2014 Can-Am Maverick MAX 1000R Factory Service & Work Shop Manual

SAFETY NOTICE SAFETY NOTICE This manual has been prepared as a guide to cor- rectly service and repair the 2014 Can-Am ™ Mav- erick MAX SSV as describe d in the model list in the INTRODUCTION. This edition was primarily published to be used by mechanical technicians who are already familiar with all service procedures relating to BRP products. Mechanical technicians should attend training courses given by BRPTI. Please note that the instructions in this manual will apply only if proper hand tools and special service tools are used. The contents of this manual depicts parts and/or procedures applicable to a particular product at the time of writing. Service and warranty bulletins may be published to update the content of this manual. Dealer modifications that were carried out after manufacturing of the product, whether or not authorized by BRP, are not included. In addition, the sole purpose of the illustrations throughout the manual, is to assist identification of the general configuration of the parts. They are not to be interpreted as technical drawings or ex- act replicas of the parts. The use of BRP parts is most strongly recom- mended when considering replacement of any component. Dealer and/or distributor assistance should be sought in case of doubt. The engines and the corresponding components identified in this document should not be utilized on product(s) other than those mentioned in this document. It is understood that certain modifications may render use of the vehicle illegal under existing federal, provincial and state regulations. This manual emphasizes particular information which, is denoted by the following wording and symbols: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Indicates an instruction which, if not followed, could result in severe damage to vehicle components or other property. NOTE: Indicates supplementary information re- quired to fully complete an instruction. Although the mere reading of such information does not eliminate the hazard, your understanding of the information provided will promote its correct use. Always observe common shop safety practice. Unless otherwise noted, the engine must be stopped and the tether cord must be removed prior to perform any services. Torque wrench tightening specifications must be strictly adhered to. Use the torque values and service products as in the exploded views or in the procedures when noted. Locking devices when removed must be replaced (e.g.: locking tabs, elastic stop nuts, self-locking fasteners, cotter pins, etc.). Hoses, cables and locking ties removed during a procedure must be reinstalled as per factory stan- dards. When ordering parts always refer to the specific model PARTS CATALOGS. We strongly recommend that any services be carried out and/or verified by a highly skilled profes- sional mechanic. It is understood that this manual may be trans- lated into another language. In the event of any discrepancy, the English version shall prevail. BRP disclaims liability for all damages and/or in- juries resulting from the improper use of the contents of this publication. tmr2014-104 III

INTRODUCTION INTRODUCTION This 2014 shop manual supplement must be used in conjunction with the 2013 CAN-AM MAVERICK SHOP MANUAL (P/N 219 100 734). Refer to the 2013 Manual when a particular system is not covered in this supplement. MODEL ENGINE TYPE MODEL NUMBER Maverick MAX 1000R STD 1010 6LEA, 6LEC Maverick MAX 1000R X rs/DPS 1010 7DEA, 7DEB, 7DEC, 7DED The information and component/system descrip- tions contained in this manual are correct at time of writing. BRP however, maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured. Due to late changes, there may be some differ- ences between the manufactured product and the description and/or specifications in this document. BRP reserves the right at any time to discontinue or change specifications, designs, features, mod- els or equipment without incurring obligation. VEHICLE INFORMATION VEHICLE IDENTIFICATION NUMBER (VIN) tmr2014-104-001_b MAVERICK MAX 1. VIN (Vehicle Identification Number) location The VIN (Vehicle Identification Number) decal is lo- cated under the glove box on the passenger side. VIN Decal Description tmr2011-002-005_a TYPICAL — VEHICLE IDENTIFICATION NUMBER LABEL 1. VIN (Vehicle Identification Number) 2. Model number 3. Manufacturing date ENGINE IDENTIFICATION NUMBER (EIN) tmo2011-001-401_a TYPICAL — ENGINE SERIAL NUMBER LABEL 1. EIN (Engine Identification Number) LIFTING AND SUPPORTING THE VEHICLE NOTE: Please remove this page and keep with the Operator's guide in the vehicle for future reference. To lift your vehicle, you must be on a flat and non slippery ground. Make sure the wheel jack base gives a good support. Remove all debris that could cause the wheel jack to tip over. IV tmr2014-104

