2014-2015 Polaris Sportsman 570 ATV Service & Repair Manual
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PDLRRIS®
2014-2016 Sportsman 325 / ETX / 450 HO/ 570
Service Manual
FOREWORD
The information printed within this publication includes the latest product information at time of print. The most recent
version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Polaris Master Service Dealer® technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with the
service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper
tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this Service
Manual, contact an authorized dealer for service.
We value your input and appreciate any assistance you can provide in helping make these publications more useful.
Please provide any feedback you may have regarding this manual. Authorized dealers can submit feedback using 'Ask
Polaris' . Click on 'Ask Polaris', and then click on 'Service Manual/ Service Literature Question'.
Consumers, please provide your feedback in writing to: Polaris Industries Inc. ATTN : Service Publications Department,
2100 Hwy 55, Medina, MN 55340 .
Publication Printed October 2015 (PN 9926803 R04)
© Copyright 2015 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to
constant improvements in the design and quality of production components. some minor discrepancies may result between the actual vehicle and the information
presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or
inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
UNDERSTANDING SAFETY LABELS AND DIRECTIONS
Throughout this manual, important information is brought to your attention by the following symbols:
~,~dill&~
SAFETY ALERT WARNING indicates a potential hazard that may result in severe injury or death to the operator,
bystander or person(s) inspecting or servicing the vehicle.
SAFETY ALERT CAUTION indicates a potential hazard that may result in minor personal injury or damage to the
vehicle.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage.
NOTE provides key information by clarifying instructions.
IMPORTANT provides key reminders during disassembly, assembly and inspection of components .
TRADEMARKS
POLARIS ACKNOWLEDGES THE FOLLOWING PRODUCTS MENTIONED IN THIS MANUAL:
Loctite, Registered Trademark of the Loctite Corporation
Nyogel, Trademark of Wm. F. Nye Co.
Fluke, Registered Trademark of John Fluke Mfg. Co.
Mity-Vac, Registered Trademark of Neward Enterprises, Inc.
Torx, Registered Trademark of Textron
Hilliard, Trademark of the Hilliard Corporation
Warn, Trademark of Warn Industries
FOX, Registered Trademark of FOX RACING SHOX
RydeFX, Registered Trademark of ArvinMeritor
Some Polaris factory publications can be downloaded from www.polarisindustries.com, purchased from
www.purepolaris.com or by contacting the nearest Polaris dealer.
REVISION INDEX: 2015 - 2016 SPORTSMAN 325 / 450 HO/ 570
REV DATE CHANGES
R01 10/01/2015 Initial release
R02 12/15/2015 Update Spark Plug spec information
• Revised cylinder head bolt torque to be based on bolt color instead of model
R03 12/30/2015
year
• Reworded Oil Change procedure
• Added adjusting clutch offset information
• Added AWD Switch electrical testing information.
• Added ADC Switch electrical testing information.
R04 4/25/2016
• Revised EBS Clutch bolt torque.
• Revised 570 engine assembly view images.
• Revised silver cylinder head bolt torque.
2014-2016Sportsman325/ETX/450H0/570
Service Manual
Chapter Summary
CHAPTER 1: GENERAL INFORMATION
CHAPTER 2: MAINTENANCE
CHAPTER 3: ENGINE/ COOLING SYSTEM
CHAPTER 4: FUEL SYSTEM
CHAPTER 5: PVT SYSTEM
CHAPTER 6: TRANSMISSION
CHAPTER 7: FINAL DRIVE
CHAPTER 8: STEERING / SUSPENSION
CHAPTER 9: BRAKE SYSTEM
CHAPTER 10: BODY/ FRAME
CHAPTER 11: ELECTRICAL
GENERAL INFORMATION
CHAPTER 1
GENERAL INFORMATION
VEHICLE IDENTIFICATION .......... .. ..................... . ... . ......... ......... ....... .. ........... . 1.3
GENERAL INFORMATION .......... ... .. ... ... .... . ... . .... ......... . .... .......... . .. . .. .. ....... . ... 1.3
VIN LOCATION .... ...... .. .. ... ........... .. . .. ... ............ . ................ .. .. ...... . ....... ..... 1.3
ENGINE SERIAL NUMBER LOCATION - ETX ...... .... . ..... .... ...... ... .. . .. . ............. ......... . 1 .3
ENGINE SERIAL NUMBER LOCATION - 570 ....... ..... .. . ..... .. .... ... . ....... . .. ... .... .. .... ..... 1.3
