2007-2013 Polaris 550 600 IQ, LX, Shift, RMK, Dragon, Switchback Widetrack Snowmobile Service & Repair Manual
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Model Specifications
1.1
CHAPTER 1
Model Specifications 1
9923900 2007-2013 IQ Service Manual
©2012 Polaris Sales Inc.
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
2007 MODELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
2008 MODELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.20
2009 MODELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.42
2010 MODELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.68
2011 MODELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.94
2012 MODELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.110
2013 MODELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.122
1.2
Model Specifications
9923900 2007-2013 IQ Service Manual
©2012 Polaris Sales Inc.
SPECIFICATIONS
2007 600 HO IQ
Model Number: S07PP6FS/S07PP6FSA/S07PP6FSB
Engine
Engine Type
Liberty Liquid-Cooled /
Case Reed Induction
Model Number S3273-6044-PF6F
Displacement / # Cylinders 599cc / 2
Bore (inches/mm) 3.04 / 77.25
Stroke (inches/mm) 2.52 / 64
Piston to Cylinder
Clearance (inches/mm)
.004-.006/0.105-0.159
Installed Ring Gap
(inches / mm)
.014-.020/0.356-0.508
Operating RPM ±200 8100
Idle RPM ±200 1500
Engagement RPM ±200 3800
Exhaust Valve Spring Pink
Thermostat Opening
Temperature (° F/ ° C)
120 / 49
Carburetor Settings
Type Mikuni TM38
Main Jet 420
Pilot Jet 50
Jet Needle/Clip position 9DGN6-57 / 2
Needle Jet P-8
Throttle Gap (Under Cutaway)
(in/mm)
.082 / 2.1
Cutaway 1.5 Notch
Valve Seat 1.5
Starter Jet 145
Pilot Air Jet .6
Fuel screw (Turns Out) 1.25
Fuel Octane (R+M/2)
Recommended
Minimum
91 Oxygenated
87 Non-Oxygenated
Carburetor Jetting
Altitude
Meters
(feet)
Ambient Temperature
< -25°F/<-35°C
-30°F to -10°F/-34°C to -23°C
-15°F to +5°F/-26°C to -15°C
0°F to +20°F/-18°C to -7°C
+15°F to +35°F/-9°C to +2°C
+30°F to +50°F/-1°C to +10°C
+45°F to +65°F/+7°C to +18°C
>+60°F/>+16°C
0-600
(0-2000)
440
#3
430
#3
420
#2
400
#2
390
#2
380
#2
370
#2
360
#1
600-1200
(2000-4000)
410
#3
400
#3
390
#2
370
#2
360
#2
350
#2
340
#1
330
#1
1200-1800
(4000-6000)
370
#3
360
#2
350
#2
340
#2
330
#2
320
#1
310
#1
300
#1
1800-2400
(6000-8000)
340
#3
320
#2
310
#2
300
#2
280
#2
280
#1
270
#1
260
#1
2400-3000
(8000-10,000)
310
#2
300
#2
290
#2
280
#1
270
#1
260
#1
250
#1
240
#1
3000-3700
(10,000-12,000)
290
#2
280
#2
270
#1
250
#1
240
#1
230
#1
220
#1
210
#1
When using non oxygenated fuel with a RON greater than 93,
decrease the main jet number in the above chart by 10 and
raise the E-clip one position. If the chart recommends clip #1,
install washer on top when using RON 93.
Clutch Settings
ALTITUDE
meters
(feet)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight
Clutch
Spring
Clutch
Spring
Driven
Helix
Gearing
0-600
(0-2000)
10-62
BLK / GRN
(120 / 340)
(7042083)
RED/BLK
(140 / 240)
(7043058)
64/42-.36
LW ER
23:39-76
600-1200
(2000-4000)
10-60
56/42-.36
LW ER
22:39-76
1200-1800
(4000-6000)
10-58
22:40-76
1800-2400
(6000-8000)
10-56
2400-3000
(8000-10,000)
10-54
20:41-76
3000-3600
(10,000-12,000)
10-AL
Drive Clutch Bolt Torque: 50 ft-lbs (68Nm)
Re-torque after running engine.
1.3
Model Specifications
1
9923900 2007-2013 IQ Service Manual
©2012 Polaris Sales Inc.
