2016 Can-Am Defender HD10 Service & Repair Manual

2016 Can-Am Defender Series Repair & Maintenance Master Collection This manual may cover later years than listed above. If you bought this manual from any other seller, they are reselling my work. Please leave them negative feedback & email me at bestshopmanuals@gmail.com . Our goal is to be one of the BEST sellers on eBay and the internet by providing you with the BEST customer service and the BEST manuals on the market. Thank you for choosing us.

SAFETY NOTICE SAFETY NOTICE This manual has been prepared as a guide to cor- rectly service and repair the 2016 Can-Am ™ DE- FENDER. This edition was primarily published to be used by mechanical technicians who are already familiar with all service procedures relating to BRP products. Mechanical technicians should attend train- ing courses given by BRPTI. Please note that the instructions in this manual will apply only if proper hand tools and special service tools are used. The contents of this manual depicts parts and/or procedures applicable to a particular product at the time of writing. Service and warranty bulletins may be published to update the content of this manual. Dealer modifications that were carried out after manufacturing of the product, whether or not authorized by BRP, are not included. In addition, the sole purpose of the illustrations throughout the manual, is to assist identification of the general configuration of the parts. They are not to be interpreted as technical drawings or ex- act replicas of the parts. The use of BRP parts is most strongly recom- mended when considering replacement of any component. Dealer and/or distributor assistance should be sought in case of doubt. The engines and the corresponding components identified in this document should not be utilized on product(s) other than those mentioned in this document. It is understood that certain modifications may render use of the vehicle illegal under existing federal, provincial and state regulations. This manual emphasizes particular information which, is denoted by the following wording and symbols: WARNING Indicates a potential hazard that, if not avoided, could result in serious injury or death. CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Indicates an instruction which, if not followed, could result in severe damage to vehicle components or other property. NOTE: Indicates supplementary information required to fully complete an instruction. Although the mere reading of such information does not eliminate the hazard, your understand- ing of the information provided will promote its correct use. Always observe common shop safety practice. Unless otherwise noted, the engine must be stopped and the tether cord must be removed prior to perform any services. Torque wrench tightening specifications must be strictly adhered to. Use the torque values and service products as in the exploded views or in the procedures when noted. Locking devices when removed must be replaced (e.g.: locking tabs, elastic stop nuts, self-locking fasteners, cotter pins, etc.). Hoses, cables and locking ties removed during a procedure must be reinstalled as per factory standards. When ordering parts always refer to the specific model PARTS CATALOGS. We strongly recommend that any services be carried out and/or verified by a highly skilled profes- sional mechanic. It is understood that this manual may be trans- lated into another language. In the event of any discrepancy, the English version shall prevail. BRP disclaims liability for all damages and/or in- juries resulting from the improper use of the contents of this publication. tmr2016-104 I

INTRODUCTION INTRODUCTION The information and component/system descrip- tions contained in this manual are correct at time of writing. BRP however, maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured. Due to late changes, there may be some differ- ences between the manufactured product and the description and/or specifications in this document. BRP reserves the right at any time to discontinue or change specifications, designs, features, mod- els or equipment without incurring obligation. VEHICLE INFORMATION VEHICLE IDENTIFICATION NUMBER (VIN) The VIN (Vehicle Identification Number) decal is lo- cated under the glove box on the passenger side. tmr2016-104-001_a VIN (VEHICLE IDENTIFICATION NUMBER) LOCATION VIN Decal Description tmr2011-002-005_a TYPICAL — VEHICLE IDENTIFICATION NUMBER LABEL 1. VIN (Vehicle Identification Number) 2. Model number 3. Manufacturing date ENGINE IDENTIFICATION NUMBER (EIN) tmo2011-001-401_a TYPICAL — ENGINE SERIAL NUMBER LABEL 1. EIN (Engine Identification Number) LIFTING AND SUPPORTING THE VEHICLE Front of Vehicle Place vehicle on a flat non slippery ground. Ensure vehicle shift lever is set to PARK. Install an hydraulic jack under front skid plate. Lift front of vehicle and install a jack stand on each side under frame section. II tmr2016-104

