
General Information
1.1
CHAPTER 1
General Information
1
9922281 - 2010 Rush Service Manual Rev.1
MODEL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
2010 600 RUSH PRO-RIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
SNOWMOBILE NUMBER DESIGNATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
MODEL NUMBER DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
VEHICLE IDENTIFICATION NUMBER (VIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
VIN NUMBER DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
TUNNEL DECAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
PUBLICATION PART NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
2010 PUBLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
SERVICE / SAFETY BULLETINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
GENERAL REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
STANDARD BOLT TORQUE SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
FUEL / OIL PREMIX RATIOS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
GASOLINE VOLATILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
SAE TAP DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7
METRIC TAP DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7
DECIMAL EQUIVALENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7
MEASUREMENT CONVERSION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
PISTON WASH / SPARK PLUG READING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
GLOSSARY OF TERMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9

1.2
General Information
9922281 - 2010 Rush Service Manual Rev.1
MODEL SPECIFICATIONS
2010 600 Rush Pro-Ride
Model Numbers:
S10BF6KSA / S10BF6KSL / S10BF6KEA
Engine
Engine Type
Liberty Liquid-Cooled /
Case Reed Induction
Model Number S4202-6044-OP6N
Displacement / # Cylinders 599cc / 2
Bore (inches/mm) 3.04 / 77.25
Stroke (inches/mm) 2.52 / 64
Piston to Cylinder
Clearance (inches/mm)
.0033 - .005 / .085 - .127
Installed Ring Gap
(inches / mm)
.014 - .020 / .356 - .508
Operating RPM ±200 8250
Idle RPM 1700
Engagement RPM ±200 3800
Exhaust Valve Spring Purple
Fuel Delivery
Type - Number of Fuel Injectors DC-CFI - 2+2
Throttle Body Marking 1203978
Throttle Body Bore 46mm
TPS Voltage @ Idle
(5 VDC +/- .01 Input)
0.95 +/- 0.01 VDC
Fuel Pressure - PSI (bar) 58 (4.0)
Fuel Octane (R+M/2)
(24 OHM Resistor Plugged In)
-Minimum
-Recommended
(160 OHM Resistor Plugged In)
-Minimum
-Recommended
87 (10% Ethanol)
91 (10% Ethanol)
87 (Non Ethanol)
91 (Non Ethanol)
Clutch Settings
ALTITUDE
meters
(feet)
DRIVE CLUTCH P2 DRIVEN CLUTCH
Shift
Weight
Clutch
Spring
Clutch
Spring
Driven
Helix
Gearing
0-600
(0-2000)
10-64
BLACK
120 - 310
7043601
130 - 180
Tabbed
7043515
58/42 - .45
5137176
23:39 - 72
600-1200
(2000-4000)
10-62 22:39 - 72
1200-1800
(4000-6000)
10-60
22:40 - 72
1800-2400
(6000-8000)
10-58
2400-3000
(8000-10,000)
10-56
20:41 - 72
3000-3600
(10,000-12,000)
10A-L
Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)
Re-torque after running engine.
Clutch Settings (S10BF6KSL)
ALTITUDE
meters
(feet)
DRIVE CLUTCH P2 DRIVEN CLUTCH
Shift
Weight
Clutch
Spring
Clutch
Spring
Driven
Helix
Gearing
0-600
(0-2000)
10-64
BLK/GRN
120 - 340
7042083
130 - 180
Tabbed
7043515
58/42 - .45
5137176
23:39 - 72
600-1200
(2000-4000)
10-62 22:39 - 72
1200-1800
(4000-6000)
10-60
22:40 - 72
1800-2400
(6000-8000)
10-58
2400-3000
(8000-10,000)
10-56
20:41 - 72
3000-3600
(10,000-12,000)
10A-L
Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)
Re-torque after running engine.
Track
Width - Inches (cm) 15 (38)
Length - Inches (cm) 120 (304.8)
Pitch 2.86
Lug Height - Inches (cm) 1.25 (3.175)
Track tension sag in/cm
with 10 lbs/4.54kg placed
16 in/40cm ahead of rear
idler shaft
7/8 - 1-1/8(2.2 - 2.9cm)

1.3
General Information
1
9922281 - 2010 Rush Service Manual Rev.1
NOTE: * = Rider weight in everyday clothing.
