Arctic Cat 300 2005 Factory Service & Work Shop Manual

MORE TO GO ON. TM 2005 ATV SERVICE MANUAL CD-ROM TABLE OF CONTENTS Click on the RED TEXT to go! Foreword 1. General Information (Vol. I) 2. Periodic Maintenance/Tune-Up (Vol. I) 3. Engine/Transmission (Vol. I) 4. Fuel/Lubrication/Cooling (Vol. II) 5. Electrical System (Vol. II) 6. Drive System (Vol. II) 7. Suspension (Vol. II) 8. Steering/Frame (Vol. II) 9. Controls/Indicators (Vol. II) 10. Aids for Maintenance (Vol. II) 11. Troubleshooting (Vol. II) 1 2 3 4 5 6 7 8 9 10 11

Section Table of Contents Table of Contents 1-1 1 SECTION 1 - GENERAL INFORMATION TABLE OF CONTENTS General Specifications (250) ................................... 1-2 General Specifications (300) ................................... 1-3 General Specifications (400/400 TBX - Automatic Transmission) ............ 1-4 General Specifications (400 - Manual Transmission) ............................... 1-5 General Specifications (500 - Manual Transmission) ............................... 1-6 General Specifications (500/500 TBX/TRV - Automatic Transmission) .... 1-7 General Specifications (650 H1) .............................................................. 1-8 General Specifications (650 V-Twin) ........................................................ 1-9 Break-In Procedure ............................................... 1-10 Gasoline - Oil - Lubricant ...................................... 1-10 Genuine Parts ....................................................... 1-11 Preparation For Storage ........................................ 1-11 Preparation After Storage...................................... 1-12

Section Table of Contents Table of Contents 1-2 General Specifications* (250) * Specifications subject to change without notice. ** One inch below plug threads. CARBURETOR Type Keihin CVK32 Main Jet 138 Slow Jet 38 Low Speed Fuel Screw Setting (turns) 1 3/4 Jet Needle N8TT Needle Jet 4.0/3.4 Idle RPM 1250-1350 Starter Jet 60 Float Arm Height 17 mm (0.7 in.) Throttle Cable Free-Play (at lever) 3-6 mm (1/8-1/4 in.) ELECTRICAL Ignition Timing 5° BTDC below 1800 RPM 35° BTDC above 3800 RPM Spark Plug Type NGK DR7EA Spark Plug Gap 0.6-0.7 mm (0.024-0.028 in.) Spark Plug Cap 8000-12,000 ohms Ignition Coil Resistance (primary) (secondary) 0.4-0.6 ohm (terminal to ground) 5200-7800 ohms (high tension - plug cap removed - to ground) Ignition Coil Peak Voltage (primary/CDI) 98.3-147.5 volts (terminal to ground) Magneto Coil Resistance (trigger) (charging) 84-126 ohms (black/yellow to green/white) 0.44-0.66 ohm (yellow to yellow) Magneto Coil Peak Voltage (trigger) (charging) 3.12-4.68 volts (black/yellow to green/white) 30-45 volts (yellow to yellow) Magneto Output (approx) 220W @ 5000 RPM CHASSIS Dry Weight (approx) 2x4 - 245 kg (540 lb) 4x4 - 261 kg (575 lb) Length (overall) 202 cm (79.5 in.) Height (overall) 114 cm (45 in.) Width (overall) 114 cm (45 in.) Suspension Travel 16.5 cm (6.5 in.) Ground Clearance 20.3 cm (8.0 in.) Brake Type Hydraulic w/Brake Lever Lock and Auxiliary Brake Wheelbase 127 cm (50 in.) Tracking 89 cm (35 in.) Tire Size Front - AT23 x 8-12 Rear - AT24 x 9-12 Tire Inflation Pressure 0.35 kg/cm² (5 psi) Turning Radius 3.0 m (9.85 ft) MISCELLANY Gas Tank Capacity (rated) 17.98 L (4.75 U.S. gal.) Reserve Capacity 2.46 L (0.65 U.S. gal.) Engine Oil Capacity 3.5 L (3.7 U.S. qt) Gasoline (recommended) 87 Octane Regular Unleaded Engine Oil (recommended) SAE 10W-40 Differential Capacity (front - 4x4) 275 ml (9.3 fl oz)** Differential Lubricant (front - 4x4) SAE Approved 80W-90 Hypoid Brake Fluid DOT 4 Taillight/Brakelight 12V/8W/27W Headlight 12V/27W (2) Starting System Electric w/Manual Recoil (Emergency)

