Piper pa-28-161 warrior 2 /3 PA-28-151 service manual 761-5

PIPER CHEROKEE WARRIOR SERVICE MANUAL 01/01/09 REVISION STATUS 1A3 REVISION ST A TUS Revisions to this Service Manual (P/N 761-539) originally published August 22, 1973 are as follows: Re vision Pub lica tion Da te Aer of ic he Car d Ef f ecti vity ORG730822 August 22, 1973 — PR740806 August 6, 1974 — PR750630 June 30, 1975 — PR760501 May 1, 1976 1 and 2 PR760507 May 7, 1976 1 and 2 PR761201 December 1, 1976 1 and 2 PR770527 May 27, 1977 1 and 2 PR771212 December 12, 1977 1 and 2 PR780801 August 1, 1978 1 and 2 PR790616 June 16, 1979 1 and 2 PR790823 August 23, 1979 1 and 2 PR800303 March 3, 1980 1 and 2 PR800724 July 24, 1980 1 and 2 PR801013 October 13, 1980 1 and 2 PR810623 June 23, 1981 1 and 2 PR820412 April 12, 1982 1 and 2 PR821130 November 30, 1982 1 and 2 PR830609 June 9, 1983 1 and 2 PR830712 July 12, 1983 1 PR840605 June 5, 1984 1 and 2 PR950228 February 28, 1995 1 and 2 PR090101 January 1, 2009 N/A* * Piper has ceased production of all Aerofiche (i.e., microfiche) products. Service Manual subscriptions are available exclusively from Avantext, Inc. (www.Avantext.com) on CD-Rom or DVD. The CDs/DVDs include applicable Service Bulletins and Service Letters. Consult the “Customer Service Information File” (available in the Avantext CD/DVD cited above) to verify that you have the latest revision.

PIPER CHEROKEE WARRIOR SERVICE MANUAL REVISION STATUS 01/01/09 1A4 THIS PAGE INTENTIONALLY BLANK

PIPER CHEROKEE WARRIOR SERVICE MANUAL 01/01/09 INTRODUCTION - TABLE OF CONTENTS 1A4A INTR ODUCTION T ABLE OF CONTENTS P ar a g r a ph Gr id No. Instructions for Continued Airworthiness . . . . . . . . . . . . . . . . . . . . . . 1A4C General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A4C Effectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A4D Serial Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A4E Assignment of Subject Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A4E Pagination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A4E Aerofiche Grid Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A4E Identifying Revised Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A4F Indexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A4F Warnings, Cautions, and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A4F Accident / Incident Reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A4F Supplementary Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A4G PIPER Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A4G Vendor Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A4G Section Index Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A4M