** = From full soft (CCW) position.
General
Width (in/cm) 48 / 121.9
Length (in/cm) 108 / 274
Height (in/cm) 46 / 117
Estimated Dry Weight (lb/kg) 459 / 208
Fuel (Gallons / Liters) 11 / 41.6
Oil (Quarts / Liters) 3.4 / 3.3
Cooling System Capacity(Qts/ L) 5.25 / 5.0
Brake Fluid DOT 4
Drive Belt
Part Number
Width (inches / cm)
Side Angle
Ride Out (inches / mm)
Circumference (inches / cm)
Center Distance (inches / cm)
3211122
1.460 / 3.7
26_
.09 / 2.3
46.77 / 118.8
11.5 / 29.2
Chaincase
Center Distance (inches)
Top Gear (Stock)
Bottom Gear (Stock)
Chain (Stock)
Gear Lube
Capacity (oz / ml)
Reverse System
7.53
23
39
72
Polaris Synthetic (80W)
9 / 266
PERC
Electrical
Alternator Output
Operating Voltage
Watts @ 13.5 VDC (Total)
13.5 - 14.5 VDC
400
Ignition Timing
18_ @1700 RPM
Coolant Temp = 120_F (49_C)
Spark Plug Gap in.(mm) .027 (.70)
Spark Plug NGK BPR9ES
Front Suspension
Suspension Type Rush 42.5
Shocks
Walker Evans Needle w/Remote
Reservoir
16 Click Compression Adjustable
Factory Setting** = 6
IFS Spring Rate
lbs/in (N/mm)
80 (14)
IFS Spring Installed
Length - Inches (cm)
Preload = 3.75 (9.5)
10.25 (26)
Front Vertical Travel
Inches (cm)
9 (22.9)
Ski Center Distance
Inches (cm)
Setup Width
42.5 (108)
41.52 (105)
Camber Inches (cm) 1.68 0.31 (4.3 .8)
Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Rear Suspension
Suspension Type Pro-Ride Progressive
Front Track Shock
(FTS)
Walker Evans w/Remote Reservoir
16 Click Compression Adjustable
Factory Setting** = 2
FTS Spring Rate
lbs/in (N/mm)
120 - 310 (21 - 54.25)
FTS Spring Installed
Length
Inches (cm)
Preload = 1.25 (3.2)
7.55 (19.17)
Rear Track Shock
(RTS)
Walker Evans Needle
w/Remote Reservoir
16 Click Compression Adjustable
Factory Setting** = 4
Standard RTS Spring
Rider Weight*
120 - 250lbs.
Rate lbs/in (N/mm)
PN: 7043572-385
190 (33.25)
LW RTS Spring
Rider Weight*
90 - 150lbs.
Rate lbs/in (N/mm)
PN: 7041575-385
120 (21)
HD RTS Spring
Rider Weight*
240 - 335+lbs.
Rate lbs/in. (N/mm)
PN: 7043585-385
260 (45.5)
RTS Spring
Rider / Weight Setting
Spring length set to rider weight
using adjustment gauge.
STD Gauge PN: 5253792
LW Gauge PN: 5253854
HD Gauge PN: 5253855
(STD gauge in tool kit. LW and HD
gauges are accessories and should
be ordered when ordering a LW or
HD spring.)
Rider weight adjustment can also be
performed using tape measure and
RTS Spring Guide Table located in
the Steering/Suspension Chapter.
Rear Travel
Inches (cm)
14 (35.6)

1.4
General Information
9922281 - 2010 Rush Service Manual Rev.1
SNOWMOBILE NUMBER
DESIGNATIONS
Model Number Designation
Example: S10BF6KSA
VEHICLE IDENTIFICATION NUMBER
(VIN)
VIN Number Designation
Tunnel Decal
The Tunnel Decal has the Model Number (1), V.I.N.
Number (2), and the Manufactured Date (3). These
numbers should be referred to in any correspondence
regarding warranty, service or replacement parts. The
machine model and V.I.N. number identification decal is
located on the right front side of the tunnel. The V.I.N. (2)
number is permanently stamped into the tunnel. The
model number is embossed on the decal.
GROUP
MODEL
YEAR
MODEL LINE MODEL TYPE ENGINE MODIFIER
VIN
IDENTIFIER
OPTION
IDENTIFIER
1st digit 2/3rd digit 4th digit* 5th digit* 6th digit* 7th digit* 8th digit 9th digit**
S 10 B F 6 K S A
*=digits that would transfer to 17 digit VIN and are used in digits 4-8 respectively
**=9th digit will be used on color/featured versions of models (not including the base)
First 3 digits and 9th digit are sued in model number only. They are not used with the 17 digit VIN.