Section Table of Contents Table of Contents 1-3 1 General Specifications* (300) * Specifications subject to change without notice. ** One inch below plug threads. CARBURETOR Type Keihin CVK32 Main Jet 135 Slow Jet 38 Low Speed Fuel Screw Setting (turns) 2 1/4 Jet Needle N8TT Needle Jet 4.0/3.4 Idle RPM 1250-1350 Starter Jet 65 Float Arm Height 17 mm (0.7 in.) Throttle Cable Free-Play (at lever) 3-6 mm (1/8-1/4 in.) ELECTRICAL Ignition Timing 5° BTDC @ 1800 RPM 30° BTDC @ 3800 RPM Spark Plug Type NGK DR7EA Spark Plug Gap 0.6-0.7 mm (0.024-0.028 in.) Spark Plug Cap 8000-12,000 ohms Ignition Coil Resistance (primary) (secondary) 0.4-0.6 ohm (terminal to ground) 5200-7800 ohms (high tension - plug cap removed - to ground) Ignition Coil Peak Voltage (primary/CDI) 98.3-147.5 volts (terminal to ground) Magneto Coil Resistance (trigger) (charging) 84-126 ohms (black/yellow to green/white) 0.44-0.66 ohm (yellow to yellow) Magneto Coil Peak Voltage (trigger) (charging) 3.12-4.68 volts (black/yellow to green/white) 30-45 volts (yellow to yellow) Magneto Output (approx) 220W @ 5000 RPM CHASSIS Dry Weight (approx) 263 kg (580 lb) Length (overall) 202 cm (79.5 in.) Height (overall) 114 cm (45 in.) Width (overall) 114 cm (45 in.) Suspension Travel 16.5 cm (6.5 in.) Ground Clearance 20.3 cm (8.0 in.) Brake Type Hydraulic w/Brake Lever Lock and Auxiliary Brake Wheelbase 127 cm (50 in.) Tracking 89 cm (35 in.) Tire Size Front - AT24 x 9-12 Rear - AT25 x 10-12 Tire Inflation Pressure 0.35 kg/cm² (5 psi) Turning Radius 2.7 m (8.9 ft) MISCELLANY Gas Tank Capacity (rated) 17.98 L (4.75 U.S. gal.) Reserve Capacity 2.46 L (0.65 U.S. gal.) Differential Capacity (front) 275 ml (9.3 fl oz)** Engine Oil Capacity 3.5 L (3.7 U.S. qt) Gasoline (recommended) 87 Octane Regular Unleaded Engine Oil (recommended) SAE 10W-40 Differential Lubricant (front) SAE Approved 80W-90 Hypoid Brake Fluid DOT 4 Taillight/Brakelight 12V/8W/27W Headlight 12V/27W (2) Starting System Electric w/Manual Recoil (Emergency)

