KAP140 King / Bendix FLIGHTLINE Maintenance Manual

FLIGHTLINE MAINTENANCE MANUAL KAP 140 FLIGHT CONTROL SYSTEM MANUAL NUMBER 006--15574--0002 REVISION 2 DEC, 2002

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BENDIX/KING KAP 140 RH--1 Revision 2, Dec/2002 CS:15574F02.IDU REVISION HISTORY REV DATE CHANGES 0 October, 1998 Initial Release 1 April, 2002 Add unit versions --2603, --5403, --7703 2 December, 2002 Add unit versions --2704, --5504, --7904

BENDIX/KING KAP 140 RH--2 Revision 2, Dec/2002 CS:15574F02.IDU THIS PAGE IS RESERVED

BENDIX/KING KAP 140 i Revision 2, Dec/2002 CS:15574F02.IDU SECTION I GENERAL INFORMATION Paragraph Page 1.1 INTRODUCTION 1--1 ................................................... 1.2 SYSTEM DESCRIPTION 1--3 ............................................ 1.2.1 GENERAL SYSTEM DESCRIPTION 1-- 3 .................................. 1.2.2 SYSTEM UNITS AND INTERFACES 1-- 3 .................................. 1.3 PRODUCT SUPPORT 1--7 .............................................. 1.4 AIRWORTHINESS LIMITATIONS 1--7 ..................................... 1.5 COMPONENT DESCRIPTION 1--8 ....................................... 1.5.1 GENERAL 1-- 8 ......................................................... 1.5.2 KC 140 FLIGHT CONTROL COMPUTER 1-- 8 .............................. 1.5.3 KCM 100 CONFIGURATION MODULE 1-- 8 ................................ 1.5.4 KS 270C PITCH SERVO 1-- 9 ............................................ 1.5.5 KS 271C ROLL SERVO 1-- 10 ............................................. 1.5.6 KS 272C TRIM SERVO 1-- 11 .............................................

BENDIX/KING KAP 140 ii Revision 2, Dec/2002 CS:15574F02.IDU SECTION II SYSTEM OPERATION Paragraph Page 2.1 GENERAL 2--1 ......................................................... 2.1.1 OPERATING MODES (OVERVIEW) 2-- 1 .................................. 2.2 KC 140 MONITORS 2--1 ................................................ 2.2.1 HARDWARE MONITORS 2-- 2 ............................................ 2.2.2 SOFTWARE MONITORS 2-- 4 ............................................ 2.3 PERFORMANCE SPECIFICATIONS 2--5 .................................. 2.3.1 ROLL AXIS 2-- 5 ........................................................ 2.3.2 PITCH AXIS 2-- 5 ....................................................... 2.3.3 PITCH TRIM 2-- 5 ....................................................... 2.4 KC 140 FCC 2--6 ....................................................... 2.4.1 GENERAL DESCRIPTION 2-- 6 ........................................... 2.4.2 SINGLE AXIS VERSION 2-- 6 ............................................. 2.4.3 TWO--AXIS VERSIONS 2-- 7 ............................................. 2.5 USER CONTROLS 2--8 ................................................. 2.5.1 PANEL BUTTONS 2-- 8 .................................................. 2.5.2 COCKPIT SWITCHES 2-- 8 ............................................... 2.5.3 ROTARY KNOBS 2-- 8 ................................................... 2.6 ANNUNCIATORS 2--9 ................................................... 2.6.1 MODE ANNUNCIATIONS 2-- 9 ............................................ 2.6.2 FAILURE ANNUNCIATIONS 2-- 9 ......................................... 2.7 NUMERIC DISPLAY 2--10 ................................................ 2.7.1 GENERAL 2-- 10 ......................................................... 2.7.2 PITCH REFERENCE CONTROL 2-- 10 ..................................... 2.7.3 BARO SET 2-- 10 ........................................................ 2.8 ALERTING 2--11 ........................................................ 2.8.1 AP DISCONNECT ALERTING 2-- 11 ........................................ 2.8.2 ALTITUDE ALERTING 2-- 11 ............................................... 2.8.3 TRIM RUNAWAY ALERTING 2-- 11 ......................................... 2.8.4 OTHER VOICE MESSAGES 2-- 12 ......................................... 2.9 BUILT--IN TEST 2--13 .................................................... 2.9.1 MANUAL ADJUSTMENTS 2-- 13 ........................................... 2.9.2 OFFSET COMPENSATION 2-- 13 .......................................... 2.9.3 POWERUP TESTS 2-- 13 ................................................. 2.9.4 PREFLIGHT TEST 2-- 13 .................................................. 2.10 OPERATING MODES 2--14 ............................................... 2.10.1 ROLL COUPLED MODES 2-- 14 ........................................... 2.10.2 ROLL ARM MODES 2-- 16 ................................................ 2.10.3 PITCH COUPLED MODES 2-- 18 .......................................... 2.10.4 PITCH ARM MODES 2-- 19 ................................................ 2.10.5 TRIM FUNCTIONS 2--20 ................................................. 2.11 BIT/DIAGNOSTICS 2--20 ................................................. 2.12 NORMAL ACCELEROMETER 2--20 ....................................... 2.13 STATIC PRESSURE SENSOR 2--20 ....................................... 2.14 ALTITUDE/VS COMPUTATION 2--20 ...................................... 2.15 ENCODING ALTIMETER INPUTS 2--21 ....................................