World Mfg. ID
Vehicle Descriptors Vehicle Identifiers
Body Style
Type
Engine Size
Engine Modifier
Series
Check Digit
Model Year
Mfg. Location
Individual Serial No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
S N 1 B F 6 K S 0 2 2 0 0 0 0 0 0
1 2
3

1.5
General Information
1
9922281 - 2010 Rush Service Manual Rev.1
PUBLICATION PART NUMBERS
2010 Publications
NOTE: Owner’s Manuals and electronic parts catalogs available at:
http://www.polarisindustries.com/en-us/RidersPortal.
Service / Safety Bulletins
No bulletins at the time of publication.
MODEL OWNER'S MANUAL SUPPLEMENT PARTS BOOK
600 RUSH Pro-Ride 9922276
9922279
9922648 (S10BF6KSL)
9922280

1.6
General Information
9922281 - 2010 Rush Service Manual Rev.1
GENERAL REFERENCE
Standard Bolt Torque Specification
Fuel / Oil Premix Ratios
Formula:
• 1 Gallon = 128 Ounces
• 128 / (Desired Ratio) = Ounces of oil for every 1
gallon of fuel.
• 128 / 40 (40:1 Ratio) = 3.2 ounces of oil for every 1
gallon of fuel.
Always mix ratio in 5 gallon increments.
NOTE: A 40:1 premix should always be used during
engine break-in or after re-building the engine.
Gasoline Volatility
When gasoline is blended, it is given a Reid Vapor
Pressure (RVP) number which reflects its ability to
vaporize or mix with air at a given temperature range.
Gasoline vapor pressure is measured by putting a sample
of fuel inside a closed container and applying a specified
amount of heat to the container for a certain amount of
time. RVP will vary from about 7.0 PSI during the summer
to approximately 13.5 PSI during the colder months.
Service stations selling a large volume of fuel will normally
have the correct blend to work well at all times throughout
the year in their local area.
When the weather is very cold, gasoline must be able to
vaporize very quickly in order for an engine to start and
warm up properly. If summer blend fuel is being used in the
winter, little or no vaporization will occur. Droplets will form
causing flooding and very hard starting.
If winter blend fuel is being used during the summer
months, it may cause vapor lock (boiling fuel) inside the
fuel lines, fuel pump, or carburetor. This will cause warm
engine driveability problems and hard starting when
warm.
BOLT SIZE
THREADS/IN
GRADE 2
FT-LB(N-M)
GRADE 5
FT-LB(N-M)
GRADE 8
FT-LB(N-M)
1/4 20 5 (7) 8 (11) 12 (16)
1/4 28 6 (8) 10 (14) 14 (19)
5/16 18 11 (15) 17 (23) 25 (35)
5/16 24 12 (16) 19 (26) 29 (40)
3/8 16 20 (27) 30 (40) 45 (62)
3/8 24 23 (32) 35 (48) 50 (69)
7/16 14 30 (40) 50 (69) 70 (97)
7/16 20 35 (48) 55 (76) 80 (110)
1/2 13 50 (69) 75 (104) 110 (152)
1/2 20 55 (76) 90 (124) 120 (166)
FT-LB X 1.356 = N-M
N-M X.7376 = FT-LB
FUEL
(GALLONS)
40:1 RATIO
(OUNCES OF OIL)
45:1 RATIO
(OUNCES OF OIL)
50:1 RATIO
(OUNCES OF OIL)
1 3.2 2.8 2.6
5 16 14 13
10 32 28 26
Grade 2
Grade 5 Grade 8
MAXIMUM REID VAPOR
AMBIENT AIR TEMP
RANGE
CLASS PRESSURE LOW HIGH
A 7.0 psi (0.5 bar) 60°F (16°C)
110°F+
(43°C+)
B 9.0 psi (0.6 bar) 50°F (10°C)
110°F
(43°C)
C 10.5psi (0.7 bar)
40°F
(4°C)
97°F (36°C)
D 12.0psi (0.8 bar)
30°F
(-1°C)
85°F (29°C)
E 13.5psi (0.9 bar)
20°F
(-7°C)
69°F (21°C)
Add 2.45°F for each 1000 ft (305m) above sea level

1.7
General Information
1
9922281 - 2010 Rush Service Manual Rev.1
SAE Tap Drill Sizes
Metric Tap Drill Sizes
Decimal Equivalents
1/64 ................................................................ ............. .0156
............. 1/32..................... ...............0312 .... 1 mm= .0394"
3/64 ................................... ...............0469
............. 1/16 ..................... ...............0625
5/64 ................................... ...............0781 .... 2 mm = .0787"
............. 3/32 ..................... ...............0938
7/64 ................................... ...............1094 .... 3 mm =.1181"
............. 1/8......... .1250
9/64 ................................... ...............1406
