Cushman Haulster & Turf-Truckster Service & Repair Manual (incl. Parts Catalog)

of 168 CUSHMAN TRUCKSTER / HAULSTER MODEL 898459A 1992 – 1994 22 HP OMC POWERED PARTS LIST & DIAGRAMS

of 168 THIS PAGE INTENTIONALLY LEFT BLANK

of 168 INDEX Page Description 5 BRAKE SYSTEM 8 FRONT HUBS & BRAKES 11 1” BRAKE MASTER CYLINDER 13 REAR BRAKE ASSEMBLIES 15 PARKING BRAKE ASSEMBLY 19 2 WEIGHT GOVERNOR 23 4 WEIGHT GOVERNOR 28 ALTERNATOR 30 BATTERY CONNECTORS & CLAMPS 33 CAPACITOR IGNITION SYSTEM 35 STANDARD IGNITION 37 ELECTRICAL COMPONENTS 41 ELECTRICAL CONNECTORS 43 LIGHTS 46 SPEEDOMETER 48 STANDARD EQUIPMENT & ELECTRIC FUEL PUMP 50 STARTER MOTOR 52 TACHOMETER 54 CAB 60 FLAT BED ASSEMBLY 62 FRAME & CHASSIS 66 MIRROR ASSEMBLIES 68 SEAT COMPONENTS 71 STEEL DOOR ASSEMBLIES 75 INSULATION 77 DELUXE REAR BUMPER 78 SPARE TIRE CARRIER 79 SWING OUT BATTERY TRAY 81 BATTERY BOX 83 ENGINE AIR DUCTING 85 DASH ASSEMBLY 87 DRAW BAR ASSEMBLY 89 INTERIOR SHEET METAL 92 CAM SHAFT & PUSH RODS 95 CRANK SHAFT, PISTONS & BEARINGS 97 CRANKCASE & CYLINDERS 101 DRIVE SHAFT 103 ENGINE & TRANSMISSION MOUNTING 105 ENGINE FAN HOUSING 107 FLYWHEEL & RING GEAR 108 OIL SYSTEM 111 DRIVE TRANSMISSION 116 CLUTCH ASSEMBLY

of 168 INDEX - continued Page Description 120 SHIFTER LINKAGE 123 MANIFOLDS 125 EXHAUST SYSTEM 128 HEATER SYSTEM 132 STEERING SYSTEM 135 FRONT SUSPENSION 139 REAR SUSPENSION 141 SHOCKS FRONT & REAR 143 FOOT THROTTLE ASSEMBLY 146 WALBRO CARBURETOR 149 NELSON AIR CLEANER 151 CHOKE CABLE 153 FUEL SYSTEM 156 WORM DRIVE DIFFERENTIAL 162 2 SPEED DIFFERENTIAL CONTROL CABLE 163 2 SPEED DIFFERENTIAL

of 168 BRAKE SYSTEM

of 168 Item Part # Description Qua 1 103867 WSHR,.31.69.06 YS FLT 4 2 112050 TSCRW,.25-20.62 YS HW (KEG KC 3 3 306325 LWSHR .319 .591 .078 YS 2 4 306435 SCREW, HEX HEAD CAP 1 5 306501 SCREW 1 6 306932 NUT, 5/16 - 18 YS HX 2 7 800227 PLUG,.12-27NPTF ZS HS (SHORT) 1 8 809137 CLIP 4 9 809196 WSHR,.62 1.00.03 NS FLAT (KC) 1 10 810435 CLAMP 1 11 812445 CLAMP,TUBE/WIRE.188 ID STEEL 4 12 815421 TUBE,HYD BRAKE 1 13 817307 GROMMET 1 14 817938 HOSE,HYDRAULIC 2 15 820008 FITTING,HYD TEE 2 16 820958 TUBE,HYDRAULIC 1 17 820959 TUBE,HYDRAULIC 1 18 826711 TUBE,HYDRAULIC 1 19 829049 TUBE 1 20 832584 CLAMP (PLATED) 2 21 832585 BRACKET,TEE MTG (PLATED) 2 22 832587 HOSE, HYDRAULIC 2 23 886173 MASTER CYLINDER AY 1 24 886182 SWITCH KIT, STOPLIGHT 1

of 168 25 888743 TUBE AY,HYDRAULIC 1 26 886371 CYLINDER AY, WHEEL 4

of 168 FRONT HUB & BRAKES

of 168 Item Part # Description Qua 1 304636 COTTER PIN, 12 x 1.12 YS KEG KC 1 2 306325 LWSHR .319 .591 .078 YS 4 3 306450 SCRW, 5/16 - 18 X 3/4 YS HX G5 4 4 306932 NUT, 5/16 - 18 YS HX 4 5 311537 NUT,.75-16 YS HX CASTLE 1 6 385174 CONE,TPRD RLR BRG.75ID 1 7 805030 DRUM, BRAKE BLK 1 8 805860 NUT,WHL .44-20 YS HX 45 DEG SEAT 4 9 806274 STUD, WHEEL .44-20 1.56 F YS G5 4 10 815403 CONE,TPRD RLR BRG 1.00ID 1 11 815838 SCRW,WHL .44-20 3.19 YS HX G5 4 12 817250 CAP,GREASE 1 13 817928 SEAL 1 14 826010 SPACER,WHEEL 1 15 878159 LINING & RIVET KIT (SUPERSEDE TO 887284 As Req'd 16 800318 RIVET#3-3.5 PB CNTRSNK TBLR(KC 12 17 881109 FRT WELDED HUB AY BLK 1 18 808088 CUP,TPRD RLR BRG 1.78OD.48T 1 19 814474 CUP, TAPERED ROLLER BEARING 1 20 886292 SHOE AY, SHIELD/BRAKE 1 21 304104 NUT,.62-18 YS HX JAM (KC) 1 22 306319 NUT,.38-24 YS HEX (KEG KC) 2 23 306353 LWSHR,.38.07 YS SPRING (KC) 2

of 168 24 306396 LOCKWASHER, .255 .493 .062 YS 2 25 306419 SCRW, .25-20.50 HX YS G5 2 26 306494 LWSHR,.62.12 YS SPRNG (KEG KC 1 27 805441 SPRING,EXTENSION 1 28 806761 PIN, ADJUSTMENT 2 29 809252 RING, XT RET.625 ID.37T PS 1 30 829348 PIN, HEEL 1 31 835841 PLUG,HOLE 1 32 884399 SHIELD AY BLK 1 33 886371 CYLINDER AY, WHEEL 1 34 811775 REPAIR KIT 1 35 811794 SCRW,BLEEDER.25-28 ZS 1 36 811910 PISTON, WHEEL CYL 2 37 811911 SPRING,COMPRESSION 1 38 887284 LINING AY, BRAKE SHOE 2

Cushman Haulster & Turf-Truckster Service & Repair Manual (incl. Parts Catalog)

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