PIPER CHEROKEE WARRIOR SERVICE MANUAL INTRODUCTION - TABLE OF CONTENTS 01/01/09 1A4B THIS PAGE INTENTIONALLY BLANK

PIPER CHEROKEE WARRIOR SERVICE MANUAL INTRODUCTION 1. Instr uctions f or Contin ued Airw or thiness W ARNING : INSTRUCTIONS FOR CONTINUED AIRWORTHINESS (ICA) FOR ALL NON-PIPER APPROVED STC INSTALLATIONS ARE NOT INCLUDED IN THIS MANUAL. WHEN A NON-PIPER APPROVED STC INSTALLATION IS INCORPORATED ON THE AIRPLANE, THOSE PORTIONS OF THE AIRPLANE AFFECTED BY THE INSTALLATION MUST BE INSPECTED IN ACCORDANCE WITH THE ICA PUBLISHED BY THE OWNER OF THE STC. SINCE NON-PIPER APPROVED STC INSTALLATIONS MAY CHANGE SYSTEMS INTERFACE, OPERATING CHARACTERISTICS AND COMPONENT LOADS OR STRESSES ON ADJACENT STRUCTURES,THE PIPER PROVIDED ICA MAY NOT BE VALID FOR AIRPLANES SO MODIFIED. The PIPER PA-28-151 (Cherokee Warrior) / PA-28-161 (Warrior II/III) Service Manual constitutes the Instructions for Continued Airworthiness in accordance with Federal Aviation Regulations (FAR) Part 23, Appendix G. Section I contains the Airworthiness Limitations and the Inspection Program is in Section III. 2. Gener al This publication is prepared in PIPER proprietary format with respect to arrangement and content. W ARNING :USE ONLY GENUINE PIPER PARTS OR PIPER APPROVED PARTS OBTAINED FROM PIPER APPROVED SOURCES, IN CONNECTION WITH THE MAINTENANCE AND REPAIR OF PIPER AIRPLANES. This manual generally does not contain hardware callouts for installation. Hardware callouts are only indicated where a special application is required. To confirm the correct hardware used, refer to the PIPER PA-28-151 (Cherokee Warrior) / PA-28-161 (Warrior II/III) Parts Catalog, P/N 761-538, and FAR 43 for proper utilization. Genuine PIPER parts are produced and inspected under rigorous procedures to insure airworthiness and suitability for use in PIPER airplane applications. Parts purchased from sources other than PIPER, even though identical in appearance, may not have had the required tests and inspections performed, may be different in fabrication techniques and materials, and may be dangerous when installed in an airplane. Additionally, reworked or salvaged parts or those parts obtained from non-PIPER approved sources, may have service histories which are unknown or cannot be authenticated, may have been subjected to unacceptable stresses or temperatures or may have other hidden damage not discernible through routine visual or nondestructive testing. This may render the part, component or structural assembly, even though originally manufactured by PIPER, unsuitable and unsafe for airplane use. PIPER AIRCRAFT, INC. expressly disclaims any responsibility for malfunctions, failures, damage or injury caused by use of non-PIPER approved parts. NO TE : PIPER AIRCRAFT, INC. expressly reserves the right to supersede, cancel and/or declare obsolete any part, part numbers, kits or publication that may be referenced in this manual without prior notice. In any question concerning the care of your airplane, be sure to include the airplane serial number in any correspondence. 01/01/09 INTRODUCTION 1A4C

PIPER CHEROKEE WARRIOR SERVICE MANUAL INTRODUCTION 01/01/09 1A4D 3. Ef f ecti vity This service manual is effective for PA-28-151 Cherokee Warrior airplanes, serial numbers 28-7415001 thru 28-7715314; PA-28-161 Cherokee Warrior II airplanes, serial numbers 28-7716001 thru 28- 8616057 and serial numbers 2816001 thru 2816105 (less 2816066); PA-28-161 Warrior III airplanes, serial numbers 2816110 thru 2816119. This encompasses the following model years: NO TE : The following is provided as a general reference only. Model Sub-Model Ser ial Number s Model Y ear PA-28-151 Cherokee Warrior 28-7415001 thru 28-7415713 1974 28-7515001 thru 28-7515459 1975 28-7615001 thru 28-7615445 1976 28-7715001 thru 28-7715314 1977 PA-28-161 Cherokee Warrior II 28-7716001 thru 28-7716323 1977 28-7816001 thru 28-7816695 1978 28-7916001 thru 28-7916617 1979 28-8016001 thru 28-8016382 1980 28-8116001 thru 28-8116342 1981 28-8216001 thru 28-8216236 1982 28-8316001 thru 28-8316112 1983 28-8416001 thru 28-8416131 1984 28-8516001 thru 28-8516099 1985 28-8616001 thru 28-8616057, 1986 2816001 thru 2816010 (less 2816002) 2816002, 1987 2816011 thru 2816036 (less 2816029 thru 2816033) 2816029 thru 2816033, 1988 2816037 thru 2816075 (less 2816066) 2816076 thru 2816094 1989 2816095 thru 2816099 1990 2816100 thru 2816103 1992 2816106 thru 2816109 1993 2816104 and 2816105 1994 PA-28-161 Warrior III 2816110 only 1994 2816111 thru 2816119 1995