............. 5/32..................... ...............1563 .... 4 mm = .1575"
11/64 ................................. ...............1719
............. 3/16..................... ...............1875 .... 5mm= .1969"
13/64 ................................. ...............2031
............. 7/32..................... ...............2188
15/64 ................................. ...............2344 .... 6 mm = .2362"
............. 1/4......... .25
17/64 ................................. ...............2656 .... 7 mm = .2756"
............. 9/32 ..................... ...............2813
19/64 ................................. ...............2969
............. 5/16..................... ...............3125 .... 8mm= .3150"
21/64 ................................. ...............3281
............. 11/32 .................. ...............3438 .... 9 mm = .3543"
23/64 ................................. ...............3594
............. 3/8......... .375
25/64 ................................. ...............3906 .... 10 mm = .3937"
............. 13/32................... ...............4063
27/64 ................................. ...............4219 .... 11 mm =.4331"
............. 7/16 ...................... ...............4375
29/64 ................................. ...............4531
............. 15/32................... ...............4688 .... 12 mm = .4724"
31/64 ................................. ...............4844
............. 1/2......... .5 ....................... ............. 13mm = .5118"
33/64 ................................. ...............5156
............. 17/32................... ...............5313
35/64 ................................. ...............5469 .... 14 mm = .5512"
............. 9/16 ..................... ...............5625
37/64 ................................. ...............5781 .... 15 mm = .5906"
............. 19/32................... ...............5938
39/64 ................................. ...............6094
............. 5/8......... .625 ................... ............. 16mm=. 6299"
41/64 ................................. ...............6406
............. 21/32................... ...............6563 .... 17 mm =.6693"
43/64 ................................. ...............6719
............. 11/16 ................... ...............6875
45/64 ................................. ...............7031 .... 18 mm = .7087"
............. 23/32 .................... ...............7188
47/64 ................................. ...............7344 .... 19 mm = .7480"
............. 3/4......... .75
49/64 ................................. ...............7656
............. 25/32................... ...............7813 .... 20 mm = .7874"
51/64 ................................. ...............7969
............. 13/16................... ...............8125 .... 21 mm =.8268"
53/64 ................................. ...............8281
............. 27/32................... ...............8438
55/64 ................................. ...............8594 .... 22 mm = .8661"
............. 7/8......... .875
57/64 ................................. ...............8906 .... 23 mm = .9055"
............. 29/32................... ...............9063
59/64 ................................. ...............9219
............. 15/16 .................... ...............9375 .... 24 mm = .9449"
61/64 ................................. ...............9531
............. 31/32................... ...............9688 .... 25 mm = .9843"
63/64 ................................. ...............9844
............. 1............ 1.0
Thread Size/ Drill Size Thread Size / Drill Size
#0-80 3/64 1/2-13 27/64
#1-64 53 1/2-20 29/64
#1-72 53 9/16-12 31/64
#2-56 51 9/16-18 33/64
#2-64 50 5/8-11 17/32
#3-48 5/64 5/8-18 37/64
#3-56 45 3/4-10 21/32
#4-40 43 3/4-16 11/16
#4-48 42 7/8-9 49/64
#5-40 38 7/8-14 13/16
#5-44 37 1-8 7/8
#6-32 36 1-12 59/64
#6-40 33 1 1/8-7 63/64
#8-32 29 1 1/8-12 1 3/64
