2000 Ski-Doo MXZ 700 Service & Repair Manual

Ski-Doo 2000 Shop Manual This manual is divided up into 3 volumes. Use the links below or the bookmarks to the left to get to the volume that covers your sled. Volume 1: Tundra R Skandic 380 / 500 Skandic WT / SWT / WT LC Touring E / LE / SLE / 500 LC Formula S / 500 LC Formula Deluxe 380 / 500 / 500 LC MX Z 440 Volume 2: Grand Touring 700 / SE Grand Touring SE Millennium Edition Formula III 700 R / 800 Mach 1 R / Z / Z R Mach Z R Millennium Edition Volume 3: Grand Touring 600 Formula Z 600 / 700 Formula Deluxe 600 / 700 MX Z 500 / 600 / 700 / 700 Millennium Edition Summit 600 / 700 / 700 H.M. / 700 Millennium Edition

2000 Shop Manual VOLUME 1 TUNDRA R SKANDIC 380/500 SKANDIC WT/SWT/WT LC TOURING E/LE/SLE/500 LC FORMULA S/500 LC FORMULA DELUXE 380/500/500 LC MX Z 440

I SECTION SUBSECTION PAGE SAFETY NOTICE .................................................................................................................................. III WHAT’S NEW ....................................................................................................................................... IV INTRODUCTION .................................................................................................................................. V 01 SERVICE TOOLS AND SERVICE PRODUCTS 01 – Service tools ............................................................................. 01-01-1 02 – Service products....................................................................... 01-02-1 02 LUBRICATION AND MAINTENANCE 01 – Lubrication and maintenance chart .......................................... 02-01-1 03 TROUBLESHOOTING 01 – Table of contents...................................................................... 03-01-1 02 – Engine ...................................................................................... 03-02-1 03 – Fuel and oil systems................................................................. 03-03-1 04 – Transmission and brake systems ............................................. 03-04-1 05 – Electrical system ...................................................................... 03-05-1 06 – Suspension and track ............................................................... 03-06-1 04 ENGINE 01 – Table of contents...................................................................... 04-01-1 02 – 277 engine type........................................................................ 04-02-1 03 – 377, 443 and 503 engine types ................................................ 04-03-1 04 – 494 engine type ....................................................................... 04-04-1 05 – Leak test and engine dimension measurement ....................... 04-05-1 06 – CDI system............................................................................... 04-06-1 07 – Oil injection system.................................................................. 04-07-1 08 – Axial fan cooling system........................................................... 04-08-1 09 – Liquid cooling system............................................................... 04-09-1 10 – Rotary valve, coolant pump and reservoir ................................ 04-10-1 11 – Rewind starter .......................................................................... 04-11-1 12 – Carburetor and fuel pump ........................................................ 04-12-1 13 – Fuel tank and throttle cable ...................................................... 04-13-1 05 TRANSMISSION 01 – Table of contents...................................................................... 05-01-1 02 – Drive belt .................................................................................. 05-02-1 03 – Drive pulley............................................................................... 05-03-1 04 – Driven pulley............................................................................. 05-04-1 05 – Pulley distance and alignment .................................................. 05-05-1 06 – Brake ........................................................................................ 05-06-1 07 – Chaincase ................................................................................. 05-07-1 08 – Gearbox .................................................................................... 05-08-1 09 – Drive chain................................................................................ 05-09-1 06 ELECTRICAL 01 – Table of contents...................................................................... 06-01-1 02 – Ignition timing........................................................................... 06-02-1 03 – Spark plugs ............................................................................... 06-03-1 04 – Battery ...................................................................................... 06-04-1 05 – Electric starter .......................................................................... 06-05-1 06 – Testing procedure .................................................................... 06-06-1 TABLE OF CONTENTS

