AIRPLANE
MAINTENANCE MANUAL
CARD 1 OF 3
PA-28-151 CHEROKEE WARRIOR
PA-28-161 WARRIOR II
PA-28-161 WARRIOR III
PIPER AIRCRAFT CORPORATION
(PART NUMBER 761 539 FEBRUARY 28, 1995
1A1
Published by
Technical Publications
Piper Aircraft Corporation
2926 Piper Drive
Vero Beach, Florida 32960
U.S.A.
Member of GAMA
General Aviation
Manufacturers Association
1A2
SERIAL NUMBER INFORMATION
PA-28-151, WARRIOR- 1974
Serial Numbers 28-7415001 to 28-7415713 inclusive
PA-28-151, WARRIOR- 1975
Serial Numbers 28-7515001 to 28-7515459 inclusive
PA-78-151, WARRIOR- 1976
Serial Numbers 28-7615001 to 28-7615445 inclusive
PA-28-151, WARRIOR- 1977
Serial Numbers 28-7715001 to 28-7715314 inclusive
PA-28-161, WARRIOR II - 1977
Serial Numbers 28-7716001 to 28-7716323 inclusive
PA-28-161, WARRIOR II - 1978
Serial Numbers 28-7816001 to 28-7816695 inclusive
PA-28-161, WARRIOR II - 1979
Serial Numbers 28-7916001 to 28-7916617 inclusive
PA-28-161, WARRIOR II - 1980
Serial Numbers 28-8016001 to 28-8016382 inclusive
PA-28-161, WARRIOR II- 1981
Serial Numbers 28-8116001 to 28-8116342 inclusive
PA-28-161, WARRIOR II- 1982
Serial Numbers 28-8216001 to 28-8216236 inclusive
PA-28-161, WARRIOR II- 1983
Serial Numbers 28-8316001 to 28-8316112 inclusive
PA-28-161, WARRIOR II - 1984
Serial Numbers 28-8416001 to 28-8416131 inclusive
PA-28-161, WARRIOR II - 1985
Serial Numbers 28-8516001 to 28-8516099 inclusive
PA-28-161, WARRIOR II - 1986
Serial Numbers 28-8616001 to 28-8616057, inclusive
2816001 thru 2816010 (less 2816002), inclusive
PA-28-161, WARRIOR II - 1987
Serial Numbers 2816002, 2816011 thru 2816036 (less 2816029
thru 2816033), inclusive
PA-28-161, WARRIOR II - 1988
Serial Numbers 2816029 thru 2816033, 2816037 thru
2816075 (less 2816066), inclusive
PA-28-161, WARRIOR II - 1989
Serial Numbers 2816076 thru 2816094, inclusive
PA-28-161, WARRIOR II - 1990
Serial Numbers 2816095 thru 2816099, inclusive
PA-28-161, WARRIOR II - 1992
Serial Numbers 2816100 thru 2816103, inclusive
PA-28-161, WARRIOR II - 1993
Serial Numbers 2816106 thru 2816109, inclusive
PA-28-161, WARRIOR II - 1994
Serial Numbers 2816104 and 2816105, inclusive
PA-28-161, WARRIOR III - 1994
Serial Numbers 2816110
PA-28-161, WARRIOR III - 1995
Serial Numbers 2816111 and up
PIPER CHEROKEE WARRIOR SERVICE MANUAL
Revised: February 28, 1995
1A3
AEROFICHE EXPLANATION AND REVISION STATUS
The Service Manual information incorporated in this set of Aerofiche cards has been arranged in accordance with the
general specifications of Aerofiche adopted by the General Aircraft Manufacturer’s Association, (GAMA). The
information compiled in this Aerofiche Service Manual will be kept current by revisions distributed periodically. These
revisions will supersede all previous revisions and will be complete Aerofiche card replacements and shall supersede
Aerofiche cards of the same number in the set.
Conversion of Aerofiche alpha/numeric code numbers:
First number is the Aerofiche card number.
Letter is the horizontal line reference per card.
Second number is the vertical line reference per card.
Example: 2J16 = Aerofiche card number two of given set.Grid location J16.