Section Table of Contents Table of Contents 1-4 General Specifications* (400/400 TBX - Automatic Transmission) * Specifications subject to change without notice. ** One inch below filler plug threads. *** At the oil level plug threads. CARBURETOR Type Keihin CVK34 Main Jet 142/140 TBX Slow Jet 38 Low Speed Fuel Screw Setting (turns) 2/1 1/8 TBX Jet Needle NA2G Needle Jet 6.0/4.0 Idle RPM 1250-1350 Starter Jet 75 Float Arm Height 17 mm (0.7 in.) Throttle Cable Free-Play (at lever) 3-6 mm (1/8-1/4 in.) ELECTRICAL Ignition Timing 10° BTDC @ 1500 RPM Spark Plug Type NGK CR7E Spark Plug Gap 0.7-0.8 mm (0.028-0.032 in.) Spark Plug Cap 8000-12,000 ohms Ignition Coil Resistance (primary) (secondary) 0.4-0.6 ohm (terminal to ground) 5200-7800 ohms (high tension - plug cap removed - to ground) Ignition Coil Peak Voltage (primary/CDI) 160.8-241.2 volts (terminal to ground) Magneto Coil Resistance (trigger) (source) (charging) 160-240 ohms (green to blue) 0.08-0.12 ohm (yellow to white) 0.32-0.48 ohm (black to black) Magneto Coil Peak Voltage (trigger) (source) (charging) 5.04-7.56 volts (green to blue) 0.7-1.05 volts (yellow to white) 60 volts (black to black #1) (black to black #2) Magneto Output (approx) 220W @ 5000 RPM CHASSIS Dry Weight (approx) 282 kg (622 lb) - ACT 286 kg (630 lb) - FIS 323.5 kg (713 lb) - TBX Length (overall) 205 cm (81 in.) 244.5 cm (96 in.) - TBX Height (overall) 122 cm (48 in.) - ACT 125 cm (49.3 in.) - FIS Width (overall) 112 cm (44.25 in.) - ACT 121 cm (47.5 in.) - FIS CHASSIS (Cont) Suspension Travel (front) 21.5 cm (8.45 in.) - ACT 25 cm (10 in.) - FIS Suspension Travel (rear) 18.2 cm (7.2 in.) - ACT 25 cm (10 in.) - FIS Ground Clearance 20.3 cm (8 in.) Brake Type Hydraulic w/Brake Lever Lock and Auxiliary Brake Wheelbase 127 cm (50 in.) Wheel Stance 89 cm (35 in.) Tire Size Front - 25 x 8-12 Rear - 25 x 10-12 - ACT Rear - 25 x 10-12 - FIS Tire Inflation Pressure 0.35 kg/cm² (5 psi) Turning Radius 2.7 m (8.9 ft) MISCELLANY Gas Tank Capacity (rated) 17.98 L (4.75 U.S. gal.) - ACT/FIS 20.8 L (5.5 U.S. gal.) - TBX Reserve Capacity 2.46 L (0.65 U.S. gal.) - ACT/FIS Rear Drive Capacity 275 ml (9.3 fl oz) - ACT*** 250 ml (8.5 fl oz) - FIS** Differential Capacity (front - 4x4) 275 ml (9.3 fl oz) - ACT**/ FIS*** Engine Oil Capacity 3.08 L (3.25 U.S. qt) Gasoline (recommended) 87 Octane Regular Unleaded Engine Oil (recommended) SAE 10W-40 Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Drive Belt Width 30.3 mm (1.19 in.) Brake Fluid DOT 4 Taillight/Brakelight 12V/8W/27W Headlight 12V/27W (2) Starting System Electric w/Manual Recoil (Emergency)

Section Table of Contents Table of Contents 1-5 1 General Specifications* (400 - Manual Transmission) * Specifications subject to change without notice. ** One inch below filler plug threads. *** At the oil level plug threads. CARBURETOR Type Keihin CVK34 Main Jet 142 Slow Jet 38 Low Speed Fuel Screw Setting (turns) 2 Jet Needle NA2G Needle Jet 6.0/4.0 Idle RPM 1250-1350 Starter Jet 75 Float Arm Height 17 mm (0.7 in.) Throttle Cable Free-Play (at lever) 3-6 mm (1/8-1/4 in.) ELECTRICAL Ignition Timing 10° BTDC @ 1500 RPM Spark Plug Type NGK CR7E Spark Plug Gap 0.7-0.8 mm (0.028-0.032 in.) Spark Plug Cap 8000-12,000 ohms Ignition Coil Resistance (primary) (secondary) 0.4-0.6 ohm (terminal to ground) 5200-7800 ohms (high tension - plug cap removed - to ground) Ignition Coil Peak Voltage (primary/CDI) 160.8-241.2 volts (terminal to ground) Magneto Coil Resistance (trigger) (source) (charging) 160-240 ohms (green to blue) 0.08-0.12 ohm (yellow to white) 0.32-0.48 ohm (black to black) Magneto Coil Peak Voltage (trigger) (source) (charging) 5.04-7.56 volts (green to blue) 0.7-1.05 volts (yellow to white) 60 volts (black to black #1) (black to black #2) Magneto Output (approx) 220 W @ 5000 RPM CHASSIS Dry Weight (approx) 276 kg (609 lb) - ACT 280 kg (617 lb) - FIS Length (overall) 205 cm (81 in.) Height (overall) 122 cm (48 in.) - ACT 125 cm (49.3 in.) - FIS Width (overall) 112 cm (44.25 in.) - ACT 121 cm (47.5 in.) - FIS Suspension Travel (front) 21.5 cm (8.45 in.) - ACT 25 cm (10 in.) - FIS CHASSIS (Cont) Suspension Travel (rear) 18.2 cm (7.2 in.) - ACT 25 cm (10 in.) - FIS Ground Clearance 20.3 cm (8 in.) Brake Type Hydraulic w/Brake Lever Lock and Auxiliary Brake Wheelbase 127 cm (50 in.) Wheel Stance 89 cm (35 in.) Tire Size Front - 25 x 8-12 Rear - 25 x 10-12 - ACT Rear - 25 x 10-12 - FIS Tire Inflation Pressure 0.35 kg/cm² (5 psi) Turning Radius 2.7 m (8.9 ft) MISCELLANY Gas Tank Capacity (rated) 17.98 L (4.75 U.S. gal.) Reserve Capacity 2.46 L (0.65 U.S. gal.) Rear Drive Capacity 275 ml (9.3 fl oz) - ACT*** 250 ml (8.5 fl oz) - FIS** Differential Capacity (front - 4x4) 275 ml (9.3 fl oz) - ACT**/ FIS*** Engine Oil Capacity 3.08 L (3.25 U.S. qt) Gasoline (recommended) 87 Octane Regular Unleaded Engine Oil (recommended) SAE 10W-40 Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Brake Fluid DOT 4 Taillight/Brakelight 12V/8W/27W Headlight 12V/27W (2) Starting System Electric w/Manual Recoil (Emergency)