II 07 REAR SUSPENSION 01 – Table of contents ..................................................................... 07-01-1 02 – Torque reaction suspension ..................................................... 07-02-1 03 – SC-10 suspensions (all versions) .............................................. 07-03-1 04 – Skandic WT suspension ........................................................... 07-04-1 05 – Drive axle ................................................................................. 07-05-1 06 – Track ........................................................................................ 07-06-1 08 STEERING/ FRONT SUSPENSION 01 – Table of contents ..................................................................... 08-01-1 02 – Steering system....................................................................... 08-02-1 03 – Suspension and ski system ..................................................... 08-03-1 09 BODY/FRAME 01 – Table of contents ..................................................................... 09-01-1 02 – Body ......................................................................................... 09-02-1 03 – Frame ....................................................................................... 09-03-1 10 TECHNICAL DATA 01 – SI metric information guide...................................................... 10-01-1 02 – Engines .................................................................................... 10-02-1 03 – Vehicles.................................................................................... 10-03-1 04 – Technical data legends............................................................. 10-04-1 11 WIRING DIAGRAMS 01 – Wiring diagrams ....................................................................... 11-01-1 SECTION SUBSECTION PAGE TABLE OF CONTENTS

III SAFETY NOTICE 0 This manual has been prepared as a guide to correctly service and repair some 2000 Ski-Doo snowmobiles. See model list below. This edition was primarily published to be used by snowmobile mechanics who are already familiar with all service procedures relating to Bombardier made snowmobiles. Please note that the instructions will apply only if proper hand tools and special service tools are used. This Shop Manual uses technical terms which may be slightly different from the ones used in the Parts Catalog. It is understood that this manual may be translated into another language. In the event of any discrepancy, the English version shall prevail. The content depicts parts and/or procedures applicable to the particular product at its time of manufacture. It does not include dealer modifications, whether authorized or not by Bombardier, after manufacturing the product. In addition, the sole purpose of the illustrations throughout the manual, is to assist identification of the general configuration of the parts. They are not to be interpreted as technical drawings or exact replicas of the parts. The use of Bombardier parts is most strongly recommended when considering replacement of any com- ponent. Dealer and/or distributor assistance should be sought in case of doubt. The engines and the corresponding components identified in this document should not be utilized on product(s) other than those mentioned in this document. Torque wrench tightening specifications must be strictly adhered to. Locking devices (ex.: locking tab, self-locking fasteners, etc.) must be installed or replaced with new ones, where specified. If the efficiency of a locking device is impaired, it must be renewed. This manual emphasizes particular information denoted by the wording and symbols: CAUTION: Denotes an instruction which, if not followed, could severely damage vehicle components. NOTE: Indicates supplementary information needed to fully complete an instruction. Although the mere reading of such information does not eliminate the hazard, your understanding of the information will promote its correct use. Always use common shop safety practice. This information relates to the preparation and use of Bombardier snowmobiles and has been utilized safely and effectively by Bombardier Inc. However, Bombardier Inc. disclaims liability for all damages and/or injuries resulting from the improper use of the contents. We strongly recommend that any services be carried out and/or verified by a highly skilled professional mechanic. It is understood that certain modifications may render use of the vehicle illegal under existing federal, provincial and state regulations. m WARNING Identifies an instruction which, if not followed, could cause serious personal injury including possibility of death. SAFETY NOTICE

IV WHAT’S NEW 0 INTRODUCTION • Description of 17-digit vehicle identification number. OIL INJECTION SYSTEM 04-07 • Different pump adjustments according to pump identification. REWIND STARTER 04-11 • Repair procedure for new plastic rewind starter on fan-cooled S-series. STEERING SYSTEM 08-02 • Adjustments simplified and clarified. WHAT’S NEW

