2006 Club Car Precedent (Gasoline) Golf Cart OEM Service & Repair Manual
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2006-2007
Maintenance
And
Service
Manual No. 102907702 Edition Code 1206B1007A
Gasoline Vehicles
2006-2007 Precedent Gasoline Golf Car Maintenance and Service Manual Page i
FOREWORD
Club Car vehicles are designed and built to provide the ultimate in performance efficiency; however, proper
maintenance and repair are essential for achieving maximum service life and continued safe and reliable
operation.
This manual provides detailed information for the maintenance and repair of the Precedent gasoline vehicle.
This manual also provides detailed information for removing and replacing FE350 engines and transaxles, but
does not contain information for the disassembly, repair or rebuilding of FE350 engines or transaxles. For
complete detailed disassembly, repair or rebuild procedures, see the Engines and Drivetrain Components,
Repair and Rebuild Manual (CCI P/N 102396501).
The procedures provided herein must be properly implemented, and the DANGER, WARNING, and CAU-
TION statements must be heeded.
This manual was written for the trained technician who already possesses knowledge and skills in electrical
and mechanical repair. If the technician does not have such knowledge and skills, attempted service or
repairs to the vehicle may render the vehicle unsafe. For this reason, Club Car advises that all repairs and/or
service be performed by an authorized Club Car distributor/dealer representative or by a Club Car factory-
trained technician.
It is the policy of Club Car, Inc. to assist its distributors and dealers in continually updating their service knowl-
edge and facilities so they can provide prompt and efficient service for vehicle owners. Regional technical rep-
resentatives, vehicle service seminars, periodic service bulletins, maintenance and service manuals, and
other service publications also represent Club Car’s continuing commitment to customer support.
This manual covers all aspects of typical vehicle service; unique situations, however, do sometimes occur
when servicing a vehicle. If it appears that a service question is not answered in this manual, you may write
to us at: Club Car, Inc.; P.O. Box 204658; Augusta, Georgia 30917; Attention: Technical Services, or contact
a Club Car Technical Service Representative at (706) 863-3000, ext. 3580.
Copyright © 2006 Club Car, Inc.
Club Car is a registered
trademark of Club Car, Inc.
This manual effective July 25, 2005.
Page ii 2006-2007 Precedent Gasoline Golf Car Maintenance and Service Manual
ý WARNING
• Read Section 1 – Safety before attempting any service on the vehicle.
• Before servicing vehicle, read complete section(s) and any referenced information that may
be relevant to the service or repair to be performed.
NOTE: This manual represents the most current information at the time of publication. Club Car, Inc. is
continually working to further improve its vehicles and other products. These improvements may
affect servicing procedures. Any modification and/or significant change in specifications or proce-
dures will be forwarded to all Club Car dealers and will, when applicable, appear in future editions
of this manual.
Club Car, Inc. reserves the right to change specifications and designs at any time without notice
and without the obligation of making changes to units previously sold.
There are no warranties expressed or implied in this manual. See the limited warranty found in the
vehicle owner’s manual or write to Club Car, Inc., P.O. Box 204658, Augusta, Georgia 30917-4658
USA, Attention: Warranty Department.