To aid in locating the various chapters and related service information desired, the following is provided:
1. A complete manual Table of Contents is for all fiche in this set.
2. A complete list of Illustrations is given and follows the Table of Contents.
3. A complete list of Tables is given for all fiche in this set and follows the list of Illustrations.
4. A complete list of paragraph titles and appropriate Grid location numbers is given at the beginning of each
Chapter relating to the information within that Chapter.
5. Identification of Revised Material:
Revised text and illustrations are indicated by a black vertical line along the left-hand margin of the frame,
opposite revised, added or deleted material. Revision lines indicate only current revisions with changes and addi-
tions to or deletions of existing text and illustrations. Changes in capitalization, spelling, punctuation, indexing,
the physical location of the material or complete page additions are not identified by revision lines.
6. Revisions to this Service Manual 761 539 issued August, 1973 ORG 730 822 are as follows:
Revisions Date Aerofiche Card Effectivity
PR740806 August 6, 1974 —
PR750630 June 30, 1975 —
PR760501 May 1, 1976 1 and 2
PR760507 May 7, 1976 1 and 2
PR761201 December 1, 1976 1 and 2
PR770527 May 27, 1977 1 and 2
PR771212 December 12, 1977 1 and 2
PR780801 August 1, 1978 1 and 2
PR790616 June 16, 1979 1 and 2
PR790823 August 23, 1979 1 and 2
PR800303 March 3, 1980 1 and 2
PR800724 July 24, 1980 1 and 2
PR801013 October 13, 1980 1 and 2
PR810623 June 23, 1981 1 and 2
PR820412 April 12, 1982 1 and 2
PR821130 November 30, 1982 1 and 2
PR830609 June 9, 1983 1 and 2
PR830712 July 12, 1983 1
PR840605 June 5, 1984 1 and 2
PR950228 February 28, 1995 1 and 2
The date on Aerofiche cards should not be earlier than the date noted for the respective card effectivity. Consult the latest
card in this series for current Aerofiche card effectivity.
PIPER CHEROKEE WARRIOR SERVICE MANUAL
Revised: February 28, 1995
1A4
TABLE OF CONTENTS
AEROFICHE CARD NO.1 GRID NO.
I INTRODUCTION.........................................................1A13
II HANDLING AND SERVICING ....................................1A16
III INSPECTION ..............................................................1D15
IV STRUCTURES............................................................1E5
V SURFACE CONTROLS ..............................................1G10
VI HYDRAULIC SYSTEM (Not Applicable)
VII LANDING GEAR AND BRAKE SYSTEM ..................1I10
VIII POWER PLANT ..........................................................1J19
AEROFICHE CARD NO.2
IX FUEL SYSTEM ...........................................................2A10
X INSTRUMENTS ..........................................................2B11
XI ELECTRICAL SYSTEM .............................................2D4
XII ELECTRONICS ..........................................................2J11
XIII HEATING AND VENTILATING ...................................2K5
AEROFICHE CARD NO.3
XIV ACCESSORIES AND UTILITIES ...............................3A8
Revised: February 28, 1995
1A5
LIST OF ILLUSTRATIONS
Aerofiche
Figure Grid No.