BENDIX/KING KAP 140 iii Revision 2, Dec/2002 CS:15574F02.IDU SECTION III REMOTE TERMINAL INTERFACE Paragraph Page 3.1 GENERAL 3--1 ......................................................... 3.2 TERMINAL EMULATOR SETUP 3--1 ..................................... 3.3 NAVIGATING THE REMOTE TERMINAL INTERFACE (RTI) SCREENS 3--2 ... 3.3.1 MAIN MENU SCREEN 3--2 .............................................. 3.3.2 DIAGNOSTIC MODE SCREENS 3--3 ..................................... 3.3.3 DISCRETE INPUT STRAPS/VALIDS SCREEN 3--4 ......................... 3.3.4 DISCRETE INPUT SWITCHES SCREEN 3--7 .............................. 3.3.5 DISCRETE INPUT STATUS SCREEN 3--10 ................................. 3.3.6 DISCRETE OUTPUTS SCREEN 3--14 ..................................... 3.3.7 ANALOG INPUTS SCREEN 3--16 ......................................... 3.3.8 ANALOG VOLTAGE INPUTS SCREEN 3--19 ................................ 3.3.9 ANALOG OUTPUTS SCREEN 3--22 ....................................... 3.3.10 ANALOG TESTS SCREEN 3--23 .......................................... 3.3.11 ERROR LOG SCREEN 3--24 .............................................. 3.3.12 SOFTWARE IDENTIFICATION SCREEN 3--26 .............................. 3.3.13 INSTALLATION MODE SCREENS 3--26 .................................... 3.4 INSTALLATION SETUP 3--27 ............................................. 3.4.1 INSTALLATION SETUP SCREEN 3--27 ..................................... 3.4.2 INSTALLATION OFFSETS 3--29 ........................................... 3.5 OTHER INSTALLATION OPTIONS 3--30 ...................................

