2008 Club Car Precedent Illustrated Parts List

Manual Number 103373001 Edition Code 0907L0112K Gasoline and Electric Vehicles 2008 Precedent Illustrated Parts List

P. O. Box 204658 Augusta, Georgia 30917-4658 USA Telephone 706-863-3000 Service Parts Fax 706-855-7413 www.clubcar.com USING THE ILLUSTRATED PARTS LIST ý WARNING • This manual is to be used only for identification and ordering of service parts. Be sure to read and use the maintenance and service manual before attempting any vehicle repairs. This manual covers all 2008 Club Car ® Precedent ® Professional, Champion, i2, i2L, Villager 4 and 4 Pass vehicles. The manual is divided into sections. Note that there are two or three flags on the outside edge of each page. The first flag contains the section number of which that page is a part. The other flag (or flags) contains the letter D, E, or G, signifying that the page pertains to diesel, electric, or gasoline vehicles. Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek. The Table of Contents lists section numbers, and under them, the individual page titles and numbers to be found in that section. The index can be used to find specific parts and assemblies. The index is divided into numerical and alphabetical listings with the page numbers in italic text. There is a two-page spread for each individual page title in the Table of Contents. On the left-hand page is an illustration showing the parts in their relative positions; the parts are each tagged with an item number in a balloon. The right-hand page is the parts list page, and gives the page title at the top, then the item numbers (corresponding to the numbers on the illustration), part descriptions, and quantity of parts used. Some item numbers have more than one part number because several configurations of a component are represented together on one spread. Note that a part description may be indented. This indention corresponds to a parts assembly level indicated by the numbers 1, 2, 3, and 4 at the top left corner of the parts description area of the parts list page. A part that is indented to level 2 is a component of the level 1 part (assembly) that it is listed under. A level 3 part is a component of the level 2 part that it is listed under, and a level 4 part is a component of the level 3 part preceding it. In each case, the part quantity given for a level 2, 3, or 4 part is the quantity used per next higher level assembly of which it is a component. A part that is not indented is a level 1 part. This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread. HOW TO ORDER PARTS Replacement parts and accessories can be obtained from our network of authorized dealers and distributors. You can obtain the name and phone number of your closest authorized Club Car dealer or distributor by visiting our web site at www.clubcar.com and clicking on the “Distributor Search” link or by calling our toll-free Service Parts and Technical Assistance hotline at (800) 872-2246 or (706) 863-3000, extension 3887.

2008 Precedent Illustrated Parts List NOTE: This illustrated parts list represents the most current information at the time of publication. Club Car, Inc. is continually working to further improve its vehicles and other products. These improvements may affect the parts used to service the vehicle. Any modification and/or significant change in specifications will be for- warded to all Club Car and Carryall distributors/dealers and will, when applicable, appear in future editions of this illustrated parts list. Club Car, Inc. reserves the right to change specifications and designs at any time without notice and without the obligation of making changes to units previously sold. Copyright © 2007 Club Car, Inc. Club Car , Precedent, and Surlyn are registered trademarks of Club Car, inc. This manual effective August 6, 2007.