PIPER CHEROKEE WARRIOR SERVICE MANUAL 01/01/09 INTRODUCTION 1A4E 4. Ser ial Number Explana tion Example (1974-1986): Example (1986 and Up): 5. Assignment of Subject Ma ter ial This publication is divided into logical subject groupings based on aircraft system or task function. Refer to Section Index Guide, grid 1A4M. 6. P a g ina tion A modified legacy Aerofiche grid numbering system (explained below) will be used to indicate location within the manual until the next complete revision. 7. Aer of ic he Gr id Number ing Piper has ceased production of all Aerofiche (i.e., microfiche) products. The Aerofiche grid numbers will be replaced by Section page numbers (i.e., I-1, II-3, etc.) indicating the Section and the consecutive page number from the beginning of the section in the next complete revision. In the interim, as partial revisions occur, the legacy Aerofiche grid numbering system may be modified, as explained below, to simplify production. Deviations from the legacy Aerofiche grid numbering system will occur when it becomes necessary to add pages to the manual and will typically take two forms: A. Inserting pages between two existing grids in the same row. When inserting two pages between the existing grids 1A8 and 1A9, the two new pages will be numbered 1A8A and 1A8B. B. Inserting pages at the end of an Aerofiche grid row. The legacy Aerofiche grid numbering system limited page numbers in a row to a maximum of 24 (i.e., row 1A would be numbered 1A1–1A24). That limit no longer applies. Accordingly, if two pages need to be added between any existing grid row end and grid row start (i.e., 1A24 and 1B1), the new pages will simply be numbered 1A25 and 1A26. 28 16 001 TYPE CERTIFICATE DESIGNATION MODEL CODE 16 = PA-28-161 SEQUENCE NUMBER (3 digits) (No Model Year Designation) 28 77 16 001 28 74 15 163 TYPE CERTIFICATE DESIGNATION MODEL CODE 15 = PA-28-151 16 = PA-28-161 SEQUENCE NUMBER (3 digits) MODEL YEAR

PIPER CHEROKEE WARRIOR SERVICE MANUAL INTRODUCTION 01/01/09 1A4F 8. Identifying Re vised Ma ter ial A. 1976 through May 1977: Revised text and illustrations are indicated by a black vertical line along the left-hand margin of the frame, opposite revised, added or deleted material. Symbols indicate only current revisions with changes and additions to or deletions of existing text and illustrations. Changes in capitalization, spelling, punctuation, the physical location of the material or complete page additions are not identified by symbols. B. Dec 1977 through 1995: Revised text and illustrations are indicated by a black vertical line along the left-hand margin of the frame, opposite revised, added or deleted material. Revision lines indicate only current revisions with changes and additions to or deletions of existing text and illustrations. Changes in capitalization, spelling, punctuation, indexing, the physical location of the material or complete page additions are not identified by revision lines. C. 2009 and later: A revision to a page is defined as a change to the text or illustrations that existed previously. Revisions, additions and deletions are identified by a vertical line (aka change bar) along the left- hand margin of the page opposite only the text or illustration that was changed. Reformatted, but otherwise unchanged, text is not identified by a change bar. Change bars in the section Tables of Contents do not indicate a change to that page, but rather that the information in the actual paragraph has changed. A change bar in the left-hand margin opposite the footer (i.e. - chapter/section/subject, page number and date), indicates that the text was unchanged but the material was relocated to a different page. Example. NO TE : Change bars are not used in the title pages. Likewise, when a publication is completely revised (i.e. - reissued), change bars will only appear in the Tables of Contents. 9. Inde xing A Section Index Guide, below, will assist the user in locating desired information. In addition, each Section begins with an individual Table of Contents. 10. W ar nings, Cautions and Notes These adjuncts to the text are used to highlight or emphasize important points when necessary. Warnings call attention to use of materials, processes, methods, procedures or limits which must be followed precisely to avoid injury or death to persons. Cautions call attention to methods and procedures which must be followed to avoid damage to equipment. Notes call attention to methods which make the job easier. Warnings and Cautions shall be located directly above and Notes directly beneath the text and be in line with the paragraphs to which they apply. 11. Accident/Incident Re por ting To improve our Service and Reliability system and aid in Piper’s compliance with FAR 21.3,knowledge of all incidents and/or accidents must be reported to Piper immediately. To expedite and assist in reporting all incidents and accidents, Piper Form 420-01 has been created. See Service Letter 1041 for latest revision. This procedure is to be used by all Dealers, Service Centers and Repair Facilities.

Piper pa-28-161 warrior 2 /3 PA-28-151 service manual 761-5

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