INTRODUCTION WARNING – Do not allow anyone in the vehicle while it is being lifted. Front of Vehicle Place vehicle on a flat non slippery ground. Ensure vehicle shift lever is set to PARK. Place wheel jack on one of the identified points shown in the following images. Lower hydraulic lift and ensure vehicle is sup- ported safely onto both jack stands. Rear of Vehicle Place vehicle on a flat non slippery ground. Activate 4WD mode. Ensure vehicle shift lever is set to PARK. Place wheel jack on one of the identified points shown in the following images. Lower hydraulic lift and ensure vehicle is sup- ported safely onto both jack stands. Identification of lifting points tmr2014-104-001_a tmr2014-104-003_a 1. Front lifting points 2. Rear lifting points tmr2014-104-002-a 1. Front lifting points 2. Rear lifting points LIFTING THE VEHICLE WITH A LIFTING TABLE Roll vehicle above lifting table. Install two 4 x 4 horizontally across vehicle as close as possible to lifting points. Refer to IDEN- TIFICATION OF LIFTING POINTS in this subsection. NOTICE Ensure 4 x 4 are as close to lifting points as possible. Lift vehicle using table. NOTE: If repositioning of vehicle is needed, lift ei- ther front or rear of vehicle using the lower portion of applicable bumper. WARNING – Do not allow anyone in the vehicle while it is being lifted. HOISTING THE VEHICLE The vehicle may be lifted off the ground by the cage using a hoist and a lifting strap. NOTICE The lifting strap must be wrapped around the horizontal side tubes, at the center of the middle section, at the top of the cage, NOT fore and aft. Lifting vehicle by the fore and aft tubes of the cage can cause damage. tmr2014-104 V

INTRODUCTION tmr2014-104-005_a 1. Lifting strap at the center of the middle section, around horizontal side tubes (top) WARNING – Ensure hoist and lifting strap are rated for lifting the total vehicle weight. Refer to applicable manufactures instructions. – Ensure lifting strap is in good condition before lifting vehicle. – Do not allow anyone in the vehicle or under any portion of the vehicle while it is suspended by a hoist. – Do not perform any work on the vehicle while it is suspended by a hoist. MANUAL INFORMATION MANUAL PROCEDURES Many of the procedures in this manual are inter- related. Before undertaking any task, you should read and thoroughly understand the entire section or subsection in which the procedure is contained. WARNING Unless otherwise specified, the engine should be turned OFF and cold for all maintenance and repair procedures. A number of procedures throughout the book re- quire the use of special tools. Before starting any procedure, be sure that you have on hand all re- quired tools, or their approved equivalents. The use of RIGHT and LEFT indications in the text are always referenced to the driving position (sit- ting on the vehicle). tmr2014-104-004_a TYPICAL 1. Left 2. Right This manual uses technical terms which may be different from the ones of the PARTS CATALOGS. When ordering parts always refer to the specific model PARTS CATALOGS. NOTICE Most fasteners are metric, and most components are built with parts dimensioned using the metric system. Consult the appropri- ate PARTS CATALOG to obtain and use the correct parts and fasteners. Mismatched or incor- rect fasteners could cause damage to the vehicle. VI tmr2014-104

SERVICE TOOLS INDEX ENGINE LIFTING TOOL (P/N 529 036 022) Page: 5 OETIKER PLIERS (P/N 295 000 070) Page: 54 TRANSMISSION ADJUSTMENT TOOL (P/N 529 036 252) Page: 17 1

