2004-2005 Suzuki Twin-Peaks 700 (LT-V700F) Service & Repair Manual

LT-V700F 99500-46051-01E 99500-46051-01E

FOREWORD This manual contains an introductory description on the SUZUKI LT-V700F and procedures for its inspection/service and overhaul of its main components. Other information considered as generally known is not included. Read the GENERAL INFORMATION section to familiarize yourself with the vehicle and its maintenance. Use this section as well as other sections as a guide for proper inspection and service. This manual will help you know the vehicle better so that you can assure your customers of fast and reliable service. Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to properly perform the services described in this manual. Improper repair may result in injury to the mechanic and may render the vehicle unsafe for the rider. * This manual has been prepared on the basis of the latest specifications at the time of publication. If modifications have been made since then, differences may exist between the content of this manual and the actual vehicle. * Illustrations in this manual are used to show the basic principles of operation and work procedures.They may not represent the actual vehicle exactly in detail. * This manual is written for persons who have enough knowledge, skills and tools, including special tools, for servicing SUZUKI vehicles. If you do not have the proper knowledge and tools, ask your authorized SUZUKI motorcycle dealer to help you. © COPYRIGHT SUZUKI MOTOR CORPORATION 2004

SUZUKI LT-V700FK4 This manual was compiled based on the service manual for KVF700 issued by Kawasaki Heavy Industries, Ltd. Therefore, actual motorcycle condition may be different from photos in this manual. Refer to the list of corresponding materials and tools of two models at the back of the cover of this manual when required in the manual. The SUZUKI LT-V700F is derived from Kawasaki KVF700 and manufactured by Kawasaki Heavy industries, LTD. All specfications of the LT-V700F equal to the KVF700. Read the KVF700-A1–A2, B1–B2 to the LT-V700FK4 – K5.

List of corresponding materials and tools Select applicable model, lubricant, adhesive, sealing agent, oil or special tools referring to this list when reading this manual. Lubricant Bond, Sealant and Oil Symbol mark or defi- nition in this manual Suzuki recomended lubrcant, bond sealant G: Apply grease 99000-25030 Suzuki Super grease “A” (USA) 99000-25010 Suzuki Super grease “A” (Others) L: Apply a non-perma- nent locking agent 99000-32030 Suzuki Thread Lock Super “1303” (USA) 99000-32110 Suzuki Thread Lock Super “1322” (Others) 56019-120 Kawasaki Bond (Silicone Sealant) 99000-31230 Suzuki Bond “1216B”

SPECIAL TOOLS Base Manual Tools SUZUKI Recommend tools Base Manual Tools SUZUKI Recommend tools 57001-135 Bearing puller KK570-01135 Bearing puller 57001-164 Oil pressure gauge 10 kgf/cm² 09915-77331 Oil pressure gauge 57001-137 Steering stem bearing driver 09941-74910 Steering bearing installer 57001-221 Compression gauge 20 kgf/cm 2 09915-64512 Compression gauge 57001-143 Inside circlip pliers 09900-06108 Snap ring pliers 57001-241 Valve spring com- pressor assembly 09916-14510 Valve spring com- pressor 57001-144 Outside circlip pliers 09900-06107 Snap ring pliers 57001-910 Piston pin puller assembly 09910-34510 Piston pin puller

Base Manual Tools SUZUKI Recommend tools Base Manual Tools SUZUKI Recommend tools 57001-1017 Fuel level gauge 09913-14511 Fuel level gauge 09923-74511 Bearing remover 57001-1033 Oil pressure gauge adapter, PT 1/8 K5700-11033 Oil pressure gauge adapter, PT 1/8 09930-30104 Slide shaft 57001-1114 Valve seat cutter 45° – 27.5 K5700-11114 Valve seat cutter 45° – 27.5 57001-1058 Oil seal & Bearing remover 09941-64511 Bearing & Oil seal remover 57001-1119 Valve seat cutter 32° – 28 K5700-11119 Valve seat cutter 32° – 28 57001-1123 Valve seat cutter 60° – 30 K5700-11123 Valve seat cutter 60° – 30

Base Manual Tools SUZUKI Recommend tools Base Manual Tools SUZUKI Recommend tools 57001-1128 Valve seat cutter holder bar K5700-11128 Valve seat cutter holder bar 57001-1202 Valve spring com- pressor adapter, 22 K5700-11202 Valve spring com- pressor adapter, 22 57001-1129 Bearing driver set 09913-70210 Bearing installer set 57001-1203 Valve guide arbor, 5 K5700-11203 Valve guide arbor, 5 57001-1187 Valve seat cutter 45° – 30 K5700-11187 Valve seat cutter 45° – 30 57001-1204 Valve guide reamer, 5 K5700-11204 Valve guide reamer, 5 57001-1199 Valve seat cutter 32° – 33 K5700-11199 Valve seat cutter 32° – 33 57001-1208 Valve seat cutter holder, 5 K5700-11208 Valve seat cutter holder, 5

Base Manual Tools SUZUKI Recommend tools Base Manual Tools SUZUKI Recommend tools 57001-1211 Piston pin puller adapter, 14 K5700-11211 Piston pin puller adapter 57001-1241 Timing light K5700-11241 Timing light 57001-1216 Rotor puller M16/M18/M20/M22×1.5 K5700-11216 Rotor puller 57001-1249 Oil filter wrench K5700-11249 Oil filter wrench 57001-1238 Jack K5700-11238 Jack 57001-1265 Bearing remover shaft 9 57001-1239 Pilot screw adjuster, A 09913-10130 Carburator adjust driver 57001-1266 Bearing remover head, 10 × 12 09941-50111 Wheel bearing remover set

Base Manual Tools SUZUKI Recommend tools Base Manual Tools SUZUKI Recommend tools 57001-1269 Carburetor drain plug wrench, Hex 3 K5700-11269 Carburetor drain plug wrench, Hex 3 57001-1394 Hand tester 57001-1313 Flywheel holder K5700-11313 Flywheel holder 57001-1415 Peak voltage adapter 09900-25008 Multi circuit tester 57001-1343 Flywheel & Pulley holder K5700-11343 Flywheel & Pulley holder 57001-1405 Flywheel puller assembly M38 × 1.5/M35 × 1.5 K5700-11615 Flywheel puller assembly M38 × 1.5/M35 × 1.5 57001-1363 Socket wrench K5700-11363 Socket wrench 57001-1412 Drive & Driven pulley holder K5700-11412 Drive & Driven pulley holder

Base Manual Tools SUZUKI Recommend tools Base Manual Tools SUZUKI Recommend tools 57001-1429 Drive pulley puller bolt K5700-11429 Drive pulley puller bolt 57001-1473 Drive & Driven pulley holder K5700-11473 Drive & Driven pulley holder 57001-1454 Filler cap driver K5700-11454 Filler cap driver 57001-1474 Drive pulley wrench K5700-11474 Drive pulley wrench 57001-1457 Needle adapter set 09900-25009 Needle pointed probe set 57001-1476 Holder & Guide arbor K5700-11476 Holder & Guide arbor 57001-1472 Pulley holder attach- ment K5700-11472 Pulley holder attach- ment 57001-1477 Spacer & Holder K5700-11477 Spacer & Holder

2004-2005 Suzuki Twin-Peaks 700 (LT-V700F) Service & Repair Manual

You're Reading a Preview

Recently Viewed