Piper PA-28-236 DAKOTA Maintenance Service Repair Manual -

DAKOTA MAINTENANCE MANUAL CARD 1 OF 3 PA-28-236 DAKOTA PIPER AIRCRAFT CORPORATION (PART NUMBER, 761 681 ) 1A1 Courtesy of Bomar Flying Service www.bomar.biz

INTRODUCTION This Piper Aircraft maintenance manual is prepared in accordance with the General Av i a t i o n Manufacturers Association format. Introduction Page - 1 Reissued: August 1, 1986 1A2 PIPER AIRCRAFT PA-28-236 MAINTENANCE MANUAL

VENDOR PUBLICATIONS —WARNING— When servicing or inspecting vendor equipment installed in Piper aircraft, it is the user’s responsibility to refer to the applicable vendor publication. ENGINE: Overhaul Manual = AVCO LYCOMING - OVERHAUL MANUAL DIRECT DRIVE ENGINE - P/N 60294-7 Avco Lycoming Division Williamsport, Pa. 17701 Parts Catalog = AVCO LYCOMING - P/N PC-415 Avco Lycoming Division Williamsport, Pa. 17701 Operators Handbook = AVCO LYCOMING O-540, IO-540 and HIO-540 SERIES AIRCRAFT ENGINES P/N 60297-l0 Avco Lycoming Division Williamsport, Pa. 1770l PROPELLER: Overhaul Instructions = HARTZELL COMPACT CONSTANT SPEED and FEATHERING PROPELLER - P/N 117-D Hartzell Propeller Inc. Piqua, Ohio 45356 MAGNETOS: Installation, Operation and Maintenance Instructions = BENDIX ELECTRICAL COMPONENTS DIVISION Sidney, New York l3838 S-200 Series Magnetos = L-526-3 Installation and Maintenance Instructions L-527-4 Overhaul Instructions L-528-7 Service Parts List S-20 Series Magnetos = L-205-l0 Overhaul Instructions L-223-15 Service Parts List AUTOFLIGHT: Operational Service Manual = CENTURY 21, EDO-AIRE MITCHELL Box 610, Mineral Wells, Texas 76067 Introduction Page - 2 Reissued: August 1, 1986 1A3 PIPER AIRCRAFT PA-28-236 MAINTENANCE MANUAL

PIPER PUBLICATIONS COMMUNICATIONS: Removal, Installation and Maintenance Instructions = 76l 502 AutoControl III B Service Manual 76l 48l AutoFlite II Service Manual 753 771 Pitch Trim Service Manual Radio Service and Maintenance Manual = 761 685 Avionics Wiring Diagram Service Manual (1978) 76l 713 Avionics Wiring Diagram Service Manual Vol. I and Vol. II (l979) REPAIRS: A.B.S. Thermoplastic Landing Gear Wheel and Strut Fairing Repair Instructions = 76l 708V A.B.S. Thermoplastic Landing Gear Wheel and Strut Fairing Repair Instruction Manual PARTS CATALOG = 761 680 PA-28-236 PERIODIC INSPECTION REPORT FORM = 230 8l1 PA-28-236 PROGRAMMED INSPECTION MANUAL = 76l 734 PA-28-236/ 201T Introduction Page - 3 Reissued: August 1, 1986 1A4 PIPER AIRCRAFT PA-28-236 MAINTENANCE MANUAL

AEROFICHE EXPLANATION AND REVISION STATUS The maintenance manual information incorporated in this set of Aerofiche cards has been arranged in accordance with general specifications for Aerofiche adopted by the General Aviation Manufacturer’s Association. The information in this Aerofiche maintenance manual is kept current by revisions distributed periodically. These revisions supersede all previous revisions and are complete Aerofiche card replacements and supersede Aerofiche cards of the same number in the set. Identification of revised material: Revised text and illustrations are indicated by a black vertical line along the left-hand margin opposite revised or added material. Revision lines indicate only current revisions with changes and additions to existing text and illustrations. Changes in capitalization, spelling, punctuation, indexing, the physical location of the material or complete page additions are not identified by revision lines. A reference and record of the material revised is included in each chapter’s Table of Contents/ Effectivity. The codes used in the effectivity columns of each chapter are defined as follows: TABLE OF CONTENTS/EFFECTIVITY CODES Original Issue: None First Revision: Revision Identification, (1R Month-Year) Second Revision: Revision Identification, (2R Month-Year) All subsequent revisions will follow with consecutive revision numbers such as 3R, 4R, etc., along with the appropriate month-year. Added Subject: Revision Identification, (A Month-Year) Deleted Subject: Revision Identification, (D Month-Year) Introduction Page - 4 Reissued: August 1, 1986 1A5 PIPER AIRCRAFT PA-28-236 MAINTENANCE MANUAL

