1981-1982 Honda Odyssey FL250 Service & Repair Manual

HONDA ~rm FL250 , © HONDA MOTOR CO., LTD. 1980 '81 6,295002 A250DBD11

~------IMPORTANT SAFETY NOTICE ----------0 i'Mtlltittl Indicates a strong possibUityof severe personal injury or loss of life if instructions are not followed. i CA UTION r Indicates a possibility of personal injury or equipment damage if instructions are not followed. Detailed descriptions of standard workshop procedures, safety principles and service operations. are not included. It is important to note that this manual conta.ins some warnings and 'cautions against some specific service methods which could cause P.ERSONAL INJURY to service personnel or could damage a vehide or render it unsafe. Please understand that those warnings coulld not cover all conceivable wa,ys in which service, whether or not recommended by Honda might be done or of the possible hazardous consequences of each con,ceivable way, nor could Honda investigate all such ways. ', ______ Anyone using' service procedures or tools, whether or not recommended by Honda, must satisfy himself thoroughly that neither personal safety nor vehicle safety will be jeopard'i,.zed by the service method or tools sel,ected.

~HOl\TDA __ ~F_L_25_0 ____ T ABLE OF CONTENTS 1 . GENERAL INFORMATION ''"--'' A. Frame/ Engine Number Identifications and Number Location 5 ..... 1 -1 B. Lift and Support Points .......................................... 1 -2 2. TECHNICAL FEATURES········· .. ········· .. ···· .. ······ .. ········· 2-1 3. SPECIAL TOOLS···· ................................................... 3 -1 4. SERVICE DATA A. Requi red Mai ntenance Schedul e .............................. 4 -1 B. Lubrication POiints···················································4 -2 5. TECHNICAL DATA A. Standard Tolerances and Wear Limit ....................... 5J B. Torque Speci fi cations ............................................. 5 -2 6. GENERAL DATA A. Overall Vehicle Dimensions .. ······· .. ··············· .. · .. ·· .. · .. 6-1 B. General Specifications .. ·· .... ············ .. ·· .. ······ .. ·· .. ······· 6 -2 7 . ENGINE REMOVAL/INSTALLATION ........................... 7 -1 8. ENGINE ......... ' .............................................................. 8 -1' 9. FRAME··········,·,·····························································9-1 10. ELECTRI CAL 01 AGRAM .. ······· .. · .. ······· .. ······ .. ···· .. ···· .. ··1 0-1 11. '80 ADDENDUM·· ............ 0 ••••••••••••••• 00 .......... 0000 •• 00 ....... •• 11 -1 12. '81 A'DDENDUM· 0.0 .... 0 .... 0 •• 00.000 •••••• 0 •••••••• 00 •• 0 ................ ·12 -1 Date of Issue: November, 1980 © American Honda Motor Co" Inc. 1980· All Rights Reserved

· ~ H F 'OLN"2· D S' AO --=~~-----GENERAL INF'ORMATION 1 A. FlrameJEngin,e Number Identifi,cations and Numbelr locations ENGINE SERIAL NUMBER IDENiT;IFICATION F L250 E - 1000000 ~J II MODEL " ENG!INE SER IAL NUMBER '. FRAME NUMBE.R IDENTIFICATION FL250 - 1000000 MODEL=r T SERIAL NUMBER FRAME NUMBE!R 1-1

1 GENERAl, INFORMATION B. Lift and Support Points FRONT Always use safety stands when working on or under a vehicle that is supported by only a jack. FRONT HAS NO JACK POINTS LIFT HERE BY HAND REAR JACK POINT REAiR SUPPORT POINT REAR SUPPORT POINT 1-2 .,II:,te'I' Four support points are provided as shawn.