General
Width (in/cm) 48 / 121.9
Length (in/cm) 115 / 292.1
Height (in/cm) 48 / 121.9
Estimated Dry Weight
(lb/kg)
475 / 215.7
Fuel (Gallons/Liters) 10.8 / 40.9
Oil (Quarts/Liters) 3.4 / 3.2
Cooling System Capacity
(Quarts/Liters)
6.3 / 6
Brake Fluid DOT 4
Drive Belt
Part Number
Width (inches / cm)
Side Angle
Circumference (inches / cm)
Center Distance (inches / cm)
3211080
1.438 / 3.65
28°
46.625 / 118.4
11.5 / 29.2
Chaincase
Center Distance (inches)
Top Gear (Stock)
Bottom Gear (Stock)
Chain (Stock)
Gear Lube
Capacity (oz / ml)
Reverse System
8.373
23
39
76
Polaris Synthetic
11 / 325.3
PERC
Electrical
Alternator Output
Operating Voltage
Watts @ 13.5 Vdc (Total)
13.5-14.5 Vdc
280
Ignition Timing
26° @3500 RPM
(TPS Un-plugged)
Spark Plug Gap in.(mm) .027 (.70)
Spark Plug
Champion
RN57YCC
CDI Marking 4011033
Flywheel Marking 4010677
Track
Width-Inches (cm) 15 (38)
Length-Inches (cm) 121 (307)
Lug Height-Inches (cm)
1.0 / (2.5)
1.25 (3.175)-Option
Track tension sag in/cm
with 10 lbs/4.54kg placed
16 in/40cm ahead of rear
idler shaft
7/8 - 1-1/8(2.2-2.9cm)
Front Suspension
Suspension Type IQ 42.5
Shocks
Ryde FX HPG w/IFP (STD.)
(Rebuildable)
Fox Compression Adj. Remote
Reservoir HPG (OPT.)
(Rebuildable)
IFS Spring Rate
lbs/in (N/mm)
100 (17.5)
Spring Installed
Length
Inches (cm)
10.55 (26.8)
Front Vertical Travel
Inches (cm)
10 (25.4)
Suspension Setup
Width
Inches (cm)
41.16 (104.54)
Camber Inches (cm) 2.25 0.31 (57 7.9)
Toe Out Inches (cm) 0-0.12 (0-0.31)
Rear Suspension
Suspension Type IQ 121
Front Track Shock (FTS)
Ryde FX HPG w/IFP (STD.)
(Rebuildable)
Fox HPG w/IFP (OPT.)
(Rebuildable)
FTS Spring Rate
lbs/in (N/mm)
130-270 (23-47)
FTS Spring Installed
Length Inches (cm)
7.97 (20.2)
Rear Track Shock (RTS)
Fox PS5 w/IFP (STD.)
(Rebuildable)
Fox Compression
Adjustable Remote
Reservoir HPG (OPT.)
(Rebuildable)
Torsion Spring Diameter
Tail Angle
.374
80°
Rear Travel Inches (cm) 13.9 (35.3)
1.4
Model Specifications
9923900 2007-2013 IQ Service Manual
©2012 Polaris Sales Inc.