Section Table of Contents Table of Contents 1-6 General Specifications* (500 - Manual Transmission) * Specifications subject to change without notice. ** At the oil level plug threads. *** At the filler plug threads. CARBURETOR Type Keihin CVK36 Main Jet 148/138 w/Fuel Pump Slow Jet 40 Low Speed Fuel Screw Setting (turns) 1 7/8/1 3/4 w/Fuel Pump Jet Needle NFKG/NFCS w/Fuel Pump Needle Jet 6.0/4.0 Idle RPM 1250-1350 Starter Jet 102 Float Arm Height 17 mm (0.7 in.) Throttle Cable Free-Play (at lever) 3-6 mm (1/8-1/4 in.) ELECTRICAL Ignition Timing 10° BTDC @ 1500 RPM Spark Plug Type NGK CR6E Spark Plug Gap 0.7-0.8 mm (0.028-0.032 in.) Spark Plug Cap 8000-12,000 ohms Ignition Coil Resistance (primary) (secondary) 0.4-0.6 ohm (terminal to ground) 5200-7800 ohms (high tension - plug cap removed - to ground) Ignition Coil Peak Voltage (primary/CDI) 142.4-213.6 volts (terminal to ground) Magneto Coil Resistance (trigger) (source) (charging) 160-240 ohms (green to blue) 0.08-0.12 ohm (yellow to white) 0.32-0.48 ohm (black to black) Magneto Coil Peak Voltage (trigger) (source) (charging) 4.2-6.3 volts (green to blue) 0.40-0.62 volt (yellow to white) 60 volts (black to black #1) (black to black #2) Magneto Output (approx) 325W @ 5000 RPM CHASSIS Dry Weight (approx) 288.5 kg (636 lb) Length (overall) 210.8 cm (83 in.) Height (overall) 125 cm (49.3 in.) Width (overall) 120.7 cm (47.5 in.) Suspension Travel (front) 25 cm (10 in.) Suspension Travel (rear) 25 cm (10 in.) Ground Clear- ance 20.3 cm (8 in.) CHASSIS (Cont) Brake Type Hydraulic w/Brake Lever Lock and Auxiliary Brake Wheelbase 127 cm (50 in.) Tracking 89 cm (35 in.) Tire Size Front - 25 x 8-12 Rear - 25 x 11-12 Tire Inflation Pressure 0.35 kg/cm² (5 psi) Turning Radius 2.7 m (8.9 ft) MISCELLANY Gas Tank Capacity (rated) 24.6 L (6.5 U.S. gal.) Coolant Capacity 2.9 L (3.0 U.S. qt) Differential Capacity 275 ml (9.3 fl oz)** Rear Drive Capacity 250 ml (8.5 fl oz)*** Engine Oil Capacity 3.4 L (3.5 U.S. qt) Gasoline (recommended) 87 Octane Regular Unleaded Engine Oil (recommended) SAE 10W-40 Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Brake Fluid DOT 4 Taillight/Brakelight 12V/8W/27W Headlight 12V/27W (2) Starting System Electric w/Manual Recoil (Emergency)