TRANSMISSION I.D. LOCATION . ... ............. . .. . ..... .. ..... .................. .. .. ... ....... .. ... 1.4
MODEL NUMBER DESIGNATION ............ ... ..... .. . ...... ... .. ... ....... . .. ..... ..... ............ 1.4
MODEL NUMBER DESIGNATION (2015 +) .... .... .. .... . .. .. ............ .. . .... . .... ..... ...... . .... . 1.4
ENGINE DESIGNATION NUMBER - 2014 ......... . .. .... .. ....... ... ........ ... . ... ... . .... ..... .... .. 1.4
ENGINE DESIGNATION NUMBER - 2015 ... ........................................... .. .......... .... 1.5
ENGINE DESIGNATION NUMBER- 2016 ... .. .. .... . .. .... .. ...... .. .... .. ..... . ..... .. ... ... . ........ 1.5
VEHICLE SPECIFICATIONS ..... ........... . ... ... .... .. ...... ........... . ... .... ... ..... .. ....... ..... 1.6
2014 .... ..... .. ...... . ... .. ... .. ... .. .. . ... .......... ... . ... . .. .... .... ..... ....... .. ... ... ... ....... . 1.6
2014 SPORTSMAN 570 EFI / EPS . ... . ... ... .. ................ . ......... ...... ........... ... .. .. . 1.6
2014 SPORTSMAN FOREST 570 EFI / EPS .... .... ...... ......... ... . ..... .. ..... . .. ..... ....... 1.7
2014 SPORTSMAN TOURING 570 EFI .... .. .. ... .. .. . .. . .. . ....... ........ . .. ... .... .. .... .. ... . 1.8
2014 SPORTSMAN TOURING 570 EFI (INTL.) . . ... ... ..... ....... . .... ... .. . ... . ...... .... ... .... 1.9
2014 SPORTSMAN 570 UTE ....... . ....... ... .. .. .. ....... ... . ........ ....... .......... ... .. . . . 1. 10
2015 .... ...... ....... ... .. .. ...... . .... ... ... . ......... . .. ... .. ... ...... . ............ .. ... .. .. ... . ... 1. 11
2015 HAWKEYE 325 2X4 ..... . .. . ..... .. ............................................ ....... ... .. 1.11
2015 SPORTSMAN ETX . ... ... .... ....... .. .... . .. ..... ... .... . .................. . ........ ... ... 1. 12
2015 SPORTSMAN 570 / EPS ........ .. . .... ............. . ...... .. ............. . ....... ......... 1 .13
2015 SPORTSMAN FOREST 570 EFI / EPS .. ...... ......... . .... .. ... ... ..... ..... ... ..... . .. .. 1.14
2015 SPORTSMAN 570 SP .... ...... . ... .. . .. .. ..... .. ..... ...... ........ ...... . ......... ....... 1.15
2015 SPORTSMAN TOURING 570 / EPS ..... .. ........ . ... .. ... . ............ .. ... ...... .... . .. . 1. 16
2015 SPORTSMAN TOURING 570 (INTL.) .......... . ........... .. .... ........ ........ . ........ .. 1. 17
2015 SPORTSMAN TOURING 570 SP ... . .. .............. . ..... ... . .. ... ..... ... ...... ..... .. ... 1.18
2015 SPORTSMAN 570 UTE . . ........ .. .. ... .. ............ .. . .. .. .. .. . .... ..... ......... ... . ... 1 .19
2015 SPORTSMAN X2 570 ... . .... .. .. .. ... .. . ............ .. ......... .... .......... .. .. ... ...... 1 .20
2016 .... ..... ... .. ..... . ... .... .... . ...... . ......... ....... .... ... .. .. . ........... ..... ...... .... .... 1.21
2016 HAWKEYE 325 2X4 ...... .... ... ... ... ....... . ...... . .... ... .......... ... ....... ... . .. ... . . 1.21
2016 SPORTSMAN 450 HO 2X4 (INTL.) .... . ... ... ... ...... . ....... . .............. .. ............ 1.22
2016 SPORTSMAN 450 HO/ EPS . ...... .... ... ............. .. ........... . .. . ... . ............. .. 1.23
2016 SPORTSMAN 450 HO (INTL.) . . ....... .. .. .... .......... ... .... ..... ..... ...... . .. .. ....... 1.24
2016 SPORTSMAN 570 / EPS ... .. .......... .. ........... ...... ..... .. . .... ........... .. . ....... 1.25
2016 SPORTSMAN FOREST 570 EFI / EPS .... .. .. ... . ... ... ......... .. . .. ..... . ... ... .. ....... 1.26
2016 SPORTSMAN 570 SP .. ...... ......... .... . ... ........ ......... .. ...... . .. . .. . .... .. . ..... . 1.27
2016 SPORTSMAN TOURING 570 / EPS .. . .... .. ... ..... .................... . ........ . ......... 1.28
2016 SPORTSMAN TOURING 570 (INTL.) ....... .... ... .. ..... ... ........ .. ..... .. ... ... .... . ... 1.29
2016 SPORTSMAN TOURING 570 SP . ........ . ....... ........ .... .. ... .... ... ...... .. ... ...... . 1.30
2016 SPORTSMAN 570 UTE .. ...... ...... ......... .. .. ... ... .. ..... .... ....... .. .... .. ........ . 1.31
2016 SPORTSMAN X2 570 . .. . ............... . .. ........... ...... . .. . ............ .. .. ... ..... .. . 1.32
9926803 R04 - 2014-2016 Sportsman 325 / ETX / 450 HO/ 570 Service Manual
© Copyright Polaris Industries Inc.