2008 Precedent Illustrated Parts List Page 1 CONTENTS SECTION 1 – BODY AND TRIM Front Bumper ................................................................................................................................................................................... 1-3 Front Body ........................................................................................................................................................................................ 1-5 Dash – Style A .................................................................................................................................................................................. 1-7 Dash – Style B .................................................................................................................................................................................. 1-9 Floor Mat, Retainer, and Front Underbody – Style B ......................................................................................................... 1-11 Kick Plate – Gasoline Vehicle ...................................................................................................................................................... 1-13 Kick Plate – Electric Vehicle ........................................................................................................................................................ 1-15 Seat with Hip Restraints ............................................................................................................................................................... 1-17 Backrest and Structural Accessory Module (SAM) .............................................................................................................. 1-19 Rear Body .......................................................................................................................................................................................... 1-21 Underbody Covers (Vehicle Without Canopy) .................................................................................................................... 1-23 Canopy – Beige ............................................................................................................................................................................... 1-25 Canopy – White ............................................................................................................................................................................... 1-27 Rear Seat – Precedent Villager 4 and i2 4 Passenger ......................................................................................................... 1-29 Rear Footrest Assembly – Precedent Villager 4 and i2 4 Passenger ............................................................................ 1-31 Four Passenger Conversion Kit – Beige .................................................................................................................................. 1-33 Four Passenger Conversion Kit – White ................................................................................................................................. 1-35 Four Passenger Conversion Kit – Gray .................................................................................................................................... 1-37 SECTION 2 – WHEEL AND TIRES Wheels and Tires – Professional and i2 .................................................................................................................................. 2-3 Wheels and Tires – Champion and i2L ................................................................................................................................... 2-5 SECTION 3 – DECALS Decals – Gasoline Vehicle ............................................................................................................................................................ 3-3 Decals – Electric Vehicle, Styles A, B, and C .......................................................................................................................... 3-5 Decals – Electric Vehicle, Style A ............................................................................................................................................... 3-7 Decals – Electric Vehicle, Style B and Style C ........................................................................................................................ 3-9 Decal – Precedent Villager 4 and i2 4 Passenger ................................................................................................................ 3-11 SECTION 4 – BRAKES AND PEDAL GROUP ASSEMBLIES Rear Brake Assembly, Self-Adjusting ...................................................................................................................................... 4-3 Brake Cables ..................................................................................................................................................................................... 4-5 Pedal Group Connections – Gasoline Vehicle ...................................................................................................................... 4-7 Pedal Group Connections – Electric Vehicle ........................................................................................................................ 4-9 Pedal Group Components – Gasoline Vehicle ..................................................................................................................... 4-11 Pedal Group Components – Electric Vehicle ........................................................................................................................ 4-13

2008 Precedent Illustrated Parts List CONTENTS SECTION 5 – STEERING, FRONT AND REAR SUSPENSION Steering Wheel – Champion and i2L ....................................................................................................................................... 5-3 Steering Wheel – Professional and i2 ...................................................................................................................................... 5-5 Steering Column ............................................................................................................................................................................. 5-7 Front Suspension, Upper ............................................................................................................................................................. 5-9 Front Suspension, Lower .............................................................................................................................................................. 5-11 Rear Suspension – Gasoline Vehicle ........................................................................................................................................ 5-13 Rear Suspension – Electric Vehicle ........................................................................................................................................... 5-15 Rear Suspension – Precedent Villager 4 and i2 4 Passenger ........................................................................................... 5-17 Steering Gear Assembly (Style B) .............................................................................................................................................. 5-19 Steering Gear Assembly (Style B) .............................................................................................................................................. 5-21 SECTION 6 – ELECTRICAL SYSTEM – GASOLINE VEHICLE Electrical Components, Front Body – Gasoline Vehicle .................................................................................................... 6-3 Battery – Gasoline Vehicle ........................................................................................................................................................... 6-5 Wiring – Gasoline Vehicle ............................................................................................................................................................ 6-9 Instrument Panel Wire Harness ................................................................................................................................................. 6-13 Starter/Generator Assembly Model G425419 – Gasoline Vehicles ............................................................................... 6-15 Starter/Generator Mounting – FE350 ...................................................................................................................................... 6-17 SECTION 7 – AS11 FE350 ENGINE AS11 FE350 Engine without ACR (Automatic Compression Release) – Shrouds and Brackets .......................... 7-3 AS11 FE350 Engine – Ignition Components and Flywheel ............................................................................................. 7-5 FE350 Engine – Oil Circulation ................................................................................................................................................... 7-7 AS11 FE350 Engine – Cylinder Head ........................................................................................................................................ 7-9 AS11 FE350 Engine without ACR – Crankcase, Camshaft, and Oil Sensor ................................................................. 7-11 AS11 FE350 Engine – Crankcase and Crankshaft ................................................................................................................ 7-13 FE350 Engine Mounting ............................................................................................................................................................... 7-15 SECTION 8 – FUEL, INTAKE, AND GOVERNOR SYSTEMS Fuel System ....................................................................................................................................................................................... 8-3 Carburetor Assembly – FE350 .................................................................................................................................................... 8-5 Carburetor Installation – FE350 ................................................................................................................................................. 8-7 Governor and Accelerator Cables ............................................................................................................................................. 8-9 Choke and Air Box Assembly ...................................................................................................................................................... 8-11 SECTION 9 – EXHAUST SYSTEM Exhaust System – FE350 ............................................................................................................................................................... 9-3