Section Table of Contents Table of Contents 1-7 1 General Specifications* (500/500 TBX/TRV - Automatic Transmission) * Specifications subject to change without notice. ** At the oil level plug threads. *** At the filler plug threads. CARBURETOR Type Keihin CVK36 Main Jet 148 TRV/138 w/Fuel Pump Slow Jet 40 Low Speed Fuel Screw Setting (turns) 1 7/8 TRV/1 3/4 w/Fuel Pump Jet Needle NFKG TRV/NFCS w/Fuel Pump Needle Jet 6.0/4.0 Idle RPM 1250-1350 Starter Jet 102 Float Arm Height 17 mm (0.7 in.) Throttle Cable Free-Play (at lever) 3 -6 mm (1/8-1/4 in.) ELECTRICAL Ignition Timing 10° BTDC @ 1500 RPM Spark Plug Type NGK CR6E Spark Plug Gap 0.7-0.8 mm (0.028-0.032 in.) Spark Plug Cap 8000-12,000 ohms Ignition Coil Resistance (primary) (secondary) 0.4-0.6 ohm (terminal to ground) 5200-7800 ohms (high tension - plug cap removed - to ground) Ignition Coil Peak Voltage (primary/CDI) 142.4-213.6 volts (terminal to ground) Magneto Coil Resistance (trigger) (source) (charging) 160-240 ohms (green to blue) 0.08-0.12 ohm (yellow to white) 0.32-0.48 ohm (black to black) Magneto Coil Peak Voltage (trigger) (source) (charging) 4.2-6.3 volts (green to blue) 0.40-0.62 volt (yellow to white) 60 volts (black to black #1) (black to black #2) Magneto Output (approx) 325W @ 5000 RPM CHASSIS Dry Weight (approx) 293 kg (646 lb) 331.5 kg (731 lb) - TBX 339 kg (748 lb) - TRV Length (overall) 210.8 cm (83 in.) 244.5 cm (96 in.) - TBX/TRV Height (overall) 125 cm (49.3 in.) 128 cm (50.5 in.) - TRV Width (overall) 120.7 cm (47.5 in.) Suspension Travel (front) 25 cm (10 in.) Suspension Travel (rear) 25 cm (10 in.) Ground Clearance 20.3 cm (8 in.) Brake Type Hydraulic w/Brake Lever Lock and Auxiliary Brake Wheelbase 127 cm (50 in.) 147 cm (58 in.) - TRV Tracking 89 cm (35 in.) Tire Size Front - 25 x 8-12 Rear - 25 x 11-12 Tire Inflation Pressure 0.35 kg/cm² (5 psi) Turning Radius 2.7 m (8.9 ft) MISCELLANY Gas Tank Capacity (rated) 24.6 L (6.5 U.S. gal.)/ 17.98 L (4.75 U.S. gal.) - TRV/20.8 L (5.5 U.S. gal.) - TBX Reserve Capacity 2.46 L (0.65 U.S. gal.) - TRV Coolant Capacity 2.9 L (3.0 U.S. qt) Differential Capacity 275 ml (9.3 fl oz)** Rear Drive Capacity 250 ml (8.5 fl oz)*** Engine Oil Capacity 2.5 L (2.6 U.S. qt) Gasoline (recommended) 87 Octane Regular Unleaded Engine Oil (recommended) SAE 10W-40 Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Drive Belt Width 36.7 mm (1.44 in.) Brake Fluid DOT 4 Taillight/Brakelight 12V/8W/27W Headlight 12V/27W (2) Starting System Electric w/Manual Recoil (Emergency)