V INTRODUCTION 0 This Shop Manual Volume 1 covers the following Bombardier made 2000 snowmobiles: FORMULA* DELUXE 500 LC (Canada) .. 1544 FORMULA* DELUXE 500 LC (U.S.) .... 1545 FORMULA* DELUXE 500 LC (Europe) .. 1546 MX Z 440 (Canada) ............................... 1565 MX Z 440 (U.S.) ..................................... 1566 *Trademarks of Bombardier Inc. Skandic 380/500 Touring E/LE/SLE/500 LC Formula S/500 LC Formula Deluxe 380/500/500 LC MX Z 440 These are S-series models. TYPICAL — S-SERIES Skandic WT Skandic SWT Skandic WT LC These are Skandic WT Series models. TYPICAL — SKANDIC WT SERIES MODELS MODEL NUMBER TUNDRA* R (Canada and U.S.) ........... 3276 SKANDIC* 380 (Canada) ....................... 1483 SKANDIC* 380 (U.S.) ............................ 1484 SKANDIC* 500 (Canada) ....................... 1480 SKANDIC* 500 (U.S.) ............................ 1481 SKANDIC* 500 (Europe) ....................... 1482 SKANDIC* WT (Canada) ....................... 1598 SKANDIC* WT (U.S.) ............................ 1599 SKANDIC* SWT (Canada) .................... 1600 SKANDIC* SWT (U.S.) .......................... 1601 SKANDIC* WT LC (Canada) ................. 1596 SKANDIC* WT LC (U.S.) ....................... 1597 TOURING* E (Canada) .......................... 1477 TOURING* E (U.S.) ............................... 1478 TOURING* E (Europe) .......................... 1479 TOURING* LE (Canada) ........................ 1475 TOURING* LE (U.S.) ............................. 1476 TOURING* SLE (Canada) ..................... 1472 TOURING* SLE (U.S.) ........................... 1473 TOURING* SLE (Europe) ...................... 1474 TOURING* 500 LC (Canada) ................. 1485 TOURING* 500 LC (U.S.) ...................... 1486 TOURING* 500 LC (Europe) ................. 1487 FORMULA* S (Canada and U.S.) ......... 1470 FORMULA* S (Europe) ......................... 1471 FORMULA* 500 LC (Canada) ............... 1551 FORMULA* 500 LC (U.S.) .................... 1552 FORMULA* 500 LC (Europe) ................ 1595 FORMULA* DELUXE 380 (Canada) ..... 1495 FORMULA* DELUXE 380 (U.S.) .......... 1496 FORMULA* DELUXE 500 (Canada) ..... 1497 FORMULA* DELUXE 500 (U.S.) .......... 1498 MODELS MODEL NUMBER A00A5PA A29A03A INTRODUCTION

VI VEHICLE IDENTIFICATION NUMBER Vehicle Identification Number Location TYPICAL 1. Vehicle identification number Vehicle Identification Number Meaning ENGINE SERIAL NUMBER Engine Serial Number Location Fan-Cooled Engines TYPICAL — FAN-COOLED ENGINES 1. Engine serial number Liquid-Cooled Engines TYPICAL — LIQUID-COOLED ENGINES 1. Engine serial number ARRANGEMENT OF THE MANUAL The manual is divided into 11 major sections: 01 SERVICE TOOLS AND SERVICE PRODUCTS 02 LUBRICATION AND MAINTENANCE 03 TROUBLESHOOTING 04 ENGINE 05 TRANSMISSION 06 ELECTRICAL 07 REAR SUSPENSION 08 STEERING/FRONT SUSPENSION 09 BODY/FRAME 10 TECHNICAL DATA 11 WIRING DIAGRAMS Each section is divided in various subsections, and again, each subsection has one or more division. A03H2AA 1 A00A5QA Model number Serial number Model year: y = 2000 A03A0BA 1 A00C1QA 1 INTRODUCTION

VII LIST OF ABBREVIATIONS USED IN THIS MANUAL A ampere amp ampere A•h ampere-hour AC alternate current ACM acceleration and control modulator ARM advance ride management BDC bottom dead center BTDC before top dead denter °C degree Celsius CDI capacitor discharge ignition CTR center cm centimeter cm² square centimeter cm³ cubic centimeter DC direct current DPM digital performance management DSA direct shock action °F degree Fahrenheit FC fan cooled fl. oz fluid ounce ft foot GRD ground H.A.C. high altitude compensator hal. halogen HI high imp. oz imperial ounce in inch in² square inch in³ cubic inch k kilo (thousand) kg kilogram km/h kilometer per hour kPa Kilopascal L liter lb pound lbf pound (force) lbf/in² pound per square inch LH left hand LO low LT long track m meter MAG magneto Max. maximum Min. minimum mL milliliter mm millimeter MPEM multi-purpose electronic module MPH mile per hour N newton N.A. not applicable no. number 00.0 continuity 0.L overload (open circuit) O.D. outside diameter OPT optional oz ounce P/N part number PSI pound per square inch PTO power take off R rectangular RH right hand RAVE rotax adjustable variable exhaust RPM revolution per minute RMS root mean square RRIM reinforced reaction injection molding Sp. Gr. specific gravity ST semi-trapeze TDC top dead center TRA total range adjustable U.S. oz ounce (United States) V volt Vac volt (alternative current) INTRODUCTION

2000 Ski-Doo MXZ 700 Service & Repair Manual

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