The information in this Aerofiche maintenance manual was reissued August l, l986. This edition supersedes all preceding revisions and is a complete Aerofiche card replacement. Revisions to this maintenance manual 761 681 are as follows: PN/Effectivity Publication Date Aerofiche Card Effectivity 761 68l (PR860801) March 16, 1987* All 761 681 (IR870223) March 16, 1987 1 761 681 (IR950215)* February 15, 1995 1 and 2 *INTERIM REVISION Chapters 5, 6, and 27 of Card 1, and Chapter 51 of Card 2 have been revised. There are no other changes included in this interim change revision. Please discard your current cards 1 and 2, and replace them with the revised ones. DO NOT DISCARD CARD 3. The date on Aerofiche cards must not be earlier than the date noted for the respective card effectivity. Consult the latest Aerofiche card in this series for current Aerofiche card effectivity. SERIAL NUMBER INFORMATION PA-28-236, DAKOTA- l979 Serial Numbers 28-7911001 to 28-7911395 inclusive. PA-28-236, DAKOTA- l980 Serial Numbers 28-8011001 to 28-8011161 inclusive. PA-28-236, DAKOTA- 1981 Serial Numbers 28-8111001 to 28-8111105 inclusive. PA-28-236, DAKOTA- l982 Serial Numbers 28-82l1001 to 28-8211060 inclusive. PA-28-236, DAKOTA- 1983 Serial Numbers 28-8311001 to 28-8311025 inclusive. PA-28-236, DAKOTA- l984 Serial Numbers 28-84l1001 to 28-8411031 inclusive. PA-28-236, DAKOTA- 1985 Serial Numbers 28-8511001 to 28-8511020 inclusive. PA-28-236, DAKOTA- 1986 Serial Numbers 28-8611001 to 28-8611008 inclusive. Serial Numbers 2811001 and up*. *New method of assigning serial numbers used. Introduction Page - 5 Interim Revision: February 15, 1995 1A6 PIPER AIRCRAFT PA-28-236 MAINTENANCE MANUAL

GAMA SYSTEM/CHAPTER INDEX GUIDE SYST SUB-SYST AEROFICHE CHAP SECTION TITLE GRID NO. 4 AIRWORTHINESS LIMITATIONS 1A17 5 TIME LIMITS/MAINT CHECKS 1A21 6 DIMENSIONS AND AREAS 1B12 7 LIFTING AND SHORING 1B20 8 LEVELING AND WEIGHING 1C1 9 TOWING AND TAXIING 1C6 10 PARKING AND MOORING 1C10 11 REQUIRED PLACARDS 1C14 12 SERVICING 1C19 20 STANDARD PRACT - AIRFRAME 1EI 21 ENVIRONMENTAL SYSTEMS 1F12 22 AUTOFLIGHT 1H8 23 COMMUNICATIONS 1H12 24 ELECTRICAL POWER 1H21 25 EQUIPMENT/FURNISHINGS 1J17 27 FLIGHT CONTROLS 1J21 28 FUEL 2A17 32 LANDING GEAR 2B10 33 LIGHTS 2C20 34 NAVIGATION & PITOT/STATIC 2D7 37 VACUUM 2E1 39 ELECTRIC/ELECTRONIC PANELS AND MULTIPURPOSE PARTS 2E16 Introduction Page - 6 Reissued: August 1, 1986 1A7 PIPER AIRCRAFT PA-28-236 MAINTENANCE MANUAL

GAMA SYSTEM/CHAPTER INDEX GUIDE (cont) SYST SUB-SYST AEROFICHE CHAP SECTION TITLE GRID NO. 51 STRUCTURES 2E19 52 DOORS 2F13 55 STABILIZERS 2F21 56 WINDOWS 2G7 57 WINGS 2G12 61 PROPELLER 2H2 70 STANDARD PRACTICES - ENGINE 2H10 71 POWERPLANT 2H14 73 ENGINE FUEL SYSTEM 2I10 74 IGNITION 2I18 77 ENGINE INDICATING 2K2 78 EXHAUST 2K10 79 OIL 2K14 80 STARTING 2K19 91 CHARTS/WIRING DIAGRAMS 3A17 95 SPECIAL PURPOSE EQUIPMENT 3D1 Introduction Page - 7 Interim Revision: February 15, 1995 1A8 PIPER AIRCRAFT PA-28-236 MAINTENANCE MANUAL

