2018 Yamaha KODIAK 700 EPS 4WD SE Service & Repair Manual

Repair&ServiceManual ServiceManual e4~. 2=>“P ;~y~~ =- . a=> -~ ~~

eas20002 YFM70KDXH/YFM70KDHH/ YFM70KPXH/YFM70KPAH/ YFM70KPHH/YFM70KPSH SERVICEMANUAL ©2016byYamahaMotorCorporation,U.S.A. Firstedition,June2016 Allrightsreserved. Anyreproductionorunauthorizeduse withoutthewrittenpermissionof YamahaMotorCorporation,U.S.A. isexpresslyprohibited. PrintedinU.S.A.

eBs20009 IMPORTANT ThismanualwasproducedbytheYamahaMotorCompany,Ltd.primarilyforusebyYamahadealers andtheirqualifiedmechanics.Itisnotpossibletoincludealltheknowledgeofamechanicinonemanual.Therefore,anyonewhousesthisbooktoperformmaintenanceandrepairsonYamahavehicles shouldhaveabasicunderstandingofmechanicsandthetechniquestorepairthesetypesofvehicles. Repairandmaintenanceworkattemptedbyanyonewithoutthisknowledgeislikelytorenderthevehicleunsafeandunfitforuse. Thismodelhasbeendesignedandmanufacturedtoperformwithincertainspecificationsinregardto performanceandemissions.Properservicewiththecorrecttoolsisnecessarytoensurethatthevehiclewilloperateasdesigned.Ifthereisanyquestionaboutaserviceprocedure,itisimperativethatyou contactaYamahadealerforanyserviceinformationchangesthatapplytothismodel.Thispolicyis intendedtoprovidethecustomerwiththemostsatisfactionfromhisvehicleandtoconformtofederal environmentalqualityobjectives. YamahaMotorCompany,Ltd.iscontinuallystrivingtoimproveallofitsmodels.Modificationsandsig- nificantchangesinspecificationsorprocedureswillbeforwardedtoallauthorizedYamahadealersand willappearinfutureeditionsofthismanualwhereapplicable. TIP *ThisServiceManualcontainsinformationregardingperiodicmaintenancetotheemissioncontrolsystem.Pleasereadthismaterialcarefully. *Designsandspecificationsaresubjecttochangewithoutnotice. EBS20001 IMPORTANTMANUALINFORMATION Particularlyimportantinformationisdistinguishedinthismanualbythefollowingnotations. Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonal ainjuryhazards.Obeyallsafetymessagesthatfollowthissymboltoavoid possibleinjuryordeath. AWARNINGindicatesahazardoussituationwhich,ifnotavoided,couldre- AWARNINGsultindeathorseriousinjury. ANOTICEindicatesspecialprecautionsthatmustbetakentoavoiddam- NOTICEagetothevehicleorotherproperty. TIPATIPprovideskeyinformationtomakeprocedureseasierorclearer.

Easco00e HOWTOUSETHISMANUAL Thismanualisintendedasahandy,easy-to-readreferencebookforthemechanic.Comprehensive explanationsofallinstallation,removal,disassembly,assembly,repairandcheckproceduresarelaid outwiththeindividualstepsinsequentialorder. *Themanualisdividedintochaptersandeachchapterisdividedintosections.Thecurrentsectiontitle “1”isshownatthetopofeachpage. *Sub-sectiontitles“2”appearinsmallerprintthanthesectiontitle. *Tohelpidentifypartsandclarifyproceduresteps,thereareexplodeddiagrams“3”atthestartofeach removalanddisassemblysection. *Numbers“4”aregivenintheorderofthejobsintheexplodeddiagram.Anumberindicatesadisassemblystep. *Symbols“5”indicatepartstobelubricatedorreplaced. Referto“SYMBOLS”. «Ajobinstructionchart“6”accompaniestheexplodeddiagram,providingtheorderofjobs,namesof parts,notesinjobs,etc.Thisstepexplainsremovalanddisassemblyprocedureonly.Forinstallation andassemblyprocedure,reversethesteps. *Jobs“7”requiringmoreinformation(suchasspecialtoolsandtechnicaldata)aredescribedsequen- tially. i cLuTcHCLUTCH eturcnFeinomeTeCUTE FeriawenssCicntexangasey 3=-Steenenaeaten ae 5—}———___ a oe. 6}+Ioy +Cuancosncrass ‘chsoekeik 2x]“taimmiooeiy 559se

SYMBOLS Thefollowingsymbolsareusedinthismanualforeasierunderstanding. TIP Thefollowingsymbolsarenotrelevanttoeveryvehicle. SYMBOL DEFINITION SYMBOL DEFINITION 0%) Serviceablewithenginemounted Gearoil Dp |B |H— FillingfluidMolybdenumdisulfideoil LubricantBrakefluid Specialtool=a5P4Wheelbearinggrease Tighteningtorque Lithium-soap-basedgrease Wearlimit,clearance Molybdenumdisulfidegrease Enginespeed Siliconegrease Electricaldata Applylockingagent(LOCTITE®). e- (S| DI LIN We Engineoil Replacethepartwithanewone.

~TABLEOFCONTENTS GENERALINFORMATION SPECIFICATIONS PERIODICCHECKSAND ADJUSTMENTS CHASSIS ENGINE COOLINGSYSTEM FUELSYSTEM DRIVETRAIN ELECTRICALSYSTEM TROUBLESHOOTING lelel~folal=le[s| =

IDENTIFICATION VEHICLEIDENTIFICATIONNUMBER. MODELLABELivsicsssisarsossses FEATURES.. OUTLINETHEEPS(ELECTRICPOWERSTEERING)SYSTEM (forEPSmodels) INSTRUMENTFUNCTIONS. IMPORTANTINFORMATION.... PREPARATIONFORREMO) REPLACEMENTPARTS..........c:eeeee GASKETS,OILSEALSANDO-RINGS. LOCKWASHERS/PLATESANDCOTTERPINS BEARINGSANDOILSEALS CIRCLIPS.......... RUBBERPARTS. ooovvuNy BASICSERVICEINFORMATION QUICKFASTENERS ELECTRICALSYST! SPECIALTOOLSsicssczvsscasescssscusesarssetnsstaseansneraseriiereestivacsiosswsssiosrsvasiecsessasiees1-14

IDENTIFICATION eBss0003 VEHICLEIDENTIFICATIONNUMBER Thevehicleidentificationnumber“1”isstamped intotheframe. MODELLABEL Themodellabel“1”isaffixedatthelocationin theillustration.Thisinformationwillbeneededto orderspareparts. 1-1 IDENTIFICATION

2018 Yamaha KODIAK 700 EPS 4WD SE Service & Repair Manual

You're Reading a Preview

Recently Viewed