2007 E-Z-GO Gasoline Powered Golf Cars OEM Service & Repair Manual

GASOLINE POWERED GOLF CARS REVISED DATE : JANUARY 2007 TECHNICIAN’S REPAIR AND SERVICE MANUAL 605586

SAFETY (NOTES, CAUTIONS AND WARNINGS CONTINUED ON INSIDE OF BACK COVER) SAFETY For any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand all labels located on the vehicle. Always replace any damaged or missing labels. On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface. To pre- vent loss of vehicle control and possible serious injury, speeds should be limited to no more than the maximum speed on level ground. See GENERAL SPECIFICATIONS. Limit speed by applying the service brake. Catastrophic damage to the drivetrain components due to excessive speed may result from driving the vehicle above specified speed. Damage caused by excessive speed may cause a loss of vehicle control, is costly, is considered abuse and will not be covered under warranty. For towing/transporting vehicle, refer to “TRANSPORTING VEHICLE”. Signs similar to the ones illustrated should be used to warn of situations that could result in an unsafe condition. Be sure that this manual remains as part of the permanent service record should the vehicle be sold. WASH HANDS AFTER HANDLING! Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to cause cancer and reproductive harm. BATTERY WARNING WASH HANDS AFTER HANDLING! WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to cause cancer and reproductive harm. BATTERIES CONTAIN LEAD AND RELATED PARTS ! < 14˚ 25% DO NOT DRIVE ACROSS SLOPES IN EXCESS OF 14˚ Throughout this guide NOTE, CAUTION and WARNING will be used. A NOTE indicates a condition that should be observed. A CAUTION indicates a condition that may result in damage to the vehicle. A WARNING indicates a hazardous condition that could result in severe injury or death. Observe these NOTES, CAUTIONS and WARNINGS; be aware that servicing a vehicle requires mechanical skill and a regard for conditions that could be hazardous. Improper service or repair may damage the vehicle or render it unsafe. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm. The exhaust emissions of this vehicles’ engine complies with regulations set forth by the Environmental Protection Agency (EPA) of the United States of America (USA) at time of manufacture. Significant fines could result from modifications or tampering with the engine, fuel, ignition or air intake systems. Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling. This spark ignition system meets all requirements of the Cana- dian Interference-Causing Equipment Regulations.

Page i Repair and Service Manual TECHNICIAN’S REPAIR AND SERVICE MANUAL GASOLINE POWERED TXT GOLF CARS & PERSONAL VEHICLES FLEET GOLF CAR (9 hp, CE, CARB) FREEDOM ™ (9 hp, CE, CARB, SE, LE, HP) SHUTTLE 2 + 2 ( 9 hp, CE, CARB) STARTING MODEL YEAR 2007 TEXTRON Golf, Turf & Specialty Products reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice. TEXTRON Golf, Turf & Specialty Products is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. CUSTOMER SERVICE DEPARTMENT IN USA PHONE: 1-800-241-5855 FAX: 1-800-448-8124 OUTSIDE USA PHONE: 001-706-798-4311, FAX: 001-706-771-4609 TEXTRON GOLF, TURF & SPECIALTY PRODUCTS, P.O.BOX 388, AUGUSTA, GEORGIA USA 30906-3852

NOTES Page ii Repair and Service Manual To obtain a copy of the limited warranty applicable to the vehicle, call or write a local distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) parts may void the warranty. Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty. When servicing engines, all adjustments and replacement components must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture. BATTERY PROLONGED STORAGE All batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries. A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75° F (-60° C).

Page iii Repair and Service Manual TABLE OF CONTENTS TITLE PAGE Safety ........................................................................................................................... Inside Covers Notes ................................................................................................................................................. ii Safety Information ............................................................................................................................ v TITLE SECTION General Information & Routine Maintenance ................................................................................... A Safety ............................................................................................................................................... B Body ................................................................................................................................................. C Wheels and Tires ............................................................................................................................. D Front Suspension and Steering ........................................................................................................ E Speed Control .................................................................................................................................. F Engine ............................................................................................................................................. G Fuel System ..................................................................................................................................... H Continuously Variable Transmission (CVT) ..................................................................................... J Direction Selector ............................................................................................................................. K Electrical Wiring................................................................................................................................ L Brakes ............................................................................................................................................. M Rear Suspension .............................................................................................................................. N Rear Axle.......................................................................................................................................... P Weather Protection.......................................................................................................................... Q Paint ................................................................................................................................................. R Troubleshooting................................................................................................................................ S Limited Warranty .............................................................................................................................. T General Specifications ..................................................................................................................... U

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2007 E-Z-GO Gasoline Powered Golf Cars OEM Service & Repair Manual

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