2007 600 HO Switchback
Model Number: S07PS6FS/S07PS6FSA
Engine
Engine Type
Liberty Liquid-Cooled /
Case Reed Induction
Model Number S3273-6044-PF6F
Displacement / # Cylinders 599cc / 2
Bore (inches/mm) 3.04 / 77.25
Stroke (inches/mm) 2.52 / 64
Piston to Cylinder
Clearance (inches/mm)
.004-.006/0.105-0.159
Installed Ring Gap
(inches / mm)
.014-.020/0.356-0.508
Operating RPM ±200 8100
Idle RPM ±200 1500
Engagement RPM ±200 3800
Exhaust Valve Spring Pink
Thermostat Opening
Temperature (° F/ ° C)
120 / 49
Carburetor Settings
Type Mikuni TM38
Main Jet 420
Pilot Jet 50
Jet Needle/Clip position 9DGN6-57 / 2
Needle Jet P-8
Throttle Gap (Under Cutaway)
(in/mm)
.082 / 2.1
Cutaway 1.5 Notch
Valve Seat 1.5
Starter Jet 145
Pilot Air Jet .6
Fuel screw (Turns Out) 1.25
Fuel Octane (R+M/2)
Recommended
Minimum
91 Oxygenated
87 Non-Oxygenated
Carburetor Jetting
Altitude
Meters
(feet)
Ambient Temperature
< -25°F/<-35°C
-30°F to -10°F/-34°C to -23°C
-15°F to +5°F/-26°C to -15°C
0°F to +20°F/-18°C to -7°C
+15°F to +35°F/-9°C to +2°C
+30°F to +50°F/-1°C to +10°C
+45°F to +65°F/+7°C to +18°C
>+60°F/>+16°C
0-600
(0-2000)
440
#3
430
#3
420
#2
400
#2
390
#2
380
#2
370
#2
360
#1
600-1200
(2000-4000)
410
#3
400
#3
390
#2
370
#2
360
#2
350
#2
340
#1
330
#1
1200-1800
(4000-6000)
370
#3
360
#2
350
#2
340
#2
330
#2
320
#1
310
#1
300
#1
1800-2400
(6000-8000)
340
#3
320
#2
310
#2
300
#2
280
#2
280
#1
270
#1
260
#1
2400-3000
(8000-10,000)
310
#2
300
#2
290
#2
280
#1
270
#1
260
#1
250
#1
240
#1
3000-3700
(10,000-12,000)
290
#2
280
#2
270
#1
250
#1
240
#1
230
#1
220
#1
210
#1
When using non oxygenated fuel with a RON greater than 93,
decrease the main jet number in the above chart by 10 and
raise the E-clip one position. If the chart recommends clip #1,
install washer on top when using RON 93.
Clutch Settings
ALTITUDE
meters
(feet)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight
Clutch
Spring
Clutch
Spring
Driven
Helix
Gearing
0-600
(0-2000)
10-62
BLK / GRN
(120 / 340)
(7042083)
RED/BLK
(140 / 240)
(7043058)
64/42-.36
LW ER
22:39-76
600-1200
(2000-4000)
10-60
56/42- .36
LW ER
1200-1800
(4000-6000)
10-58 22:40-76
1800-2400
(6000-8000)
10-56
20:41-76
2400-3000
(8000-10,000)
10-54
3000-3600
(10,000-12,000)
10-AL
Drive Clutch Bolt Torque: 50 ft-lbs (68Nm)
Re-torque after running engine.
1.5
Model Specifications
1
9923900 2007-2013 IQ Service Manual
©2012 Polaris Sales Inc.
General
Width (in/cm) 48 / 121.9
Length (in/cm) 125 / 317.5
Height (in/cm) 48 / 121.9
Estimated Dry Weight
(lb/kg)
483 / 219.3
Fuel (Gallons/Liters) 10.8 / 40.9
Oil (Quarts/Liters) 3.4 / 3.2
Cooling System Capacity
(Quarts/Liters)
6.3 / 6
Brake Fluid DOT 4
Drive Belt
Part Number
Width (inches / cm)
Side Angle
Circumference (inches / cm)
Center Distance (inches / cm)
3211080
1.438 / 3.65
28°
46.625 / 118.4
11.5 / 29.2
Chaincase
Center Distance (inches)
Top Gear (Stock)
Bottom Gear (Stock)
Chain (Stock)
Gear Lube
Capacity (oz / ml)
Reverse System
8.373
22
39
76
Polaris Synthetic
11 / 325.3
PERC
Electrical
Alternator Output
Operating Voltage
Watts @ 13.5 Vdc (Total)
13.5-14.5 Vdc
280
Ignition Timing
26° @3500 RPM
(TPS Un-plugged)
Spark Plug Gap in.(mm) .027 (.70)
Spark Plug
Champion
RN57YCC
CDI Marking 4011033
Flywheel Marking 4010677
Track
Width-Inches (cm) 15 (38)
Length-Inches (cm) 144 (366)
Lug Height-Inches (cm)
1.25 (3.175) (STD.)
1.50 (3.8) (OPT.)
Track tension sag in/cm
with 10 lbs/4.54kg placed
16 in/40cm ahead of rear
idler shaft
3/8- 1/2 (1-1.3cm)
Front Suspension
Suspension Type IQ 42.5
Shocks
Fox HPG w/IFP (STD.)
(Rebuildable)
Fox Compression Adj. Remote
Reservoir HPG (OPT.)