2006-2007 Precedent Gasoline Golf Car Maintenance and Service Manual Page iii
CONTENTS
SECTION 1 – SAFETY
General Warnings ............................................................................................................................. 1-1
SECTION 2 – VEHICLE SPECIFICATIONS
SECTION 3 – GENERAL INFORMATION
Serial Number Identification .............................................................................................................. 3-1
Safety Committee ............................................................................................................................. 3-2
Storage ............................................................................................................................................. 3-2
Preparing the Gasoline Vehicle for Extended Off-Season Storage .............................................. 3-3
Returning the Stored Gasoline Vehicle to Service ........................................................................ 3-4
SECTION 4 – BODY AND TRIM
Cleaning the Vehicle ......................................................................................................................... 4-1
Seat .............................................................................................................................................. 4-1
Front and Rear Body Repair ............................................................................................................. 4-2
Stress Lines or Streaks ................................................................................................................. 4-2
Minor Impact Damage/Deformations ............................................................................................ 4-2
Minor Scratches and Surface Blemishes ...................................................................................... 4-2
Gouges, Punctures, Tears, Large Scratches, and Abrasions ....................................................... 4-2
Front Body ........................................................................................................................................ 4-4
Front Body Removal ..................................................................................................................... 4-4
Front Body Installation .................................................................................................................. 4-4
Front Bumper .................................................................................................................................... 4-4
Instrument Panel ............................................................................................................................... 4-4
Instrument Panel Removal ........................................................................................................... 4-4
Instrument Panel Installation ........................................................................................................ 4-6
Floor Mat and Retainers ................................................................................................................... 4-6
Floor Mat Retainer Removal ......................................................................................................... 4-7
Floor Mat Retainer Installation ...................................................................................................... 4-7
Kick Plate and Choke Button ............................................................................................................ 4-7
Kick Plate and Choke Button Removal ......................................................................................... 4-7
Kick Plate and Choke Button Installation ...................................................................................... 4-7
Page iv 2006-2007 Precedent Gasoline Golf Car Maintenance and Service Manual
Rear Body – Two-Passenger Vehicles ............................................................................................ 4-8
Universal Accessory Mounting ..................................................................................................... 4-8
Backrest and Structural Accessory Module (SAM) ...................................................................... 4-10
Rear Body Components (Two-Passenger) .................................................................................. 4-10
Rear Body – Four-Passenger Vehicles ............................................................................................ 4-12
Seat Backs ................................................................................................................................... 4-12
Seat Support ................................................................................................................................ 4-13
Foot Deck ..................................................................................................................................... 4-14
Rear Body Components (Four-Passenger) .................................................................................. 4-15
Canopy – Two-Passenger ................................................................................................................ 4-16
Two-Passenger Canopy Removal ................................................................................................ 4-16
Two-Passenger Canopy Installation ............................................................................................. 4-18
Canopy – Four-Passenger ............................................................................................................... 4-20
Four-Passenger Canopy Removal ............................................................................................... 4-20
Four-Passenger Canopy Installation ............................................................................................ 4-20
SECTION 5 – ACCELERATOR AND BRAKE PEDAL GROUP
Pedal Group ..................................................................................................................................... 5-1
Pedal Group Removal .................................................................................................................. 5-1
GCOR .......................................................................................................................................... 5-3
Debris Shields .............................................................................................................................. 5-3
Brake Return Spring ..................................................................................................................... 5-3
Pawl Assembly ............................................................................................................................. 5-4
Accelerator Return Spring ............................................................................................................ 5-4
Pedal Group Installation ............................................................................................................... 5-6
SECTION 6 – WHEEL BRAKE ASSEMBLIES
General Information ......................................................................................................................... 6-1
Brake Shoe Removal ....................................................................................................................... 6-1
Brake Assembly Cleaning ................................................................................................................ 6-5
Brake Shoe Installation .................................................................................................................... 6-6
Brake Cable Equalizer Adjustment .................................................................................................. 6-9
Brake Cluster Removal and Installation ........................................................................................... 6-9
Brake Cluster Installation ............................................................................................................. 6-10
Brake Cable Removal and Installation ............................................................................................. 6-11
SECTION 7 – STEERING AND FRONT SUSPENSION
General Information ......................................................................................................................... 7-1
2006-2007 Precedent Gasoline Golf Car Maintenance and Service Manual Page v
Steering Wheel ................................................................................................................................. 7-1
Steering Wheel Removal .............................................................................................................. 7-1
Steering Wheel Installation ........................................................................................................... 7-2
Steering Column ............................................................................................................................... 7-2
Steering Column Removal ............................................................................................................ 7-2
Steering Column Installation ......................................................................................................... 7-4
Rack and Pinion ................................................................................................................................ 7-4
Rack and Pinion Removal ............................................................................................................ 7-4
Rack and Pinion Disassembly ...................................................................................................... 7-5
Rack and Pinion Assembly ........................................................................................................... 7-8
Rack and Pinion Installation ......................................................................................................... 7-9
Front Suspension .............................................................................................................................. 7-10