2-1. Three View ....................................................................................................................................... 1A20
2-2. Station Reference Lines .................................................................................................................... 1A21
2-3. Access Plates and Panels .................................................................................................................. 1B2
2-4. Jacking Arrangement........................................................................................................................ 1B9
2-5. Weighing Arrangement .................................................................................................................... 1B10
2-6. Leveling Longitudinally ................................................................................................................... 1B11
2-7. Leveling Laterally............................................................................................................................. 1B11
2-8. Servicing Points ................................................................................................................................ 1B15
2-9. Induction Air Filter........................................................................................................................... 1B20
2-10. Fuel Strainer ..................................................................................................................................... 1B23
2-11. Main Gear Lubrication Chart ........................................................................................................... 1C4
2-12. Nose Gear Lubrication Chart........................................................................................................... 1C5
2-13. Aileron Control System Lubrication Chart ...................................................................................... 1C6
2-14. Flap Control System Lubrication Chart ........................................................................................... 1C7
2-15. Rudder Control System Lubrication Chart....................................................................................... 1C8
2-16. Rudder Trim Control System Lubrication Chart .............................................................................. 1C9
2-17. Cabin Door, Baggage Door and Seats Lubrication Chart ................................................................ 1C10
2-18 Power Plant Lubrication Chart ......................................................................................................... 1C11
2-19 Optional Air Conditioning Condenser and Compressor Lubrication Chart
PA-161, S/N’s 7716002 thru 28-8616057 and 2816001 thru 2816109 ..................................... 1C12
2-20 Cherrylock Rivet Removal ............................................................................................................... 1D10
2-21. Identification of Aircraft Fluid Lines ............................................................................................... 1D11
2-22. Torque Wrench Formula................................................................................................................... 1D12
3-1. Inspection Areas of Exhaust System ................................................................................................ 1D18
3-2. Typical Muffler Fatigue Areas.......................................................................................................... 1D18
4-1. Aileron and Flap Installation ............................................................................................................ 1E9
4-2. Wing Installation .............................................................................................................................. 1E14
4-3. Stall Strip Installation ....................................................................................................................... 1E18
4-4. Methods of Securing Control Cables ............................................................................................... 1E19
4-5. Empennage Group Installation ......................................................................................................... 1E20
4-6. Windshield Installation (Typical) ..................................................................................................... 1E24
4-7. Side Window Installation (Typical).................................................................................................. 1F1
4-8. Door Snubber Installation ................................................................................................................ 1F5
4-9. Fabricated Tool for Baggage Door Lock .......................................................................................... 1F6
4-10a. Seat Back Lock ................................................................................................................................. 1F6
4-10b. Lumbar Seat Bladder Installation ..................................................................................................... 1F8
4-11. Skin Materials and Thickness ........................................................................................................... 1F10
4-12. Typical Access Plates ....................................................................................................................... 1F11
4-13. Baggage Compartment Inspection Holes Cutout Details ................................................................. 1F12
4-14. Surface Scratches, Abrasions or Ground-in-Dirt.............................................................................. 1F17
4-15. Deep Scratches, Shallow Nicks and Small Holes ............................................................................ 1F17
4-16. Mixing of Epoxy Patching Compound ............................................................................................. 1F19
4-17. Welding Repair Method ................................................................................................................... 1F19
4-18. Repairing of Cracks .......................................................................................................................... 1F20
4-19. Various Repairs ................................................................................................................................. 1F21
4-20. Repair of Stress Lines ....................................................................................................................... 1F22
4-21. Repair of Impacted Damage ............................................................................................................. 1F22
5-1. Rod End Installation Method ........................................................................................................... 1G14
PIPER CHEROKEE WARRIOR SERVICE MANUAL
Revised: February 28, 1995
1A6
LIST OF ILLUSTRATIONS (cont.)
Aerofiche
Figure Grid No.