(Rebuildable)
IFS Spring Rate
lbs/in (N/mm)
100 (17.5)
Spring Installed
Length
Inches (cm)
10.55 (26.8)
Front Vertical Travel
Inches (cm)
10 (25.4)
Ski Center Distance
Inches (cm)
42.5 (108)
Camber Inches (cm) 2.25 0.31 (57 7.9)
Toe Out Inches (cm) 0-0.12 (0-0.31)
Rear Suspension
Suspension Type IQ 144
Front Track Shock (FTS)
Fox HPG w/IFP
(Rebuildable)
FTS Spring Rate
lbs/in (N/mm)
170 (30)
FTS Spring Installed
Length Inches (cm)
7.25 (18.4)
Rear Track Shock (RTS)
Fox Compression
Adjustable Remote
Reservoir HPG
(Rebuildable)
Torsion Springs
.359 Square / 77° (Stock)
.347 / 77° / (Soft)
-PN 7041627-067
-PN 7041628-067
.375 / 77° / (Firm)
-PN 7041942-067
-PN 7041943-067
Rear Travel Inches (cm) 13.9 (35.3)
1.6
Model Specifications
9923900 2007-2013 IQ Service Manual
©2012 Polaris Sales Inc.
2007 600 HO RMK
Model Number:
144 = S07PK6FS/S07PK6FE
155 = S07PM6FS/S07PM6FSA
Engine
Engine Type
Liberty Liquid-Cooled /
Case Reed Induction
Model Number S3273-6044-PF6F
Displacement / # Cylinders 599cc / 2
Bore (inches/mm) 3.04 / 77.25
Stroke (inches/mm) 2.52 / 64
Piston to Cylinder
Clearance (inches/mm)
.004-.006/0.105-0.159
Installed Ring Gap
(inches / mm)
.014-.020/0.356-0.508
Operating RPM ±200 8100
Idle RPM ±200 1500
Engagement RPM ±200 3800
Exhaust Valve Spring Pink
Thermostat Opening
Temperature (° F/ ° C)
120 / 49
Carburetor Settings
Type Mikuni TM38
Main Jet 280
Pilot Jet 50
Jet Needle/Clip position 9DGN6-57 / 1
Needle Jet P-8
Throttle Gap (Under Cutaway)
(in/mm)
.126 / 3.2
Cutaway 2.5
Valve Seat 1.5
Starter Jet 145
Pilot Air Jet .6
Fuel screw (Turns Out) 1
Fuel Octane (R+M/2)
Recommended
Minimum
91 Oxygenated
87 Non-Oxygenated
Carburetor Jetting
Altitude
Meters
(feet)
Ambient Temperature
< -25°F/<-35°C
-30°F to -10°F/-34°C to -23°C
-15°F to +5°F/-26°C to -15°C
0°F to +20°F/-18°C to -7°C
+15°F to +35°F/-9°C to +2°C
+30°F to +50°F/-1°C to +10°C
+45°F to +65°F/+7°C to +18°C
>+60°F/>+16°C
0-600
(0-2000)
440
#3
430
#3
420
#2
400
#2
390
#2
380
#2
370
#2
360
#1
600-1200
(2000-4000)
410
#3
400
#3
390
#2
370
#2
360
#2
350
#2
340
#1
330
#1
1200-1800
(4000-6000)
370
#3
360
#2
350
#2
340
#2
330
#2
320
#1
310
#1
300
#1
1800-2400
(6000-8000)
340
#3
320
#2
310
#2
300
#2
280
#1
280
#1
270
#1
260
#1
2400-3000
(8000-10,000)
310
#2
300
#2
290
#2
280
#1
270
#1
260
#1
250
#1
240
#1
3000-3700
(10,000-12,000)
290
#2
280
#2
270
#1
250
#1
240
**
230
**
220
**
210
**
** = Clip in # 1 position with washer placed on top of clip. When
using non-oxygenated fuel with a RON greater than 93,
decrease the main jet number in the above chart by 10 and
raise the E-clip one position. If the chart recommends **, do
nothing with the clip when using RON 93.