2 fit, :HO, N",' D'A. '--=~=---=F~L=-2_5_iO_' __ TECHNICAL FE,ATURES ENGINE: A,ir cooled, 2 stroke singl'e - cylinder 248cc(lS.1 cu.. in.) CONTROLSI!NTEGRATED STEEIRING WHEEL INDEPENDEN,T SW'ING ARM SU.sP'ENSION LOW PRESSURE TIRE 2-1

r;t:HONDA _~~F_L_· 2_5_0~~~~~SPECIALTOOLS Frame DESC'R IPTION FIGU'RE TOOL NUMBE'R 'REFERENCE 07946 - 3600000 Driver Atta,chment 1 07916 - 9180000 Tire Disassembly Tool 2 07944 - 9350300 6 mm Spring P'in Driver 3 !I 07945 - 3330100 Driver Attachment 4 07959 -3290000 Front Shock Absorber Compressor 5 Engine DESCR IPTION FIGURE TOOllNUMBER REFERENCE 07923 - 001 1 0000 Rotor Holder i 6 07933 - 0010000 Rotor Puller I I 7 l 07945 - 3330300 Bearing Driiver 8 07933 - 9500000 Case Puller 9 ! I ~ Frame and Engine :1 TOOL NUMBER DESCR IPTION FIGURE REFERENCE l 07949 - 6110000 Driver Attalchment Handle 10 SALSBURY's belt conve'rter - - - - DESCR IPTION FI:GURE TOOL NUMBER REFERENCE Salsburv #602112 SPANNER 1:1 .. #602090 CLUTCH PULLER TOOL 12 -----_._- #703463 TAPER PLUG 13 c------ #704229' SPIDER INSTALLATION CUP 14 #704233; PULLER PLATE 15 r--- ------- #900403, SCREW (1/4-20 x 2·3/4) 16 r- #704232 STEP PLUG 17 #901836 SCREW (112-20 x 5-112) 1'8 #703446 SPRING SEATING TOOL 1'9 #602l!14 SPECI!AL SCREW 20 #901840 NUT (1/2·20) 21 #704236 FLAT WASHER 2.1 #704237 CAM RETAINER 22 3-1

3-2 REAR. 8'R.AKE Driver Attachment 01946 - 3600000 [For installation of rear brake bearing and oil seal. Used with 07949- 6110000 (Fig. 10 .. )] Fig. 1. ( ( C::JD 6 mm Spring Pin Driver 01944 - 9350300 (For remoyai o·f front arm and pivot pipe.) Fig. 3. SP'ECIAL TOOLS FRONT SUSPEINSION: Driver Attachment 07945- 3330100 [For installation of front hub be'arilng and oil seal. Used with 07949 - 6110000 (Fiig.l0.) ] Fig.. 4. HO~DA,~ iFL250 TIRE Tire Disassembly Tool 07916, - '9180000 (For disassembly of tire) Fig. 2. t ..-:~ ! \ Front Shock Absorber Compressor 01959 - 3290000 (For disassembl!y and Installation o,f front shock absorber.) Fig .. 5.

~HONDA ~FL250 Engine Rotor Holder 07923 - 0010000 ,(For disass1embly and instaUation of rotor retaining nut) Fig. 6 CRANKSHAFT Bearing Driver 07945 - 3330300 [For installat:ion of crankshaft bearing. Used with 07949-,6110000 (Fig. 10) ] Fi,g.8 SP'ECIAL TOOLS ROTOR Rotor Puller 07933 - 0010000 (For removall of rotor) Fig. 7 CiRANKCAS:E Case Puller 079'33 -9500000 (For disassembl!y of R/Lcrankcase) Fig. 9 3 3-3

3 3-4 FRAME ANrD ENGINE Driver Attachment Handle 07949 - 6110000 [Used with 07946 - 3600000 ,(Fig. 1 ), 07945 - 3330100 ,(Fig. 4), 07945 - 3330300 (Hg. 8) ] Fig. 10 BE LT CONVERTER Clutch Puller Tool Sahbury #602090 (For drive pulley di.smounting) Fig. 12 SPEC,IAL TOOLS FL250~ BELT CONVERTER Spanner Salsbury #002112 (For holding drive pulley) Fig. 111 BELT CONVERTER Taper Plug Salsbury #703463 (For securing drive pulley) Fig. 13

1981-1982 Honda Odyssey FL250 Service & Repair Manual

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