5-2. Control Cable Inspection Technique ................................................................................................ 1G14
5-3. Cable Weat Patterns .......................................................................................................................... 1G15
5-4. Internal Cable Wear .......................................................................................................................... 1G16
5-5. Pulley Wear Patterns ......................................................................................................................... 1G17
5-6. Control Column Assembly ............................................................................................................... 1G21
5-7. Flex (Universal) Joint Assembly ...................................................................................................... 1G22
5-8. Aileron Controls ............................................................................................................................... 1G24
5-9. Bellcrank Rigging Tool (1974 and 1975 Models Only) ................................................................... 1H3
5-10. Bellcrank Rigging Tool (1976 and Subsequent Models Only) ........................................................ 1H3
5-11 Stabilator Controls ............................................................................................................................ 1H5
5-12. Stabilator Rigging Tool .................................................................................................................... 1H7
5-13. Stabilator Trim Controls ................................................................................................................... 1H9
5-14. Methods of Securing Trim Cables .................................................................................................... 1H11
5-15. Rudder and Steering Pedal Assembly .............................................................................................. 1H13
5-16. Rudder Controls ............................................................................................................................... 1H16
5-17. Rudder Rigging Tool ........................................................................................................................ 1H17
5-18. Clamping Rudder Pedals .................................................................................................................. 1H17
5-19. Rudder and Stabilator Travel Adjustment ........................................................................................ 1H18
5-20. Rudder Trim Control ........................................................................................................................ 1H19
5-21. Flap Control System ......................................................................................................................... 1H21
5-22. Flap Stop Adjustment ....................................................................................................................... 1H24
5-23. Flap Rigging Tool ............................................................................................................................. 1H24
5-24. Fabricated Rudder Rigging Tool ...................................................................................................... 1I6
5-25. Fabricated Stabilator Rigging Tool................................................................................................... 1I6
5-26. Fabricated Flap Rigging Tool ........................................................................................................... 1I7
7-1. Nose Gear Oleo Strut Assembly ...................................................................................................... 1I13
7-2. Nose Gear Installation ...................................................................................................................... 1I16
7-3. Clamping Rudder Pedals in Neutral Position ................................................................................... 1I18
7-4. Rudder Pedals at Neutral Angle ....................................................................................................... 1I18
7-5. Main Gear Oleo Strut Assembly ...................................................................................................... 1I20
7-5a. Main Gear Oleo Strut Assembly (cont.)........................................................................................... 1I21
7-6. Main Gear Installation ...................................................................................................................... 1I23
7-7. Nose Wheel Assembly ..................................................................................................................... 1J1
7-8. Main Wheel Assembly ..................................................................................................................... 1J3
7-9. Wheel Brake Assembly .................................................................................................................... 1J4
7-10. Removal of Anchor Bolt................................................................................................................... 1J5
7-11. Installation of Anchor Bolt ............................................................................................................... 1J6
7-12. Brake System Installation................................................................................................................. 1J7
7-13. Brake Master Cylinder (Hand/Parking Brake) ................................................................................. 1J8
7-14. Brake Cylinder (Toe Brake) (10-27, 10-30, 17000) ......................................................................... 1J11
7-15. Retainer Ring Installation Tool ........................................................................................................ 1J16
8-1. Typical Nicks and Removal Method ................................................................................................ 1J23
8-2. Propeller and Cowling Installation ................................................................................................... 1J24
8-3. Engine Installation ............................................................................................................................ 1K3
8-4. Engine Shock Mount Installation ..................................................................................................... 1K5
8-5. Adjustment of Engine Controls ........................................................................................................ 1K6
8-6. Carburetor......................................................................................................................................... 1K7
8-7. Exploded View of Magneto (4200 Series) ....................................................................................... 1K12
PIPER CHEROKEE WARRIOR SERVICE MANUAL
Revised: February 28, 1995
1A7
LIST OF ILLUSTRATIONS (cont.)
