Mooney M20M Aircraft OEM Service & Repair Manual

O O SEI~VICE AND MAINTEN ANCE MANUAL ~I OONEY AIRCR AFT CORPOR ATION LOUIS SCHREINER FIELD, KERRVILLE, TX 78028 ORIGINAL ISSUE APRIL 1999 MANUAL NUMBER 51 OLDWILLWAYNE

MOONEY AIRCRAFT CORPORATION KERRVILLE, TEXAS WARNING: Manufactured with 1.1,1 Trichloroethane substances which are determined to harm public health and environment by destroying ozone in the upper atmosphere. This warning applies to placards manufactured at Mooney Aircraft Corporation facility and installed on the Mooney Aircraft Model(s) addressed in this publication. WARNING: Manufactured with 1,1,1 Trichloroethane substances which are determined to harm public health and environment by destroying ozone in the upper atmosphere. This warning applies to certain adhesives procured form vendors and utilized on the applicable Mooney Aircraft Model(s) addressed in this publication. OLDWILLWAYNE

MOONEY AIRCRAFT CORPORATION M20M SERVICE AND MAINTENANCE MANUAL LOG DF REVISIONS ALwavs destrov suPerseded Da9es when vou Insert revised DATE OF SECTIONS DATE CIF SECTILINS REVISION AFFECTED REVISION AFFECTED NOTE: A list of effective Daaes wil~ appear at the bea;nninn of each chapter, OLDWILLWAYNE

MOONEY AIRCRAFT CORPORATION M20M SERVICE AND MAINTENANCE MANUAL INTRODUCTION GROUP This manual provides servicina and maintenance information for the Mooney Mlodel M20M, Serial These are primary divisions of the manual that enable Numbers 27-0001 and ON. Maintenance actions that broad separation of content, ie., Airframe systems VS Powerplant systems. These groups are identified by tabs. refer to a limited number of aircraft will be designated by serial number of applicable airplanes. The Part Numbers of replacement or repair parts should be SYSTEM/CHAPTER identified using the illustrated Paris Catalog applicable to model S/N of aircraft being worked on. The current The various groups contain major systems information P/N can be ordered through any Mooney Marketing such as Right controls, landing gear, etc. The systems Center (MMC). See SECTION 91 for exceptions on are arranged numerically per GAMA recommended electrical components. number assignment, It is suggested, for example,that "Fuel" be identified with the SystemlChapter number The format and contents of this manual are prepared in "28". accordance with GENERAL AVIATION MANUFACTURER’S ASSOCIATION (GAMA) The sequence of numbers, 28-00-00, refers to the Specification No. 2. The manual is supplemented with General information of the Fuel Systems. wiring schematics for the various model year SUB-SYSTEM/SECTION airplanes,as necessary. These are located in Th, major systems of an aircraft are broken down into envelopes at the back of the manual texts pages. sub-systems. These sub-systems are identified by the NOTE second element of the sequence of numbers, ie., Revisions or reissues to this 28-20-00. The element -20- indicates the distribution portion of the fuel system. manual number are not UNIT/SUBJECT automatically provided to manual holders. Holders of The individual units within a sub-system may be identified by a third dement of the sequence of numbers, these and other Mooney ie.,28-20-01. This number is assigned by the manufacturer Technical Publications should and may or may not be used depending upon the complete the informatjon on the c0mple~y of the maintenance action recommended. YECLOW CARD located at the APPLICATION OF NUMBERING SYSTEM front of the Title Page and send MOO"ey Aircraft Corporation prepares all applicable to Mooney Aircraft Corp_oratSon, technical publications to GAMA format. All publications concerning maintenance of aircraft will conform to this Louis Sctitelner Field, Kerrville, basic numbering system. Any person wishing TX., 78028, Attn: Service Parts information concerning the Fuel Distribution System Department. would refer to the pages identified as 28-20-00 in any maintenance publication. These pages will be numbered sequentially within each system breakdown Notification is sent to known manual holders when in the current Mooney series of aircraft. As Mooney another manual is prepared to replace the subscription aircraft models become more complex the page and advises that no more revisions will be sent out, numbers may be sequentially numbered within The new manual will require a new subscription sub-systems. service. If additional Technical Publications are desired, contact the Service Parts Department at The table of contents in the front of each Mooney Aircraft Corporation at (830) 896-6000 UCT. System/Chapter will provide a list of sub-systems 2092. covered in the Chapter. For example: 28-00 General Correspondence concerning maintenance or part numbers on an airplane should contain the aircraft 28-10 Storage model number and serial number. The serial number CTanks, vents, repair, etc.) appears on the identification placard located on the aft end, left hand side of the tailcone below the horizontal 28-20 Distribution stabilizer. (Boost pumps, fuel lines, etc.) 28-40 Indicating ASSIGNMENT OF SUBJECT MATERIAL (Sender Units, quantity gauges, The content of this publication is organized at four etc.) levels: If there is a reason to distinguish between LEFT HAND Group or RIGHT HAND fuel quantity sending units then the and 28-40-02 (Right Hand). This concept will apply to number would be expanded to 28-40-01 (Left Hand) UnitlSubject any expanded information throughout the publications. 4-99 INTRODUCTION OLDWILLWAYNE