BENDIX/KING KAP 140 iv Revision 2, Dec/2002 CS:15574F02.IDU SECTION IV TROUBLESHOOTING Paragraph Page 4.1 GENERAL 4--1 ......................................................... 4.2 PERFORMANCE PROBLEMS 4--1 ....................................... 4.3 UNIT INTERFACE DESCRIPTIONS 4--3 .................................. 4.3.1 GENERAL 4--3 ......................................................... 4.3.2 KS 270C PITCH SERVO INTERFACE TO THE KC 140 4--3 .................. 4.3.3 KS 271C ROLL SERVO INTERFACE TO THE KC 140 4--5 .................. 4.3.4 KS 272C TRIM SERVO INTERFACE TO THE KC 140 4--5 ................... 4.3.5 TURN COORDINATOR INTERFACE TO THE KC 140 4--6 ................... 4.3.6 DIRECTIONAL GYRO (DG) INTERFACE TO THE KC 140 4--6 ............... 4.3.7 HORIZONTAL SITUATION INDICATOR (HSI) INTERFACE TO THE KC 140 4--7 4.3.8 KCM 100 CONFIGURATION MODULE INTERFACE TO THE KC 140 4--8 ..... 4.3.9 NAV SENSOR INTERFACE TO THE KC 140 4--9 ........................... 4.3.10 ENCODING ALTIMETER INTERFACE TO THE KC 140 4--10 ................. 4.3.11 RS232 INTERFACE TO THE KC 140 4--11 .................................. 4.3.12 AUDIO PANEL INTERFACE TO THE KC 140 4--11 .......................... 4.3.13 COCKPIT SWITCHES INTERFACE TO THE KC 140 4--12 .................... 4.3.14 DIMBUS INTERFACE (BACKLIGHTING BRIGHTNESS) TO THE KC 140 4--12 .. 4.3.15 FLAPS INTERFACE TO THE KC 140 4--13 ................................. 4.3.16 KC 140 ALERTING OUTPUTS 4--14 ....................................... 4.3.17 KC 140 PHOTOCELL (DISPLAY BRIGHTNESS) 4--14 ........................ 4.3.18 KC 140 POWER INPUTS 4--15 ............................................ 4.3.19 KC 140 AIRCRAFT STRAPS 4--16 ......................................... SECTION V ERROR CODES Paragraph Page 5.1 GENERAL INFORMATION 1 .......................................... 5.2 REFERENCE DOCUMENTS 1 ......................................... 5.3 ERROR CODE CATEGORIES 2 ....................................... 5.4 ERROR CODE DESCRIPTIONS 3 .....................................

BENDIX/KING KAP 140 v Revision 2, Dec/2002 CS:15574F02.IDU LIST OF ILLUSTRATIONS Figure Page 1--1 KAP 140 SYSTEM BLOCK DIAGRAM 1--5 ................................. 1--2 KC 140 FLIGHT CONTROL COMPUTER 1--8 .............................. 1--3 KS 270C PITCH SERVO 1--9 ............................................ 1--4 KS 271C ROLL SERVO 1--10 ............................................. 1--5 KS 272C PITCH TRIM SERVO 1--11 ....................................... 2--1 SINGLE--AXIS FCC (--2XXX FLAVORS) 2--6 ............................... 2--2 TWO--AXIS FCC (--5XXX VERSIONS)  2--7 ................................. 2--3 TWO--AXIS FCC W/ALTITUDE PRESELECT & ALRTING (--7XXX Versions) 2--7 2--4 FULL KAP 140 DISPLAY (LAMP TEST) 2--7 ............................... 3--1 NO TAG MAIN MENU SCREEN 3--2 ...................................... 3--2 DIAGNOSTICS CONFIRMATION SCREEN 3--3 ............................ 3--3 DIAGNOSTICS MENU SCREEN 3--3 ..................................... 3--4 DISCRETE INPUT STRAPS/VALIDS SCREEN 3--4 ......................... 3--5 DISCRETE INPUT SWITCHES SCREEN 3--7 .............................. 3--6 DISCRETE INPUT STATUS SCREEN 3--10 ................................. 3--7 NO TAG DISCRETE OUTPUTS SCREEN 3--14 ............................. 3--8 ANALOG INPUTS SCREEN 3--16 ......................................... 3--9 ANALOG VOLTAGE INPUTS SCREEN 3--19 ................................ 3--10 ANALOG OUTPUTS SCREEN 3--22 ....................................... 3--11 ANALOG TESTS SCREEN 3--23 .......................................... 3--12 ERROR LOG MENU SCREEN 3--24 ....................................... 3--13 NO TAG ERROR LOG DATA SCREEN 3--25 ................................ 3--14 SOFTWARE IDENTIFICATION SCREEN 3--26 .............................. 3--15 INSTALLATION MENU SCREEN 3--26 ..................................... 3--16 INSTALLATION SETUP SCREEN 3--27 ..................................... 3--17 INSTALLATION OFFSETS SCREEN 3--29 .................................. 3--18 NO TAG GLIDESLOPE DEVIATION SCREEN 3--29 .......................... LIST OF TABLES Table Page 1--1 KAP 140 SYSTEM COMPONENTS AND SUPPORT EQUIPMENT 1--3 ........

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