2001 Club Car DS 36 Volt Factory Service & Work Shop Manual
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V-GLIDE
36-VOLT VEHICLES
MANUAL NUMBER 102190004
EDITION CODE 1201A00000
2001-2002
MAINTENANCE
SERVICE
SUPPLEMENT
2001/2002 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement Page i
FOREWORD
Club Car vehicles are designed and built to provide the ultimate in performance efficiency; however, proper
maintenance and repair are essential for achieving maximum service life and continued safe and reliable
operation.
This supplement provides detailed information for the maintenance and repair of V-Glide 36-Volt electric vehi-
cles and should be used in conjunction with the 2001/2002 DS Golf Car Maintenance and Service Manual
(CCI P/N 102190001). If you do not have a 2001/2002 DS Golf Car Maintenance and Service Manual, you
may order one from your local Club Car representative.
This supplement, in addition to the 2001/2002 DS Golf Car Maintenance and Service Manual, should be thor-
oughly reviewed prior to servicing the vehicle. The procedures provided must be properly implemented, and
the DANGER, WARNING and CAUTION statements must be heeded.
This supplement was written for the trained technician who already has knowledge and skills in electrical and
mechanical repair. If the technician does not have such knowledge and skills, attempted service or repairs to
the vehicle may render the vehicle unsafe. For this reason, Club Car advises that all repairs and/or service be
performed by an authorized Club Car distributor/dealer representative or by a Club Car factory-trained tech-
nician.
This supplement, used in conjunction with the 2001/2002 DS Golf Car Maintenance and Service Manual, cov-
ers all aspects of typical vehicle service; however, unique situations do sometimes occur when servicing a
vehicle. If it appears that a service question is not answered in this supplement, you may write to us at: Club
Car, Inc., P.O. Box 204658, Augusta, GA 30917-4658, USA, Attention: Technical Services, or contact a Club
Car Technical Service Representative at (706) 863-3000, ext. 3580.
This supplement does not contain maintenance and service procedures for the battery charger. Contact your
local Club Car representative for information on how to obtain the appropriate battery charger maintenance
and service manual.
©2001 Club Car, Inc.
Club Car and ArmorFlex are registered
trademarks of Club Car, Inc.
This manual effective July 24, 2000
Page ii 2001/2002 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement
∆ WARNING
• Read Section 1 – Safety in the DS Golf Car Maintenance and Service Manual before attempting
any service on the vehicle.
• Before servicing vehicle, read complete section(s) and any referenced information that may
be relevant to the service or repair to be performed.
NOTE: This manual represents the most current information at the time of publication. Club Car, Inc. is
continually working to further improve its vehicles and other products. These improvements may
affect servicing procedures. Any modification and/or significant change in specifications or proce-
dures will be forwarded to all Club Car distributors and dealers and will, when applicable, appear in
future editions of this manual.
Club Car, Inc. reserves the right to change specifications and designs at any time without notice
and without the obligation of making changes to units previously sold.
There are no warranties expressed or implied in this supplement. See the limited warranty found in
the vehicle owner’s manual or write to: Club Car, Inc., P.O. Box 204658, Augusta, GA 30917-4658,
USA, Attention: Warranty Administration.
2001/2002 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement Page iii
CONTENTS
SECTION 10 – PERIODIC MAINTENANCE
General Information .......................................................................................................................... 10-2
Pre-Operation and Daily Safety Checklist ........................................................................................ 10-2
Performance Inspection ................................................................................................................ 10-3
Periodic Service Schedule ................................................................................................................ 10-3
Periodic Lubrication Schedule .......................................................................................................... 10-5
SECTION 11 – ELECTRICAL SYSTEM AND TESTING
General Information .......................................................................................................................... 11-2
Electrical Circuits .............................................................................................................................. 11-2
Control Circuit ............................................................................................................................... 11-2
Power Circuit ................................................................................................................................ 11-2
Charge Circuit ............................................................................................................................... 11-3
Wiring Diagram ................................................................................................................................. 11-4
Troubleshooting Guide ..................................................................................................................... 11-5
Test Procedures ............................................................................................................................... 11-7
Index of Test Procedures .............................................................................................................. 11-7
SECTION 12 – ELECTRICAL COMPONENTS
Key Switch ........................................................................................................................................ 12-2
Forward/Reverse Anti-Arcing Limit Switch ....................................................................................... 12-3
Accelerator Pedal Limit Switch ......................................................................................................... 12-4
Reverse Buzzer ................................................................................................................................ 12-5
Solenoid ............................................................................................................................................ 12-5
Resistors ........................................................................................................................................... 12-7
Wiper Switch ..................................................................................................................................... 12-8
Forward/Reverse Switch ................................................................................................................... 12-14
Charger Receptacle .......................................................................................................................... 12-16
Receptacle Fuse Link ................................................................................................................... 12-18
SECTION 13 – BATTERIES
General Information .......................................................................................................................... 13-2
Common Misconceptions About Batteries ........................................................................................ 13-3
Battery Replacement ........................................................................................................................ 13-4
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What's Included?
Lifetime Access
Fast Download Speeds
Offline Viewing
Access Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$39.99
Upon purchasing this manual, you will receive a .PDF file containing an email contact. After contacting us, you will receive a reply with a link to access the manual for your 2001 Club Car DS 36 Volt.
This comprehensive manual covers every aspect of your machine, providing detailed guidance on every nut and bolt. With hundreds of pages, it offers solutions for various issues, from simple tasks like an oil change to more complex procedures like a transmission swap. The manual includes numerous illustrations to assist you and features easy-to-understand text throughout.
Utilize the search function to navigate the manual efficiently and print the necessary pages as needed. This Factory Service Repair Manual is designed to walk you through the fundamentals of maintenance and repair, providing step-by-step instructions to empower you with the knowledge that factory-trained technicians possess. By utilizing the insights from this service repair manual, any owner can confidently make informed decisions regarding the maintenance and repair of their machine.
Rest assured, in addition to the high-quality service manual, we are committed to delivering excellent customer service, ensuring your satisfaction with your purchase.