Aerofiche
Figure Grid No.
8-8. T-100 Assembly and Timing Tool Kit .............................................................................................. 1K13
8-9. Removing Coil Wedges .................................................................................................................... 1K14
8-10. Index Plate and Timing Plug ............................................................................................................ 1K15
8-11. Installation of Bearings and Bearing Plate ....................................................................................... 1K16
8-12 Position of Magneto on T-100 Tool and Oil Seal Installation .......................................................... 1K16
8-13. Timing Magneto Internally and Assembly ....................................................................................... 1K17
8-14. Magneto Inspection (Bendix) ........................................................................................................... 1K21
8-15. Contact Spring Inspection ................................................................................................................ 1K21
8-16. Impulse Coupling Inspection............................................................................................................ 1K21
8-17. Magneto Timing Marks .................................................................................................................... 1K23
8-18. Timing Pointer. ................................................................................................................................. 1K23
8-19. Timing Kit Installed .......................................................................................................................... 1K23
8-20. Breaker Compartment with Cast Timing Marks .............................................................................. 1K23
8-21. Stripping Tool ................................................................................................................................... 1L3
8-22. Inserting Stripping Tool.................................................................................................................... 1L3
8-23. Cutting Insulation ............................................................................................................................. 1L3
8-24. Removing Silicone Rubber from Wire ............................................................................................. 1L3
8-25. Installation of Plug End Nut ............................................................................................................. 1L4
8-26. Flaring Out of Shielding. .................................................................................................................. 1L4
8-27. Installation of Ferrule ....................................................................................................................... 1L5
8-28. Driving Tool ..................................................................................................................................... 1L5
8-29. Installation in Housing ..................................................................................................................... 1L5
8-30. Securing Wire in Housing ................................................................................................................ 1L5
8-31. Installation of Electrical Screw ........................................................................................................ 1L6
8-32. Installation of Insulation Sleeve ....................................................................................................... 1L6
8-33. Installation of Spring ........................................................................................................................ 1L6
8-34. Removing Spark Plug Frozen to Bushing ........................................................................................ 1L6
8-35. Warrior II Ice Detection System ....................................................................................................... 1L10
8-36. Warrior III Ice Detection System ...................................................................................................... 1L12
8-37. Static Rpm (SEA LEVEL ± 500’ PRESSURE ALTITUDE ONLY) ............................................... 1L16
8-38. Change in Static Rpm Vs. Engine Oil Temperature
9-1. PA-28-151 and PA-28 -161, Warrior II Fuel System Diagram ......................................................... 2A13
9-2. PA-28 -161, Warrior III Fuel System Diagram................................................................................ 2A14
9-3. Tolerances, Union Nut and Tubing Nut............................................................................................ 2A16
9-4. Resistance Decade Test Box Set Up ................................................................................................. 2A20
9-5 Warrior III Fuel Quantity Needle Deviation..................................................................................... 2A20
9-6. Fuel Quantity Transmitter Checking Jig .......................................................................................... 2A22
9-7. Fabricated Fuel Quantity Transmitter Checking Jig......................................................................... 2A23
9-8. Locking Fuel Cap ............................................................................................................................. 2A24
9-9. Fuel Filter Bowl and Screen ............................................................................................................. 2B1
9-10. Plunger Fuel Pump ........................................................................................................................... 2B3
9-11. Engine Primer ................................................................................................................................... 2B5
10-1. PA-28-151, Warrior and PA-28-161, Warrior II Vacuum Pump....................................................... 2B16
10-2. PA-28-161, Warrior III Vacuum Pump ............................................................................................. 2B16
10-3. Warrior I and II Instrument Panel (Typical) ..................................................................................... 2B17
10-4. Warrior III VFR Instrument Panel (Typical) .................................................................................... 2B18
10-5. Warrior II and III Auxiliary Vacuum System Installation ................................................................ 2C1
10-6. Warrior II and III Auxiliary Vacuum Electrical Schematic .............................................................. 2C2
10-7. Pitot and Static Air Systems ............................................................................................................. 2C6
PIPER CHEROKEE WARRIOR SERVICE MANUAL
Revised: February 28, 1995
1A8
LIST OF ILLUSTRATIONS (cont.)
Aerofiche
Figure Grid No.