Lubrication .................................................................................................................................... 7-10
Wheel Alignment ........................................................................................................................... 7-10
Front Suspension Components ........................................................................................................ 7-12
Tie Rod End Removal ................................................................................................................... 7-12
Tie Rod Installation ....................................................................................................................... 7-12
Leaf Spring Removal .................................................................................................................... 7-13
Leaf Spring Installation ................................................................................................................. 7-13
Kingpin and Steering Spindle Removal ........................................................................................ 7-13
Kingpin and Steering Spindle Installation ..................................................................................... 7-13
Control Arm Removal ................................................................................................................... 7-14
Control Arm Installation ................................................................................................................ 7-14
Shock Absorber Removal ............................................................................................................. 7-14
Shock Absorber Installation .......................................................................................................... 7-14
Front Wheel Bearings and Hubs ....................................................................................................... 7-17
Front Wheel Free Play Inspection ................................................................................................ 7-17
Front Hub Removal ....................................................................................................................... 7-17
Hub Installation ............................................................................................................................. 7-17
SECTION 8 – WHEELS AND TIRES
General Information .......................................................................................................................... 8-1
Wheels .............................................................................................................................................. 8-1
Wheel Removal ............................................................................................................................ 8-1
Wheel Installation ......................................................................................................................... 8-1
Tires .................................................................................................................................................. 8-2
Tire Removal ................................................................................................................................ 8-2
Tire Repair .................................................................................................................................... 8-3
Tire Installation ............................................................................................................................. 8-3
Page vi 2006-2007 Precedent Gasoline Golf Car Maintenance and Service Manual
SECTION 9 – REAR SUSPENSION
General Information ......................................................................................................................... 9-1
Shock Absorbers .............................................................................................................................. 9-1
Shock Absorber Removal and Inspection .................................................................................... 9-1
Shock Absorber Installation .......................................................................................................... 9-1
Leaf Springs (Two-Passenger Vehicles) .......................................................................................... 9-1
Leaf Spring Removal (Two-Passenger Vehicles) ......................................................................... 9-1
Leaf Spring Installation (Two-Passenger Vehicles) ...................................................................... 9-4
Leaf Springs (Four-Passenger Vehicles) ......................................................................................... 9-4
Leaf Spring Removal (Four-Passenger Vehicles) ........................................................................ 9-4
Leaf Spring Installation (Four-Passenger Vehicles) ..................................................................... 9-6
SECTION 10 – PERIODIC MAINTENANCE
General Information ......................................................................................................................... 10-1
Pre-Operation and Daily Safety Checklist ........................................................................................ 10-1
Performance Inspection ............................................................................................................... 10-2
Periodic Service Schedule ............................................................................................................... 10-2
Periodic Lubrication Schedule .......................................................................................................... 10-4
Periodic Lubrication Schedule ...................................................................................................... 10-4
Engine Oil ......................................................................................................................................... 10-5
Engine Oil Level Check ................................................................................................................ 10-5
Oil Viscosity .................................................................................................................................. 10-6
Fueling Instructions .......................................................................................................................... 10-6
Battery .............................................................................................................................................. 10-7
SECTION 11 – TROUBLESHOOTING AND ELECTRICAL SYSTEM
General Information ......................................................................................................................... 11-1
Troubleshooting Guide ..................................................................................................................... 11-1
Wiring Diagrams ............................................................................................................................... 11-6
Electrical System .............................................................................................................................. 11-11
Test Procedures ............................................................................................................................... 11-11
Index of Test Procedures ............................................................................................................. 11-11
SECTION 12 – ELECTRICAL COMPONENTS
Starter/Generator ............................................................................................................................. 12-1
Voltage Regulator ............................................................................................................................ 12-12
Key Switch ....................................................................................................................................... 12-13
Solenoid ........................................................................................................................................... 12-14
Fuse ................................................................................................................................................. 12-15
2006-2007 Precedent Gasoline Golf Car Maintenance and Service Manual Page vii
GCOR ............................................................................................................................................... 12-15
Neutral Lockout Cam ........................................................................................................................ 12-18
Reverse Warning Buzzer .................................................................................................................. 12-18
Reverse Buzzer Limit Switch ............................................................................................................ 12-19
Low Oil Warning Light ....................................................................................................................... 12-20
Fuel Gauge ....................................................................................................................................... 12-21
Fuel Level Sending Unit .................................................................................................................... 12-23
Hour Meter ........................................................................................................................................ 12-23
RPM Limiter ...................................................................................................................................... 12-24
Ignition Coil ....................................................................................................................................... 12-25
Oil Level Sensor ............................................................................................................................... 12-28