INTRODUCTION tmo2016-010-096_a 1. Front of vehicle 2. Frame section Lower hydraulic lift and ensure vehicle is sup- ported safely onto both jack stands. Rear of Vehicle Place vehicle on a flat non slippery ground. Activate 4WD mode. Ensure vehicle shift lever is set to PARK. Install an hydraulic jack under the trailer hitch. Lift rear of vehicle and install a jack stand on each side under frame section in front of rear wheel. tmo2016-010-095_a 1. Lifting location under trailer hitch 2. Frame section to install jacks under. Lower hydraulic lift and ensure vehicle is sup- ported safely onto both jack stands. LIFTING THE VEHICLE WITH A LIFTING TABLE Roll vehicle above lifting table. Install two 4 x 4 horizontally across vehicle as close as possible to lifting points. NOTICE Ensure 4 x 4 are as close to lifting points as possible. Lift vehicle using table. NOTE: If repositioning of vehicle is needed, lift ei- ther front or rear of vehicle using the lower portion of applicable bumper. WARNING Do not allow anyone in the vehicle while it is being lifted. HOISTING THE VEHICLE The vehicle may be lifted off the ground by the cage using a hoist and a lifting strap. tmr2016-104-002_a WARNING – Ensure hoist and lifting strap are rated for lifting the total vehicle weight. Refer to applicable manufactures instructions. – Ensure lifting strap is in good condition be- fore lifting vehicle. – Do not allow anyone in the vehicle or under any portion of the vehicle while it is suspended by a hoist. – Do not perform any work on the vehicle while it is suspended by a hoist. TRANSPORTING THE VEHICLE If the vehicle needs to be transported, it should be properly secured on a flatbed trailer of the appro- priate size and capacity. NOTICE Do not tow this vehicle — towing can seriously damage the vehicle's drive system. NOTICE Avoid using chains to tie the vehicle — they may damage the surface finish or plas- tic components. tmr2016-104 III

INTRODUCTION WARNING If the vehicle is equipped with a windshield, transport it facing forward to avoid damaging the windshield. To load the vehicle on a platform for transport, pro- ceed as follow: 1. Shift the vehicle into NEUTRAL (N). 2. If the vehicle is equipped with a winch, use the winch to roll the vehicle on the platform. 3. If the vehicle is not equipped with a winch, pro- ceed as follows: 3.1 Put a strap around the lower arm of each front suspension. 3.2 Attach the straps to the winch cable of the towing vehicle. 3.3 Pull the vehicle on the flatbed trailer with the winch. 4. Shift the vehicle into PARK (P). 5. Remove the key from the ignition switch. 6. Strap the front tires by using tire towing straps. 7. Pass a tie-down strap inside each rear wheel. 8. Firmly attach the rear wheels tie-down straps to both sides of the rear of the trailer with ratch- ets. 9. Ensure that both the front and rear wheels are firmly attached to the trailer. WARNING Make sure no loose objects are present inside vehicle during vehicle transportation. ENGINE EMISSIONS INFORMATION MANUFACTURER'S RESPONSIBILITY Manufacturers of engines must determine the exhaust emission levels for each engine horsepower family and certify these engines with the United States of America Environmental Protection Agency (EPA). An emissions control information label, showing emission levels and engine specifications, must be placed on each vehicle at the time of manufacture. DEALER RESPONSIBILITY When servicing any vehicle that carry an emissions control information label, adjustments must be kept within published factory specifications. Replacement or repair of any emission related component must be executed in a manner that maintains emission levels within the prescribed certification standards. Dealers are not to modify the engine in any manner that would alter the horsepower or allow emission levels to exceed their predetermined factory specifications. Exceptions include manufacturer's prescribed changes. OWNER RESPONSIBILITY The owner/operator is required to have engine maintenance performed to maintain emission levels within prescribed certification standards. The owner/operator is not to, and should not allow anyone else to modify the engine in any manner that would alter the horsepower or allow emissions levels to exceed their predetermined factory specifications. EMISSION REGULATIONS The vehicle you are servicing may have been certified to applicable emission regulations in your country or state. Not as an exhaustive list; this may include standards for engine exhaust emissions, crankcase emissions, permeation emissions and evaporative emissions. Servic- ing procedures in this manual must be strictly followed in order to keep the vehicle within the factory specifications. Failure to follow servicing procedures in this manual may lead a vehicle to be out of compliance with applicable emission regulations. When servicing any vehicle; adjustments must be kept within published factory specifications. Re- placement or repair of any emission related component must be executed in a manner that maintains emission levels within the applicable certification standards. Nobody is allowed to modify the engine in any manner that would alter the horsepower or allow emission levels to exceed their predetermined factory specifications. Exceptions include manufacturer’s prescribed changes. The owner/operator is required to have engine maintenance performed to maintain emission levels within the prescribed certification standards. IV tmr2016-104

2016 Can-Am Defender HD10 Service & Repair Manual

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