Clutch Settings
ALTITUDE
meters
(feet)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight
Clutch
Spring
Clutch
Spring
Driven
Helix
Gearing
0-600
(0-2000)
10-62
BLK / GRN
(120 / 340)
(7042083)
RED/BLK
(140 / 240)
(7043058)
64/42-.36
LW ER
19:41-76
600-1200
(2000-4000)
10-60
56/42-.36
LW ER
1200-1800
(4000-6000)
10-58
1800-2400
(6000-8000)
10-56
2400-3000
(8000-10,000)
10-54
3000-3600
(10,000-12,000)
10-AL
Drive Clutch Bolt Torque: 50 ft-lbs (68Nm)
Re-torque after running engine.
1.7
Model Specifications
1
9923900 2007-2013 IQ Service Manual
©2012 Polaris Sales Inc.
General
Width (in/cm) 46.5 / 118.1
Length (in/cm)
144 = 125 / 318
155 = 130 / 330.2
Height (in/cm) 49 / 124.5
Estimated Dry Weight
(lb/kg)
144 = 472 / 214.3
155 = 478 / 217
Fuel (Gallons/Liters) 12 / 45.4
Oil (Quarts/Liters) 3.4 / 3.2
Cooling System Capacity
(Quarts/Liters)
6.3 / 6
Brake Fluid DOT 4
Drive Belt
Part Number
Width (inches / cm)
Side Angle
Circumference (inches / cm)
Center Distance (inches / cm)
3211115
1.460 / 3.7
26°
46.77 / 118.8
11.5 / 29.2
Chaincase
Center Distance (inches)
Top Gear (Stock)
Bottom Gear (Stock)
Chain (Stock)
Gear Lube
Capacity (oz / ml)
Reverse System
8.373
19
41
76
Polaris Synthetic
11 / 325.3
PERC
Electrical
Alternator Output
Operating Voltage
Watts @ 13.5 Vdc (Total)
13.5-14.5 Vdc
280
Ignition Timing
26° @3500 RPM
(TPS Un-plugged)
Spark Plug Gap in.(mm) .027 (.70)
Spark Plug
Champion
RN57YCC
CDI Marking 4011033
Flywheel Marking 4010677
Track
Width-Inches (cm) 15 (38)
Length-Inches (cm)
144 (325)
155 (393.7)
Lug Height-Inches (cm) 2.0(5) or 2.4(6.1)
Track tension sag in/cm
with 10 lbs/4.54kg placed
16 in/40cm ahead of rear
idler shaft
3/8- 1/2 (1-1.3cm)
Front Suspension
Suspension Type IQ RMK Adjustable
Shocks
Ryde FX Compression
Adjustable (STD.)
Walker Evans Air (OPT.)
(Rebuildable)
IFS Spring Rate
lbs/in (N/mm)
100 (17.5)
Spring Installed
Length
Inches (cm)
10.35 (26.3)
WE Air Oil Volume 95cc
WE Air Nitrogen
Charge
Stock
Optional
215 psi
220-225 psi
Front Vertical Travel
Inches (cm)
9 (22.9)
Ski Center Distance
Inches (cm)
39(99.1) / 40(101.6) / 41(104.1)
Camber Inches (cm) 2.17 0.31 (55 7.9)
Toe Out Inches (cm) 0-0.12 (0-0.31)
Rear Suspension
Suspension Type IQ 144 / 155
Front Track Shock (FTS)
Ryde FX (STD.)
Walker Evans Air (OPT.)
FTS Spring Rate
lbs/in (N/mm)
190 (33)
FTS Spring Installed
Length Inches (cm)
7.4 (18.8)
Rear Track Shock (RTS)
Ryde FX (STD.)
Walker Evans Air (OPT.)
(Rebuildable)
WE Air Oil Volume 70cc
WE Air Nitrogen Charge
Stock
Optional
215 psi
210-220 psi
Torsion Springs
.359 Square / 77° (Stock)
.347 / 77° / (Soft)
-PN 7041627-067
-PN 7041628-067
.375 / 77° / (Firm)
-PN 7041942-067
-PN 7041943-067
Rear Travel Inches (cm)
144 = 14.5(36.8)
155 = 15.5(39.4)
1.8
Model Specifications
9923900 2007-2013 IQ Service Manual
©2012 Polaris Sales Inc.