#8-36 29 1 1/4-7 1 7/64
#10-24 24 1 1/4-12 1 11/64
#10-32 21 1 1/2-6 1 11/32
#12-24 17 1 1/2-12 1 27/64
#12-28 4.6mm 1 3/4-5 1 9/16
1/4-20 7 1 3/4-12 1 43/64
1/4-28 3 2-4 1/2 1 25/32
5/16-18 F 2-12 1 59/64
5/16-24 I 2 1/4-4 1/2 2 1/32
3/8-16 O 2 1/2-4 2 1/4
3/8-24 Q 2 3/4-4 2 1/2
7/16-14 U 3-4 2 3/4
7/16-20 25/64
Tap Size Drill Size
Decimal
Equivalent
Nearest
Fraction
3x.50 #39 0.0995 3/32
3x.60 3/32 0.0937 3/32
4x.70 #30 0.1285 1/8
4x.75 1/8 0.125 1/8
5x.80 #19 0.166 11/64
5x.90 #20 0.161 5/32
6x1.00 #9 0.196 13/64
7x1.00 16/64 0.234 15/64
8x1.00 J 0.277 9/32
8x1.25 17/64 0.265 17/64
9x1.00 5/16 0.3125 5/16
9x1.25 5/16 0.3125 5/16
10x1.25 11/32 0.3437 11/32
10x1.50 R 0.339 11/32
11x1.50 3/8 0.375 3/8
12x1.50 13/32 0.406 13/32
12x1.75 13/32 0.406 13/32

1.8
General Information
9922281 - 2010 Rush Service Manual Rev.1
Measurement Conversion Chart Piston Wash / Spark Plug Reading
Changing temperature, barometer, altitude, and fuel
supply are just a few of the factors that can affect the day
to day performance of your engine. That is why using
Exhaust Gas Temperatures (EGT) are important for
maintaining optimum performance. There are two
methods for helping you determine what the EGTs are for
your machine. Piston wash and the coloring of your spark
plug. The piston wash is by far the most valuable tool in
concluding EGTs, with the spark plug color running a
distant second. Use the illustrations below to help
establish the EGTs for your machine.
Once the proper jetting is established, you can reference
the EGT gauge for your baseline numbers. Then, if there
is a rise or fall of 25 degrees, you must jet accordingly to
return your EGTs to the baseline numbers.
UNIT OF
MEASURE
MULTIPLIED BY CONVERTS TO
ft-lb x 12 = in-lb
in-lb x.0833 = ft-lb
ft-lb x 1.356 = N-m
in-lb x.0115 = kg-m
N-m x.7376 = ft-lb
kg-m x 7.233 = ft-lb
kg-m x 86.796 = in-lb
kg-m x 10 = N-m
in x 25.4 = mm
mm x.03937 = in
in x 2.54 = cm
mile x 1.6 = km
km x.6214 = mile
Ounces (oz) x 28.35 = grams (g)
grams (g) x.035 = Ounces (oz)
cc’s x.03381
= Fluid Ounces
(oz)
lbs x.454 = kg
kg x 2.2046 = lbs
Cubic Inches x 16.387
= Cubic
Centermeters
Cubic Centimeters x.061 = Cubic Inches
Imperial pints x.568 = liters (l)
liters (l) x 1.76 = Imperial pints
Imperial quarts x 1.137 = liters (l)
liters (l) x.88 = Imperial quarts
Imperial quarts x 1.201 = US quarts
US quarts x.833 = Imperial quarts
US quarts x.946 = liters
liters x 1.057 = US quarts
US gallon x 3.785 = liter
liter x.264 = US gallon
Pounds force per
square inch (psi)
x 6.895
= Kilo pascals
(kPa)
Kilo pascals (kPa) x.145
= Pounds force per
square inch (psi)

1.9
General Information
1
9922281 - 2010 Rush Service Manual Rev.1
Glossary Of Terms
ABDC: After bottom dead center.
ACV: Alternating current voltage.
Alternator: Electrical generator producing voltage
alternating current.
ATDC: After top dead center.
BBDC: Before bottom dead center.
BDC: Bottom dead center.
BTDC: Before top dead center.
CC: Cubic centimeters.
Center Distance: Distance between center of crankshaft
and center of driven clutch shaft.
CFI: Cleanfire Fuel Injection fuel management and ignition
system. In this system, all system and chassis voltage is
DC.
Chain Pitch: Distance between chain link pins (No. 35 =
3/8" or 1 cm). Polaris measures chain length in number of
pitches.
CI: Cubic inches.
Clutch Buttons: Plastic bushings which aid rotation of the
movable sheave in the drive and driven clutch.
Clutch Offset: Drive and driven clutches are offset so that
drive belt will stay nearly straight as it moves along the
clutch face.
Clutch Weights: Three levers in the drive clutch which
relative to their weight, profile and engine RPM cause the
drive clutch to close and grip the drive belt.
Crankshaft Run-Out: Run-out or “bend” of crankshaft
measured with a dial indicator while crankshaft is
supported between centers on V blocks or resting in
crankcase. Measure at various points especially at PTO.