SAFETY NOTICE SAFETY NOTICE This manual has been prepared as a guide to cor- rectly service and repair the 2014 Can-Am ™ Mav- erick X rs DPS SSV as described in the model list in the INTRODUCTION. This SHOP MANUAL SUPPLEMENT must be used in conjunction with the 2013 CAN-AM MAVERICK 1000R SHOP MANUAL (P/N 219 100 734). Refer to the referenced shop manual when a particular system is not covered in this supplement. This edition was primarily published to be used by technicians who are already familiar with all service procedures relating to BRP products. Technicians should attend training courses given by BRPTI. Please note that the instructions in this manual will apply only if proper hand tools and special service tools are used. The contents of this manual depicts parts and procedures applicable the particular product at the time of writing. Service and warranty bulletins may be published to update the content of this manual. Dealer modifications that were carried out after manufacturing of the product, whether or not authorized by BRP, are not included. In addition, the sole purpose of the illustrations throughout the manual, is to assist identification of the general configuration of the parts. They are not to be interpreted as technical drawings or ex- act replicas of the parts. The use of BRP parts is most strongly recom- mended when considering replacement of any component. Dealer and/or distributor assistance should be sought in case of doubt. The engines and the corresponding components identified in this document should not be utilized on product(s) other than those mentioned in this document. It is understood that certain modifications may render use of the vehicle illegal under existing federal, provincial and state regulations. This manual emphasizes particular information denoted by the following wording and symbols: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Indicates an instruction which, if not followed, could result in severe damage to vehicle components or other property. NOTE: Indicates supplementary information re- quired to fully complete an instruction. Although the mere reading of such information does not eliminate the hazard, your understanding of the information will promote its correct use. Always observe common shop safety practice. Unless otherwise noted, the engine must be stopped and the tether cord must be removed prior to performing any services. Torque wrench tightening specifications must be strictly adhered to. Use torque values and service products as specified in the exploded views, or in the procedures when noted. Locking devices when removed must be replaced (e.g.: locking tabs, elastic stop nuts, self-locking fasteners, cotter pins, etc.). Hoses, cables and locking ties removed during a procedure must be reinstalled as per factory stan- dards. When ordering parts always refer to the specific model PARTS CATALOGS. We strongly recommend that any services be carried out and/or verified by a highly skilled profes- sional technician. It is understood that this manual may be trans- lated into another language. In the event of any discrepancy, the English version shall prevail. BRP disclaims liability for all damages and/or in- juries resulting from the improper use of the contents of this publication. II tmr2014-016

INTRODUCTION INTRODUCTION This Shop Manual covers the following BRP made 2014 Can-Am side by side vehicles. MODEL ENGINE TYPE MODEL NUMBER Maverick X rs DPS 1000R 7EEA, 7EEB, 7EEC, 7EED, 7EEE, 7EEF The information and component/system descrip- tions contained in this manual are correct at time of writing. BRP however, maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured. Due to late changes, there may be some differ- ences between the manufactured product and the description and/or specifications in this document. BRP reserves the right at any time to discontinue or change specifications, designs, features, mod- els or equipment without incurring obligation. tmr2014-016 III

IV tmr2014-016

SERVICE TOOLS INDEX FLUKE 115 MULTIMETER (P/N 529 035 868) Page: 33, 35 1

Subsection XX (BREAK-IN INSPECTION) BREAK-IN INSPECTION This vehicle should be serviced after the first 10 hours or 300 km (200 mi) of operation, whichever comes first, by an authorized Can-Am dealer. The break-in inspection is very important and must not be ne- glected. To clear the MAINTENANCE SOON reminder message in the multifunction gauge, refer to LIGHTS, GAUGES AND ACCESSORIES subsection. REPLACE ADJUST TIGHTEN LUBRICATE CLEAN BREAK-IN INSPECTION CHART INSPECT ENGINE Engine oil and filter X Valve clearance X X Engine Air Filter X Engine seals X Engine mounting fasteners X Exhaust system X COOLING SYSTEM Radiator/cooling system leak (leak test) X X FUEL SYSTEM Fuel lines, fuel rails, connections, check valves and fuel tank leak test X ELECTRICAL SYSTEM Battery connections X CVT TRANSMISSION CVT air inlet/outlet X X CVT air filter X X GEARBOX Gearbox oil X Vehicle speed sensor X DRIVE SYSTEM Front differential/rear final drive oil X Front differential/rear final drive (seals and vents) X Front and rear propeller shaft joints X X WHEEL Wheel nuts/studs X X Wheel bearings X X Wheel beadlock X STEERING SYSTEM Steering system (column, bearing, etc.) X Front wheel alignment X tmr2013-003 1

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2014 Can-Am Maverick MAX 1000R Factory Service & Work Shop Manual

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