2008 Precedent Illustrated Parts List Page 3 CONTENTS SECTION 10 – TORQUE CONVERTER Drive Clutch ...................................................................................................................................................................................... 10-3 Drive Belt – FE290 .......................................................................................................................................................................... 10-5 Driven Clutch ................................................................................................................................................................................... 10-7 SECTION 11 – UNITIZED TRANSAXLE Unitized Transaxle – Gear Cases and Brackets ..................................................................................................................... 11-3 Unitized Transaxle – F&R Transmission and Gear Reduction ......................................................................................... 11-5 Transaxle – Gasoline Vehicles, Differential and Axles ....................................................................................................... 11-7 Forward/Reverse Shifter Assembly – Gasoline Vehicle .................................................................................................... 11-9 Transmission Cable ........................................................................................................................................................................ 11-11 SECTION 12 – ELECTRICAL SYSTEM – ELECTRIC VEHICLE Electrical Components, Front Body – Electric Vehicle ...................................................................................................... 12-3 Wiring – IQ System with Style A Battery Configuration ................................................................................................... 12-7 Wiring – IQ System with Styles B or C Battery Configuration ......................................................................................... 12-11 Wiring – Excel System with Style B or C Battery Configuration ..................................................................................... 12-15 Forward/Reverse Switch and Tow/Run Switch – Electric Vehicle, Style A ................................................................. 12-17 Forward/Reverse Switch and Tow/Run Switch – Electric Vehicle, Styles B and C ................................................... 12-19 Single Point Watering System, Style A ................................................................................................................................... 12-21 Single Point Watering System, Style B .................................................................................................................................... 12-23 Single Point Watering System, Style C ................................................................................................................................... 12-25 Batteries, Bucket, and Charger Receptacle – IQ System, Style A ................................................................................... 12-27 Batteries, Bucket, and Charger Receptacle – IQ and Excel Systems, Style B ............................................................. 12-29 Batteries, Bucket, and Charger Receptacle – IQ and Excel Systems, Style C ............................................................. 12-31 Batteries, Bucket, and Charger Receptacle – IQ and Excel Systems, Heavy Duty, Style C .................................... 12-33 Batteries, Bucket, and Charger Receptacle – IQ and Excel Systems, CE, Style C ...................................................... 12-35 Batteries, Bucket, and Charger Receptacle – IQ and Excel Systems, Heavy Duty, CE, Style C ............................ 12-37 Computer, Controller, and Solenoid – IQ System, Style A ............................................................................................... 12-39 Computer, Controller, and Solenoid – IQ System, Styles B and C ................................................................................. 12-41 Computer, Controller, and Solenoid – Excel System, Styles B and C ........................................................................... 12-43 SECTION 13 – ELECTRIC MOTOR Motor (Model 5BC59JBS6390) – Electric Vehicle ................................................................................................................ 13-3 Motor (Model EJ4-4001) – Electric Vehicle ............................................................................................................................ 13-5 Motor (Model EJ8-4001A) – Electric Vehicle ......................................................................................................................... 13-7

2008 Precedent Illustrated Parts List CONTENTS SECTION 14 – TRANSAXLE – ELECTRIC VEHICLES Transaxle – Electric Vehicles ....................................................................................................................................................... 14-3 SECTION 15 – BATTERY CHARGER PowerDrive 3 Battery Charger, Domestic .............................................................................................................................. 15-3 PowerDrive 2 Battery Charger (Model 22110), Domestic ................................................................................................ 15-5 PowerDrive Battery Charger (Model 17930), Domestic .................................................................................................... 15-7 PowerDrive Battery Charger (Model 18780), Export .......................................................................................................... 15-9 PowerDrive Battery Charger (Model 20310), European .................................................................................................... 15-11 SECTION 16 – MAINTENANCE AND SERVICE TOOLS Maintenance and Service Tools ................................................................................................................................................. 16-3 Maintenance and Service Tools, Continued ......................................................................................................................... 16-5 Maintenance and Service Tools, Continued ......................................................................................................................... 16-7 Maintenance and Service Tools, Continued ......................................................................................................................... 16-9 Maintenance and Service Tools, Continued ......................................................................................................................... 16-11 SECTION i – INDEX

G E 1 D BODY AND TRIM

2 2008 Precedent Illustrated Parts List G E 1 D 1 3 2 000437-001

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2008 Club Car Precedent Illustrated Parts List

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