1.1
1
GENERAL INFORMATION
1.2
MISC. SPECIFICATIONS AND CHARTS ....... . ........... ... ... . ....... .... ... ... .... ...... ... .... . .. ... . 1.34
PUBLICATION PART NUMBERS - 2014 .. ........ ..... ... .. .. .. .... .. .. .. ... . .. ... .. . ... .. .... . .. .. ... ... .. 1.34
PUBLICATION PART NUMBERS - 2015 .. ..... .. . .. . .. . ... .... .. .... .. ..... ... .... ................. ... .. ... 1.34
PUBLICATION PART NUMBERS - 2016 ..... . .. . ............ .. ..... ... ..... . ... ....... ... .. ... .... ..... .... 1.35
MASTER TORQUE TABLE ..... ...... .................. . .... .. ... .. .......... . .. .. .... .. .. .......... .. .... 1.37
MASTER SPECIAL TOOLS TABLE ........ . ... . ... .. ..... .... .. .. ....... . ... ... .... . .... ...... .. .. .... .... 1 .44
SPECIAL TOOLS ....... .. ..... .. ....... .. ........ .... .. . ...... ..... . .. ... ........ . .. . .. .. ..... ... ........ . 1.54
REPLACEMENT KEYS .... ... ....... ....... ... .. ...... . ...... ... .. . ... ........ . .. ...... .. ... .. ... .. ..... .. 1.55
CLUTCHING CHART - ETX ...... ........ . ............ .. . .......... .... ..... .. . .. . ...... .. .. ... . ...... .... 1.57
CLUTCHING CHART - 450 H.O. I 570 .. .. ... .... ....... .. ... .. .. . .. . ....... ... .. ...... .. . ... .. ...... ..... . 1.57
CONVERSION TABLE ........ ... . .. . ..... . .. .. .. ... .. ... . ..... .. . ...... ... ................. . .. . .. .. ....... 1.58
STANDARD BOLT TORQUE SPECIFICATION ..... ... .... .. . .. .. ... ... . ..... . .. .. . .. ... . .. .. ...... .... .... 1.59
METRIC BOLT TORQUE SPECIFICATION . ......... .. ...... .. ... . ....... .. ...... . .. . ... .. ............ ..... 1.59
SAE TAP/ DRILL SIZES .. ..... . .... .... .... .. .. ... ... . ... ... ...... ........ ..... . ....... ..... ..... . .. . ..... 1.60
METRIC TAP/ DRILL SIZES ..... .... ........... . .. .. . ... ... .. . ........... . ......... ... .............. .... .. 1.61
DECIMAL EQUIVALENTS ... . ....... ...... .. ... .... .. .... ..... .. . ...... ........ .. .. ... ...... . ... . .. . .. . ... 1.62
9926803 R04 - 2014-2016 Sportsman 325 / ETX / 450 HO/ 570 Service Manual
© Copyright Polaris Industries Inc.
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The Polaris Sportsman 570 ATV 2014-2015 Full Service & Repair Manual is a comprehensive factory manual designed for professional mechanics and DIY enthusiasts. It covers all repair, servicing, and troubleshooting procedures with detailed photos and diagrams, making it an essential tool for any maintenance or repair work on the Polaris Sportsman 570 ATV.
Key features of this manual include:
- Step-by-step instructions for all repair and maintenance tasks
- Highly detailed exploded diagrams and pictures
- Compatibility with Windows and MAC computers
- Unlimited use on multiple computers without any expiry or renewal fees
- Ability to print single pages or the entire manual
Whether you prefer digital access on your computer, tablet, or smartphone, this manual provides instant access without any extra fees or expiry dates. It is a valuable resource for ensuring that every repair or maintenance job is completed correctly.
Get your hands on the Polaris Sportsman 570 ATV 2014-2015 Full Service & Repair Manual and have the confidence to tackle any task related to your vehicle.