10-8. Warrior III Instrument Cluster - Oil Temperature, Fuel Pressure, and Oil Pressure Gauge ............. 2C18
10-9. Warrior III Fuel Quantity Gauge ...................................................................................................... 2C20
10-10. Exhaust Gas Probe Installation ......................................................................................................... 2C24
11-1. Exploded View of Prestolite and Electrosystems Alternators .......................................................... 2E4
11-2. Lamp Bank Load. ............................................................................................................................. 2E5
11-3. Removal of Rectifier......................................................................................................................... 2E6
11-4. Removal of Slip Ring End Bearing .................................................................................................. 2E6
11-5. Removal of Drive End Head............................................................................................................. 2E7
11-6. Removal of End Head Bearing ......................................................................................................... 2E7
11-7. Testing Rotor for Grounds ................................................................................................................ 2E7
11-8. Testing Rotor for Shorts ................................................................................................................... 2E7
11-9. Installation of Bearing ...................................................................................................................... 2E9
11-10. Installation of Rectifier ..................................................................................................................... 2E9
11-11. Terminal Assembly........................................................................................................................... 2E10
11-12. Slip Ring End Bearing Assembly..................................................................................................... 2E10
11-13. Testing Alternator ............................................................................................................................. 2E10
11-14. Brush Installation ............................................................................................................................. 2E11
11-15. Internal Wiring Diagram.................................................................................................................. 2E11
11-16. Exploded View of Chrysler Alternator ............................................................................................. 2E14
11-17. Checking Chrysler Alternator Field Current Draw .......................................................................... 2E16
11-18. Testing Chrysler Alternator Field Circuit ......................................................................................... 2E17
11-19. Chrysler Alternator Rectifier End Shield and Stator Assembly ....................................................... 2E18
11-20. Testing Positive Rectifiers With C-3829 Tester................................................................................ 2E19
11-21. Testing Negative Rectifiers With C-3829 Tester .............................................................................. 2E19
11-22. Testing Positive Rectifiers With Test Lamp ..................................................................................... 2E20
11-23. Testing Negative Rectifiers With Test Lamp .................................................................................... 2E20
11-24. Rectifier and Heat Sink Assembly Removal .................................................................................... 2E21
11-25. Rectifier End Shield Assembly ........................................................................................................ 2E21
11-26. Testing Stator.................................................................................................................................... 2E22
11-27. Removal of Pulley ............................................................................................................................ 2E22
11-28. Removal of Bearing.......................................................................................................................... 2E22
11-29. Removal of Rectifier End Shield Bearing ........................................................................................ 2E22
11-30. Testing Rotor for Ground ................................................................................................................. 2E23
11-31. Testing Rotor for Open or Shorts ..................................................................................................... 2E23
11-32. Installation of Grease Retainer ......................................................................................................... 2E24
11-33. Installation of Rectifier End Shield Bearing .................................................................................... 2E24
11-34. Installation of Drive End Shield Bearing ......................................................................................... 2F1
11-35. Installation of Pulley......................................................................................................................... 2F1
11-36. Installation of Insulators Assembly .................................................................................................. 2F1
11-37 Installation of Positive Rectifier ....................................................................................................... 2F1
11-38. Installation of Capacitor ................................................................................................................... 2F3
11-39. Installation of Battery Output Insulator ........................................................................................... 2F3
11-40. Installation of Negative Rectifier Assembly..................................................................................... 2F3
11-41. Installation of Stator ......................................................................................................................... 2F3
11-42. Battery Installation - 12 Volt (Warrior/Warrior II) ........................................................................... 2F7
11-43. Battery Installation - 24 Volt (Warrior III S/N’s 2816110) .............................................................. 2F10
11-44. Lamar 14 Vdc Regulator Check ....................................................................................................... 2F17
11-45. Lamar 28 Vdc Regulator Check ....................................................................................................... 2F18
11-46. Application of Wico Overvoltage Control ....................................................................................... 2F20
PIPER CHEROKEE WARRIOR SERVICE MANUAL
Revised: February 28, 1995
1A9
LIST OF ILLUSTRATIONS (cont.)
Aerofiche
Figure Grid No.