2007 600 HO IQ CFI
Model Number: S07PP6HS/S07PP6HSA/S07PP6HSB
Engine
Engine Type
Liberty Liquid-Cooled /
Case Reed Induction
Model Number S3206-6044-PF6H
Displacement / # Cylinders 599cc / 2
Bore (inches/mm) 3.04 / 77.25
Stroke (inches/mm) 2.52 / 64
Piston to Cylinder
Clearance (inches/mm)
.0034-.007/0.086-0.178
Installed Ring Gap
(inches / mm)
.014-.020/0.356-0.508
Operating RPM ±200 8250
Idle RPM ±200 1700
Engagement RPM ±200 3800
Exhaust Valve Spring Purple
Thermostat Opening
Temperature (° F/ ° C)
120 / 49
Fuel Delivery
Type-Number of Fuel
Injectors
CFI-4
Throttle Body Marking 1203213
Throttle Body Bore 46mm
TPS Voltage @ Idle
(5 Vdc +/- .01 Input)
0.95 +/- 0.01 Vdc
Fuel Pressure-PSI (bar) 58-60 (4.0-4.1)
Fuel Octane (R+M/2)
Recommended
Minimum
91 Oxygenated
87 Non-Oxygenated
Clutch Settings
ALTITUDE
meters
(feet)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight
Clutch
Spring
Clutch
Spring
Driven
Helix
Gearing
0-600
(0-2000)
10-62
BLK / GRN
(120 / 340)
(7042083)
RED/BLK
(140 / 240)
(7043058)
64/42-.36
LW ER
23:39-76
600-1200
(2000-4000)
10-60
56/42-.36
LW ER
22:39-76
1200-1800
(4000-6000)
10-58
22:40-76
1800-2400
(6000-8000)
10-56
2400-3000
(8000-10,000)
10-54
20:41-76
3000-3600
(10,000-12,000)
10-AL
Drive Clutch Bolt Torque: 80 ft-lbs (108 Nm)
Re-torque after running engine.
General
Width (in/cm) 48 / 121.9
Length (in/cm) 115 / 292.1
Height (in/cm) 48 / 121.9
Estimated Dry Weight
(lb/kg)
485 / 220.2
Fuel (Gallons/Liters) 11.7 / 44.3
Oil (Quarts/Liters) 3.4 / 3.2
Cooling System Capacity
(Quarts/Liters)
6.3 / 6
Brake Fluid DOT 4
Drive Belt
Part Number
Width (inches / cm)
Side Angle
Circumference (inches / cm)
Center Distance (inches / cm)
3211080
1.438 / 3.65
28°
46.625 / 118.4
11.5 / 29.2
Chaincase
Center Distance (inches)
Top Gear (Stock)
Bottom Gear (Stock)
Chain (Stock)
Gear Lube
Capacity (oz / ml)
Reverse System
8.373
23
39
76
Polaris Synthetic
11 / 325.3
PERC
1.9
Model Specifications
1
9923900 2007-2013 IQ Service Manual
©2012 Polaris Sales Inc.
Electrical
Alternator Output
Operating Voltage
Watts @ 13.5 Vdc
(Total)
13.5-14.5 Vdc
400
Ignition Timing
18° @1700 RPM
Coolant Temp = 120°F
(49°C)
Spark Plug Gap
in.(mm)
.027 (.70)
Spark Plug Champion RN57YCC
Track
Width-Inches (cm) 15 (38)
Length-Inches (cm) 121 (307)
Lug Height-Inches (cm)
1.0 (5) (STD.)
1.25 (3.175) (OPT.)
Track tension sag in/cm
with 10 lbs/4.54kg placed
16 in/40cm ahead of rear
idler shaft
7/8 - 1-1/8(2.2-2.9cm)
Front Suspension
Suspension Type IQ 42.5
Shocks
Ryde FX HPG w/IFP (STD.)
(Rebuildable)
Fox Compression Adj. Remote
Reservoir HPG (OPT.)
(Rebuidable)
IFS Spring Rate
lbs/in (N/mm)
100 (17.5)
Spring Installed
Length
Inches (cm)
10.55 (26.8)
Front Vertical Travel
Inches (cm)
10 (25.4)
Ski Center Distance
Inches (cm)
42.5 (108)
Camber Inches (cm) 2.25 0.31 (57 7.9)
Toe Out Inches (cm) 0-0.12 (0-0.31)
Rear Suspension
Suspension Type IQ 121
Front Track Shock (FTS)
Ryde FX HPG w/IFP (STD.)
