ENGINE (600 HO E-TEC)
Subsection 01 (ENGINE REMOVAL AND INSTALLATION)
26. Remove screws that attach fuel injector hose
retainers to fuel injectors.
27. Place a rag at the bottom of fuel injectors and
unplug fuel hoses from fuel injectors.
28. Disconnect coolant hose on the top of cylinder
head.
1. Coolant hose coolant reservoir
29. Remove knock sensor from cylinder head.
48
1. Knock sensor
30. Disconnect 3D RAVE connector.
31. Disconnect oil hoses from 3D RAVE valves.
TYPICAL
1. 30 RAVE valve oil hoses
32. Secure the ENGINE LIFTING TOOL (P/N 529 036
131) instead of knock sensor using the knock
sensor screw.
mmr2011-163
Section 02 ENGINE (600 HO E-TEC)
Subsection 01 (ENGINE REMOVAL AND INSTALLATION)
529036131
1. Engine lifting
33. Place the ENGINE LIFTING HOOK IP/N 529 035
8291 into engine lifting tool rings.
529035820
TYPICAL
1. Engine lifting tool
2. Engine removal hook
34. Remove engine stopper. Discard screws.
mmr2011·163
1. Engine stopper
35. Remove and discard screws securing PTO en-
gine supports to front and rear rubber mounts.
mmr2009·008·020_a
1. Front engine support screw
2. Rear engine support screw
36. Slightly lift the engine.
37. Remove PTO rear rubber mount.
38. Clear coolant hose from MAG front engine
support.
49
Section 02 ENGINE (600 HO E-TEC)
Subsection 01 (ENGINE REMOVAL AND INSTALLATION)
mmr2011-00B.Q08_a
1. Coolant hose
2. Front MAG engine support
39. Install a SMALL HOSE PINCHER {PIN 295 000
0761 on the oil return hose.
295000076
40. Disconnect oil return hose.
mmr2009-008.(J22_a
1. Oil return hose
41. Disconnect oil inlet hoses from crankcase.
Discard Oetiker clamps.
50
42. Lift engine and slide it out of vehicle.
li!toi@j Pay attention not to damage fuel
hoses or adapters.
Engine Installation
To install engine, reverse the removal procedure.
However, pay attention to the following.
- Install NEW self-locking screws where re-
quired, refer to exploded view at the beginning
of this subsection.
- Install NEW Oetiker clamps when installing oil
inlet hoses.
- Install and tighten engine support screws. Re-
fer to ENGINE SUPPORT INSTALLATIONin this
subsection.
- Install and adjust engine stopper. Refer to EN-
GINE STOPPER ADJUSTMENT in this subsec-
tion.
- Oil hoses must be routed correctly to avoid lu-
brication problems. To route hoses correctly,
refer to OIL INJECTION PUMP HOSES CON-
NECTION in LUBRICATION SYSTEM subsec-
tion.
- When engine installation is completed, bleed oil
system. Refer to LUBRICATION SYSTEM sub-
section.
- If a new engine is installed or the engine was
repaired, restart the break-in procedure in
B.U.D.S.
ENGINE STOPPER
Engine Stopper Adjustment
The engine stopper is located on the LH front en-
gine support, in front of the drive pulley.
1. Remove tether cord from the engine cut-off
switch.
2. Remove LH side panels, refer to BODY subsec-
tion.
mmr2011-163
Section 02 ENGINE (600 HO E-TEC)
Subsection01 (ENGINE REMOVAL AND INSTALLATION)
3. Remove drive belt guard, refer to DRIVE BELT
subsection.
4. Loosen the three screws retaining engine stop-
per to engine support just enough to allow aver-
tical play (1 /2 to one turn).
1. Drive pulley
2. Engine stopper screws
3. Engine stopper
5. Insert a 0.5 mm (.02 in) feeler gauge in the en-
gine stopper opening (see illustration).
1. Opening
2. Feeler gauge
6. Place feeler gauge between engine stopper and
rubber stop block (on engine).
NOTE: Do not insert the feeler gauge too deep,
as it will pass over the bump at the surface of the
rubber stop block and alter adjustment. See illus-
tration.
mmo2010.009·002_a
TYPICAL
1. Rubber stop block
2. Bump
3. Feeler gauge
7. Tighten engine stopper screws to specification
following the illustrated sequence.
ENGINE STOPPER SCREWS TORQUE
1 0 N•m (891bf•in)
mmo2010·009-007 _b
TIGHTENING SEQUENCE
NOTE: Take care not to pinch the feeler gauge.
ll!lni@#j Serious pulley damage can occur if
the engine stopper and its screws are not prop-
erly installed.
ENGINE SUPPORT
Engine Support Inspection
Check if engine supports are cracked, bent or
damaged. Replace if necessary.
PTO Side Engine Support Removal
(Engine not Removed)
Remove the electric starter. Refer to STARTING
SYSTEM subsection.
51
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Print one or all pages of your manual
$39.99
Upon purchasing this manual, you will receive a .PDF file containing an email address for further assistance. After contacting us, you will receive a reply with a link to access the manual for your 2012 Ski-Doo Renegade Backcountry X E-TEC 800R.
This comprehensive manual covers every aspect of your machine, providing detailed guidance on every nut and bolt. With hundreds of pages, it offers solutions for various issues, from simple tasks like an oil change to more complex procedures like a transmission swap. The manual includes numerous illustrations to assist you and features easy-to-understand text.
Utilize the search function to navigate the manual efficiently and print the necessary pages as needed. This Factory Service Repair Manual is designed to walk you through the fundamentals of maintenance and repair, offering step-by-step instructions to empower you with the knowledge that factory-trained technicians possess. By leveraging the insights provided in this service repair manual, any owner can confidently make informed decisions regarding the maintenance and repair of their machine.
Rest assured, in addition to providing a high-quality service manual, we are committed to delivering excellent customer service, ensuring your satisfaction with your purchase.