11-47. Lamar 14 Vdc System Overvoltage Check. ..................................................................................... 2F21
11-48. Lamar 28 Vdc System Overvoltage Check. ..................................................................................... 2F21
11-49. Exploded View of Gear Reduction Starter Motor ............................................................................ 2F23
11-50. Turning Starting Motor Commutator ............................................................................................... 2G1
11-51 Testing Motor Armature for Shorts .................................................................................................. 2G1
11-52. Testing Motor Fields for Grounds .................................................................................................... 2G3
11-53. No Load Test Hookup ...................................................................................................................... 2G3
11-54. Stall Torque Hookup......................................................................................................................... 2G3
11-55. Strobe Light Connections (Warrior/Warrior II) ................................................................................ 2G9
11-56. Strobe Light Connections (Warrior II) ............................................................................................. 2G10
11-57 Strobe Light Connections (Warrior III) ............................................................................................ 2G11
11-58. Annunciator Panel (Warrior/Warrior II) ........................................................................................... 2G15
11-59. Annunciator Panel (Warrior III) ....................................................................................................... 2G15
11-60. Ignition Switch Wire Position .......................................................................................................... 2G21
See Section XI. Electrical Charts and Wiring Diagram Index for 11-61 thru 11-128..................... 2H5
12-1. Two Year, Magnesium Battery Connection...................................................................................... 2J15
12-2. Garrett ELT’s Schematic .................................................................................................................. 2J15
12-3. Communications Components ELT Schematic................................................................................ 2J17
12-4. Narco ELT 10 Schematic (Prior to S/N 2816053) ........................................................................... 2J19
12-5 Narco ELT 10 Schematic (2816053 to 2816093) ............................................................................ 2J19
12-6 ELT Portable Folding Antenna (Narco) ........................................................................................... 2J20
12-7. ELT Using Fixed Aircraft Antenna (Narco) ..................................................................................... 2J20
12-8. Narco ELT 910 Emergency Locator Transmitter Schematic ........................................................... 2J22
12-9. ELT 910 Battery Pack....................................................................................................................... 2J23
12-10. Artex 11 ELT .................................................................................................................................... 2J24
12-11. Artex ELT 110 Wiring Schematic .................................................................................................... 2K1
13-1. Cabin Heater, Defroster and Fresh Air System................................................................................ 2K7
14-1. Air Conditioning System Installation .................................................................................... 3A17
14-2. Service Valves ........................................................................................................................ 3A22
14-3. Test Manifold and Charging Cart ........................................................................................... 3A23
14-4. Manifold Set Operation.......................................................................................................... 3A23
14-5. Manifold to Recharging/Test Stand Hookup ......................................................................... 3A24
14-6. Robinair 34700 Control Panel and Hose Connections .......................................................... 3B1
14-7. Robinair 34700 Hose Hookup ............................................................................................... 3B2
14-8. Compressor and Fabricated Oil Dipstick ............................................................................... 3B11
14-9. Compressor and Alternator Belt Installation (Sheet 1 of 2) .................................................. 3B13
14-9. Compressor and Alternator Belt Installation (Sheet 2 of 2) .................................................. 3B14
14-10. Magnetic Clutch (York Compressor) ..................................................................................... 3B16
14-11. Condenser Air Scoop Installation .......................................................................................... 3B18
14-12. Expansion Valve ..................................................................................................................... 3B19
14-13. Components Installation ........................................................................................................ 3B21
14-14. Typical Air Conditioning Wiring Schematic ......................................................................... 3B23
PIPER CHEROKEE WARRIOR SERVICE MANUAL
Revised: February 28, 1995
1A10
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Piper PA-28 Airplanes (PA-28-151/PA-28-161/PA-28-161) OEM Service & Repair Manual
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Description
Piper PA-28 Airplanes (PA-28-151/PA-28-161/PA-28-161) Service & Repair Manual
Models covered:
- PA-28-151 CHEROKEE WARRIOR
- PA-28-161 WARRIOR II
- PA-28-161 WARRIOR III
Performing maintenance and repairs on your airplane is made easier with this comprehensive manual. It includes troubleshooting and replacement procedures recommended by the manufacturer, complete with step-by-step instructions, clear images, and exploded-view illustrations.
Regular maintenance is essential for ensuring the longevity of your airplane. Over time, certain parts will wear out and require replacement, and this manual equips you with the necessary manufacturer-recommended troubleshooting charts and procedures to address these issues.
By utilizing this manual, you can save on repair costs, enhance the reliability of your airplane, and reduce the frequency of visits to the repair shop.
Please note:
This manual is not generic but the official guide used by professional technicians for servicing and maintaining airplanes. It contains detailed troubleshooting and replacement procedures, step-by-step instructions, exploded-view illustrations, and clear images.
Conveniently search, bookmark, and even print specific sections as needed. The manual is also compatible with various electronic devices, including PCs, Mac computers, smartphones, and tablets, and requires Adobe Reader for access.
Printable: Yes
Language: English
Compatibility: PC, Mac, Android, Apple devices, etc.
Requirements: Adobe Reader (free)