(Rebuildable)
Fox HPG w/IFP (OPT.)
(Rebuildable)
FTS Spring Rate
lbs/in (N/mm)
130-270 (2.3-4.8)
FTS Spring Installed
Length Inches (cm)
7.97 (20.2)
Rear Track Shock (RTS)
Fox PS5 w/IFP (STD.)
(Rebuildable)
Fox Compression
Adjustable Remote
Reservoir HPG (OPT.)
(Rebuildable)
Torsion Spring Diameter
Tail Angle
.374
80°
Rear Travel Inches (cm) 13.9 (35.3)
1.10
Model Specifications
9923900 2007-2013 IQ Service Manual
©2012 Polaris Sales Inc.
2007 600 HO Switchback CFI
Model Number: S07PS6HS/S07PS6HSA/S07PS6HSB
Engine
Engine Type
Liberty Liquid-Cooled /
Case Reed Induction
Model Number S3206-6044-PF6H
Displacement / # Cylinders 599cc / 2
Bore (inches/mm) 3.04 / 77.25
Stroke (inches/mm) 2.52 / 64
Piston to Cylinder
Clearance (inches/mm)
.0034-.007/0.086-0.178
Installed Ring Gap
(inches / mm)
.014-.020/0.356-0.508
Operating RPM ±200 8250
Idle RPM ±200 1700
Engagement RPM ±200 3800
Exhaust Valve Spring Purple
Thermostat Opening
Temperature (° F/ ° C)
120 / 49
Fuel Delivery
Type-Number of Fuel
Injectors
CFI-4
Throttle Body Marking 1203213
Throttle Body Bore 46mm
TPS Voltage @ Idle
(5 Vdc +/- .01 Input)
0.95 +/- 0.01 Vdc
Fuel Pressure-PSI (bar) 58-60 (4.0-4.1)
Fuel Octane (R+M/2)
Recommended
Minimum
91 Oxygenated
87 Non-Oxygenated
Clutch Settings
ALTITUDE
meters
(feet)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight
Clutch
Spring
Clutch
Spring
Driven
Helix
Gearing
0-600
(0-2000)
10-62
BLK / GRN
(120 / 340)
(7042083)
RED/BLK
(140 / 240)
(7043058)
64/42-.36
LW ER
22:39-76
600-1200
(2000-4000)
10-60
56/42-.36
LW ER
1200-1800
(4000-6000)
10-58 22:40-76
1800-2400
(6000-8000)
10-56
20:41-76
2400-3000
(8000-10,000)
10-54
3000-3600
(10,000-12,000)
10-AL
Drive Clutch Bolt Torque: 80 ft-lbs (108 Nm)
Re-torque after running engine.
General
Width (in/cm) 48 / 121.9
Length (in/cm) 125 / 317.5
Height (in/cm) 48 / 121.9
Estimated Dry Weight
(lb/kg)
485 / 220.2
Fuel (Gallons/Liters) 11.7 / 44.3
Oil (Quarts/Liters) 3.4 / 3.2
Cooling System Capacity
(Quarts/Liters)
6.3 / 6
Brake Fluid DOT 4
Drive Belt
Part Number
Width (inches / cm)
Side Angle
Circumference (inches / cm)
Center Distance (inches / cm)
3211080
1.438 / 3.65
28°
46.625 / 118.4
11.5 / 29.2
Chaincase
Center Distance (inches)
Top Gear (Stock)
Bottom Gear (Stock)
Chain (Stock)
Gear Lube
Capacity (oz / ml)
Reverse System
8.373
22
39
76
Polaris Synthetic
11 / 325.3
PERC
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This full service and repair manual is a comprehensive factory workshop manual covering the Polaris 550 600 IQ, LX, Shift, RMK, Dragon, Switchback Widetrack Snowmobile models from 2007 to 2013. It is a professional manual suitable for both professional mechanics and DIY enthusiasts, providing detailed repair, servicing, and troubleshooting procedures.
The manual contains hundreds of pages with detailed photos and diagrams, along with step-by-step instructions and highly detailed exploded diagrams and pictures to guide you through each job accurately.
It is available in digital format for instant access on your computer, tablet, or smartphone. You have the flexibility to print out a single page or the entire manual as per your requirement. Additionally, this manual can be used on multiple computers without any limitations or trial periods, and it does not expire or require any renewal fees.
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