Battery .............................................................................................................................................. 12-28
Ground Cables .................................................................................................................................. 12-32
SECTION 13 – FE350 ENGINE
General Information .......................................................................................................................... 13-1
Before Servicing ........................................................................................................................... 13-1
Engine Rotation ............................................................................................................................ 13-1
Spark Plug .................................................................................................................................... 13-1
Cylinder Head ................................................................................................................................... 13-3
General Information ...................................................................................................................... 13-3
Breather Valve (Reed Valve) ........................................................................................................ 13-3
Crankcase ......................................................................................................................................... 13-3
Engine Removal ........................................................................................................................... 13-3
Crankcase Cover Removal ........................................................................................................... 13-5
Oil Level Sensor ........................................................................................................................... 13-5
Crankcase Cover Installation ........................................................................................................ 13-6
Ignition Coil and Flywheel ................................................................................................................. 13-7
Flywheel Installation ......................................................................................................................... 13-9
Engine Installation ............................................................................................................................ 13-9
Torque Specifications ................................................................................................................... 13-11
Adjustments and Settings ............................................................................................................. 13-11
SECTION 14 – FUEL SYSTEM
General Information .......................................................................................................................... 14-1
Carburetor ......................................................................................................................................... 14-1
Main Jet Elevation/Size Chart ....................................................................................................... 14-2
Changing the Main Jet .................................................................................................................. 14-2
Page viii 2006-2007 Precedent Gasoline Golf Car Maintenance and Service Manual
Engine Control Linkage .................................................................................................................... 14-6
General Information ...................................................................................................................... 14-6
Governor Cable ............................................................................................................................ 14-6
Accelerator Cable ......................................................................................................................... 14-6
Closed Throttle or Idle Adjustment ............................................................................................... 14-8
Engine RPM Adjustment .............................................................................................................. 14-9
Choke and Air Intake System ........................................................................................................... 14-9
General Information ...................................................................................................................... 14-9
Choke Button ............................................................................................................................... 14-11
Air Intake Components Removal .................................................................................................. 14-11
Air Intake Components Installation ............................................................................................... 14-11
Air Filter ........................................................................................................................................ 14-11
Fuel Filter ......................................................................................................................................... 14-14
General Information ...................................................................................................................... 14-14
Fuel Filter Removal ...................................................................................................................... 14-14
Fuel Filter Installation ................................................................................................................... 14-14
Fuel Pump ........................................................................................................................................ 14-15
General Information ...................................................................................................................... 14-15
Fuel Pump Removal ..................................................................................................................... 14-15
Fuel Pump Disassembly ............................................................................................................... 14-15
Fuel Pump Cleaning and Inspection ............................................................................................ 14-16
Fuel Pump Assembly ................................................................................................................... 14-17
Fuel Pump Installation .................................................................................................................. 14-17
Fuel Tank ......................................................................................................................................... 14-18
General Information ...................................................................................................................... 14-18
Fuel Tank Removal ...................................................................................................................... 14-18
Fuel Tank Disposal ....................................................................................................................... 14-19
Fuel Tank Storage ........................................................................................................................ 14-19
Fuel Tank Installation ................................................................................................................... 14-20
Fuel Lines ......................................................................................................................................... 14-21
Fuel Shut-Off Valve .......................................................................................................................... 14-21
SECTION 15 – EXHAUST SYSTEM
General Information ......................................................................................................................... 15-1
Muffler .............................................................................................................................................. 15-1
Muffler Removal ........................................................................................................................... 15-1
Muffler Installation ........................................................................................................................ 15-1
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Print one or all pages of your manual
$39.99
- Get the comprehensive repair manual for the 2006 Ingersoll Rand Club Car Precedent (Gasoline) Golf Cart. It includes troubleshooting and replacement procedures, step-by-step instructions, clear images, and exploded-view illustrations.
- Regular maintenance is essential for the durability of your golf cart. Over time, some parts will wear out and need replacement. This manual provides the manufacturer's recommended troubleshooting charts and replacement procedures, helping you save on repairs and increase reliability.
- This is not a generic manual but the one used by professional technicians. It contains all the necessary information without the hassle of flipping through pages. It's also available in a printable format and compatible with various electronic devices.
Please note: This is the OEM repair manual used by professional technicians to service and maintain your golf cart. It contains every troubleshooting and replacement procedure provided by the manufacturer, including step-by-step instructions, exploded-view illustrations, and clear images. No need to flip through hundreds of pages to find specific information; no more greasy, torn, or lost pages anymore! Carry them around, search them, screenshot them, bookmark them — much better than a traditional bound manual if you ask me. Of course, if you prefer to have a physical copy, nothing prevents you from printing it out too.
Printable: Yes
Language: English
Compatibility: Pretty much any electronic device, incl. PC & Mac computers, Android and Apple smartphones & tablet, etc.
Requirements: Adobe Reader (free)