Section Table of Contents Table of Contents 1-8 General Specifications* (650 H1) * Specifications subject to change without notice. ** At the oil level plug threads. *** At the filler plug threads. CARBURETOR Type Keihin CVK40 Main Jet TBA Slow Jet TBA Low Speed Fuel Screw Setting (turns) TBA Jet Needle TBA Needle Jet TBA Idle RPM 1250-1350 Starter Jet TBA Float Arm Height 17 mm (0.7 in.) Throttle Cable Free-Play (at lever) 3-6 mm (1/8-1/4 in.) ELECTRICAL Ignition Timing 10° BTDC @ 1500 RPM Spark Plug Type NGK CR6E Spark Plug Gap 0.7-0.8 mm (0.028-0.032 in.) Spark Plug Cap 8000-12,000 ohms Ignition Coil Resistance (primary) (secondary) 0.4-0.6 ohm (terminal to ground) 5200-7800 ohms (high tension - plug cap removed - to ground) Ignition Coil Peak Voltage (primary/CDI) 142.4-213.6 volts (terminal to ground) Magneto Coil Resistance (trigger) (source) (charging) 160-240 ohms (green to blue) 0.08-0.12 ohm (yellow to white) 0.32-0.48 ohm (black to black) Magneto Coil Peak Voltage (trigger) (source) (charging) 4.2-6.3 volts (green to blue) 0.40-0.62 volt (yellow to white) 60 volts (black to black #1) (black to black #2) Magneto Output (approx) 325W @ 5000 RPM CHASSIS Dry Weight (approx) 288.5 kg (636 lb) Length (overall) 210.8 cm (83 in.) Height (overall) 125 cm (49.3 in.) Width (overall) 120.7 cm (47.5 in.) Suspension Travel (front) 25 cm (10 in.) Suspension Travel (rear) 25 cm (10 in.) Ground Clearance 20.3 cm (8 in.) CHASSIS (Cont) Brake Type Hydraulic w/Brake Lever Lock and Auxiliary Brake Wheelbase 127 cm (50 in.) Tracking 89 cm (35 in.) Tire Size Front - 25 x 8-12 Rear - 25 x 11-12 Tire Inflation Pressure 0.35 kg/cm² (5 psi) Turning Radius 2.7 m (8.9 ft) MISCELLANY Gas Tank Capacity (rated) 24.6 L (6.5 U.S. gal.) Coolant Capacity 2.9 L (3.0 U.S. qt) Differential Capacity 275 ml (9.3 fl oz)** Rear Drive Capacity 250 ml (8.5 fl oz)*** Engine Oil Capacity 3.4 L (3.5 U.S. qt) Gasoline (recommended) 87 Octane Regular Unleaded Engine Oil (recommended) SAE 10W-40 Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Belt Width 33.3 mm (1.47 in.) Brake Fluid DOT 4 Taillight/Brakelight 12V/8W/27W Headlight 12V/27W (2) Starting System Electric w/Manual Recoil (Emergency)

Section Table of Contents Table of Contents 1-9 1 General Specifications* (650 V-Twin) * Specifications subject to change without notice. ** One inch below plug threads. *** At the plug threads. CARBURETOR Type Keihin CVKR-D32 (2) Main Jet 120 - Front 115 - Rear Slow Jet 40 Pilot Screw Setting (turns) 2 1/2 Jet Needle BZL-2.470 Needle Jet 3.6 #3 Idle RPM 1050-1150 Float Arm Height 3-5 mm (0.12-0.20 in.) Throttle Cable Free-Play (at lever) 3-6 mm (1/8-1/4 in.) ELECTRICAL Spark Plug Type NGK CR7E Spark Plug Gap 0.7-0.8 mm (0.028-0.032 in.) Spark Plug Cap 4750-6250 ohms Ignition Coil Resistance (primary) (secondary) 0.09-0.13 ohm (terminal (+) to terminal (-)) 3800-5800 ohms (high tension - plug cap removed - to ground) Ignition Coil Peak Voltage (primary/CDI) 100 volts or more (wire (+) to ground) Magneto Coil Resistance (trigger) (charging) 110-140 ohms (blue to black/white) 0.33-0.49 ohm (black to black) Magneto Coil Peak Voltage (trigger) (charging) 3.6 volts or more (blue to black/white) 39-59 volts @ 3000 RPM (black to black #1) (black to black #2) CHASSIS Dry Weight (approx) 293 kg (646 lb) Length (overall) 210.8 cm (83 in.) Height (overall) 125 cm (49.3 in.) Width (overall) 120.7 cm (47.5 in.) Suspension Travel (front) 25 cm (10 in.) Suspension Travel (rear) 25 cm (10 in.) Ground Clearance 20.3 cm (8 in.) Brake Type Hydraulic w/Brake Lever Lock and Auxiliary Brake Wheelbase 127 cm (50 in.) Tracking 89 cm (35 in.) Tire Size Front - 26 x 8-12 Rear - 26 x 11-12 Tire Inflation Pressure 0.35 kg/cm² (5 psi) Turning Radius 2.7 m (8.9 ft) MISCELLANY Gas Tank Capacity (rated) 24.6 L (6.5 U.S. gal.) Coolant Capacity 2.7 L (2.8 U.S. qt) Differential Capacity 275 ml (9.3 fl oz)** Rear Drive Capacity 250 ml (8.5 fl oz)*** Engine Oil Capacity 1.75 L (1.85 U.S. qt) Gasoline (recommended) 87 Octane Regular Unleaded Engine Oil (recommended) SAE 10W-40 Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Drive Belt Width (minimum) 30.3 mm (1.19 in.) Brake Fluid DOT 4 Taillight/Brakelight 12V/8W/27W Headlight 12V/27W (2) Starting System Electric w/Manual Recoil (Emergency)

Arctic Cat 300 2005 Factory Service & Work Shop Manual

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