CVT: Continuously Variable Transmission (Drive Clutch
System)
DCV: Direct current voltage.
DC-CFI: Cleanfire Fuel Injection fuel managment and
ignition system featuring a stator with a separate DCV
system coil and ACV lighting coil.
DET (Detonation Elimination Technology): Engine
monitoring and control software that reduces ignition
timing and/or adds fuel when detonation is detected.
Dial Bore Gauge: A cylinder measuring instrument which
uses a dial indicator. Good for showing taper and out-of-
round in the cylinder bore.
Electrical Open: Open circuit. An electrical circuit which
isn't complete.
Electrical Short: Short circuit. An electrical circuit which
is completed before the current reaches the intended load.
(i.e. a bare wire touching the chassis).
End Seals: Rubber seals at each end of the crankshaft.
Engagement RPM: Engine RPM at which the drive clutch
engages to make contact with the drive belt.
ft.: Foot or feet.
ft-lb: (foot pounds) A force of one pound at the end of a
lever one foot in length, applied in a rotational direction.
g: Gram. Unit of weight in the metric system.
gal.: Gallon.
ID: Inside diameter.
in.: Inch/inches.
in-lb: (inch pounds) A force of one pound at the end of a
lever one foot in length, applied in a rotational direction. 12
in. lbs. = 1 ft. lb.
kg/cm
2
: Kilograms per square centimeter.
kg-m: Kilogram meters.
Kilogram/meter: A force of one kilogram at the end of a
lever one meter in length, applied in a rotational direction.
l or ltr: Liter.
lbs/in
2
: Pounds per square inch.
Left or Right Side: Always referred to based on normal
operating position of the driver.
m: Meter/meters.
Mag: Magneto.

1.10
General Information
9922281 - 2010 Rush Service Manual Rev.1
Magnetic Induction: As a conductor (coil) is moved
through a magnetic field, a voltage will be generated in the
windings. Mechanical energy is converted to electrical
energy in the stator.
mi.: Mile/miles.
mm: Millimeter. Unit of length in the metric system. 1 mm
= approximately .040".
Nm: Newton meters.
OD: Outside diameter.
Ohm: The unit of electrical resistance opposing current
flow.
oz.: Ounce/ounces.
PERC: Polaris Electronic Reverse Control
Piston Clearance: Total distance between piston and
cylinder wall.
psi.: Pounds per square inch.
PTO: Power take off.
PVT : Polaris Variable Transmission
qt.: Quart/quarts.
Regulator: Voltage regulator. Regulates battery charging
system output at approx. 14.5 DCV as engine RPM
increases.
Reservoir (Surge) Tank: The fill tank in the liquid cooling
system.
Resistance: In the mechanical sense, friction or load. In
the electrical sense, ohms, resulting in energy conversion
to heat.
RPM: Revolutions per minute.
Seized Piston: Galling of the sides of a piston. Usually
there is a transfer of aluminum from the piston onto the
cylinder wall.
Stator Plate: The plate mounted under the flywheel
supporting the battery charging coils.
TDC: Top dead center. Piston's most outward travel from
crankshaft.
VES: Variable Exhaust System
Volt: The unit of measure for electrical pressure of
electromotive force. Measured by a voltmeter in parallel
with the circuit.
Watt: Unit of electrical power. Watts = amperes x volts.
WOT : Wide open throttle.
You're Reading a Preview
What's Included?
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$28.99
calcActive())">
2010 Polaris 600 Rush Pro-Ride Snowmobile Service Repair Workshop Manual (Part# 9922281)
Viewed 31 Times Today
What's Included?
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$28.99
Loading...
Secure transaction
What's Included?
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
Description
The 2010 Polaris 600 Rush Pro-Ride Snowmobile Service Repair Manual is a comprehensive resource for both professional mechanics and DIY enthusiasts. It contains easy-to-read text sections, high-quality diagrams, and clear instructions, covering the following:
- General Information
- Maintenance
- Engine / Cooling / Exhaust
- Cleanfire Fuel Injection
- Final Drive / Brakes
- PVT System
- Shocks
- Steering and Suspensions
- Chassis
- Battery / Electrical
- Wiring Diagrams
The manual is available in PDF format and is compatible with all versions of Windows and Mac. It is presented in English and requires Adobe Reader for access. This manual is an essential tool for anyone looking to perform maintenance or repairs on the 2010 Polaris 600 Rush Pro-Ride Snowmobile, offering valuable time and cost savings.