LIST OF ILLUSTRATIONS FIGURE NO. SUBJECT GRID NO. 6-1. Three View 1B17 6-2. Station References 1B18 6-3. Access Plates and Panels 1B19 7-1. Jacking Arrangement 1B23 8-1. Weighing Airplane 1C4 8-2. Leveling Longitudinally 1C5 8-3. Leveling Laterally 1C5 11-1. Placards and Decals 1C17 12-1. Fuel Filter Bowl and Screen 1C22 12-2. Servicing Points 1D2 12-3. Main Gear Oleo Struts (Cut-away View) 1D6 12-4. Lubrication Chart (Landing Gear, Main) 1D14 12-5. Lubrication Chart (Landing Gear, Nose) 1D15 12-6. Lubrication Chart (Control System) 1D16 thru 1D19 12-7. Lubrication Chart (Cabin Door, Baggage Door and Seat) 1D20 12-8. Lubrication Chart (Power Plant, Propeller and Control Pivot Points) 1D21 12-9. Lubrication Chart (Air Conditioning Condenser) 1D22 20-1. Torque Wrench Extension 1E5 20-2. Correct Method of Installing Rod End Bearings 1E5 20-3. Cherrylock Rivet Removal 1E6 20-4. Hose/Line Markings 1E8 20-5. Flareless Tube fittings 1E9 21-1. Cabin Heater, Defroster and Fresh Air System 1F16 21-2. Air Conditioning System Installation (Typical) 1F24 21-3. Service Valves 1G5 21-4. Test Gauge and Manifold Set 1G6 21-5. Manifold Set Operation 1G7 21-6. Leak Test Hookup 1G8 21-7. Evacuation Hookup 1G10 21-8. Charging Stand 1G12 21-9. Charging Hookup 1G14 21-10. Compressor and Fabricated Oil Dipstick 1G17 21-11. Compressor and Alternator Belt Installation 1G18 21-12. Magnetic Clutch 1G21 21-13. Condenser Air Scoop Installation 1G24 21-14. Expansion Valve 1H1 Introduction Page - 8 Reissued: August 1, 1986 1A9 PIPER AIRCRAFT PA-28-236 MAINTENANCE MANUAL

LIST OF ILLUSTRATIONS FIGURE NO. SUBJECT GRID NO. 21-15. Components Installation 1H3 21-16. Overhead Vent System (Not Available with Air Conditioning) 1H5 23-1. Avionics Master and Emergency Switch Circuit 1H14 23-2. Communications Components ELT Schematic 1H16 23-3. Emergency Locator Transmitter Schematic (Narco) 1H16 23-4. ELT Portable Folding Antenna (Narco) 1H18 23-5. ELT Using Fixed Aircraft Antenna (Narco) 1H18 24-1. Lamp-Bank Load 1I10 24-2. Exploded View of Alternator (Chrysler) 1I12 24-3. Checking Field Coil Current Draw 1I12 24-4. Testing Field Circuit 1I12 24-5. Testing Positive Rectifiers 1I14 24-6. Testing Negative Rectifiers 1I14 24-7. Rectifier End Shield and Stator Assembly 1I14 24-8. Testing Positive Rectifiers With Test Lamp 1I16 24-9. Testing Negative Rectifiers With Test Lamp 1I16 24-10. Rectifier and Heatsink Assembly Removal 1I17 24 11. Rectifier End Shield Assembly 1I17 24-12. Testing Stator 1I18 24-13. Removal of Pulley 1I18 24-14. Removal of Bearing 1I19 24-15. Removal of Rectifier End Shield Bearing 1I19 24-16. Testing Rotor for Ground 1I20 24-17. Testing Rotor for Opens or Shorts 1I20 24-18. Installation of Grease Retainer 1I21 24-19. Installation of Rectifier End Shield Bearing 1I21 24-20. Installation of Drive End Shield Bearing 1I21 24-21 . Installation of Pulley 1I21 24-22. Installation of Insulators 1I23 24-23. Installation of Positive Rectifier Assembly 1I23 24-24. Installation of Capacitor 1I23 24-25. Installation of Battery Output Insulator 1I23 24-26. Installation of Negative Rectifier Assembly 1J1 24-27. Installation of Stator 1J1 24-28. Exploded View of Alternator (Prestolite) 1J3 24-29. Removal of Slip Ring End Bearing 1J4 24-30. Removal of Rectifier 1J4 24-31. Removal of Drive End Head 1J4 24-32. Removal of End Head Bearing 1J4 24-33. Testing Rotor for Ground 1J5 Introduction Page - 9 Reissued: August 1, 1986 1A10 PIPER AIRCRAFT PA-28-236 MAINTENANCE MANUAL

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Piper PA-28-236 DAKOTA Maintenance Service Repair Manual -

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