SERVICE AND MAINTENANCE MANUAL M20M MOONEY AIRCRAFT CORPORATION SUPPLEMENTARY PUBLICATIONS The following list of Manufacturers and/or publications can provide servicing and maintenance information on components of the Mooney-TLS, Model M20M. No avionics equipment Manufacturers or publications are listed due to the many configurations that can be installed in the aircraft. These can be obtained from the repair stations for a particular avionics manufacturer. Publications available from Mooney Aircraft Corporation are listed in the Parts Price List and are available through any Mooney Service Center. As publications on various components become available, they will be added to the list below. VENDOR ADDRESSES or PUBLICATIONS ENGINE The following maintenance publications can be obtained through TUCTRON-Lycoming Division, Wiliiamsport, PA., 17701. Overhaul Manual for TEXTRON-Lycoming Aircraft Engines Direct Drive Models. Illustrated Parts Catalog for TEXTRON-Lycoming TIG-540 series aircraft engines. Operators Manual for TEXTRON-Lycoming TIG-540 aircraft engines. Service Bulletins Specify model of engine for which maintenance data is desired. PROPELLER McCauley Propellers Obtain publications from McCauley Accessories Division, Cessna Aircraft Company, 3535 McCauley Drive, Vandalia, OH.,45377. Service Manual No. 761001 for McCauley C400 series constant speed propellers. MAGNETO Slick Electro, 530 Blackhawk Park Avenue, Rockford, 1161101, for Slick Model 6260 or 6261 magneto. TURBORCHARGER Rotomaster, c/o Garrett-Aftenarket Division, 2511 South Edison Way, Compton, CA 90220-6035, Attn: Don Winters ALTERNATOR Prestolite Electronics Division, 511 Hamilton Street, Toledo, OH 43694 STARTER B C Specialty Products Inc., 123 East 4th Street, PO Box B, newton KS 67114-0894. Telephone (316) 283-8662. FUEL PUMP (Engine Driven) Lear Siegler, Romec Division, 241 South Abbe Road, Elyria, OH 44035 FUEL INJECTOR Precision Airmotive, 3220-100th Street, S.W. #E, Everett, WA 98204 SPEEDBRAKES Precise Flight, Inc. 63120 Powell Butte Rd., Bend, OR 97701,Telephone: (503) 382-8684. DE-ICING/ANTI-ICING (TKS) Aerospace Systems 8 Technologies, Inc., 110 Riverfront Road, Suite C. Lawrence, KS 66044, \NTRODUCTION 4-99 OLDWILLWAYNE

MOONEY AIRCRAFT CORPORATION M20M SERVICE AND MAINTENANCE MANUAL CHAPTER SECTION TITLE INDEX GUIDE CHAPTER SECTION TITLE 1 -4 RESERVED MAY BE USED LATER 5 TIME LIMITS/MAINTENANCE CHECKS 00 GENERAL 10 TIME LIMITS 20 SCHEDULED MAINTENANCE CHECKS 6 DIMENSIONS AND AREAS 00 GENERAL 7 LIFTING 10 JACKING 8 LEVELING AND WEIGHING 00 LEVELING 9 TOWING AND TAXIING 00 GROUND HANDLING 10 TOWING 20 TAXIING 10 PARKING AND MOORING 00 GENERAL 10 PARKING 20 MOORING 11 PLACARDS AND MARKINGS 00 GENERAL 10 MARKINGS 20 PLACARDS- EXTERIOR/INTERIOR 12 SERVICING 00 SERVICING 10 REPLENISHING 20 SCHEDULED SERVICING 20 STANDARD PRACTICES AIRFRAME 00 GENERAL 21 ENVIRONMENTAL SYSTEMS 00 CABIN VENTILATION SYSTEM 40 HEATING 50 COOLING 24 ELECTRICAL POWER 00 GENERAL 30 DC GENERATION 50 ELECTRICAL LOAD DISTRIBUTION 25 SEATS 00 GENERAL THIS SECTION IS NOT 10 FLIGHT COMPARTMENT INCLUDED IN THIS g0 PASSENGER COMPARTMENT MANUAL. 50 CARGO COMPARTMENT 60 EMERGENCY EQUIPMENT 70 ACCESSORY COMPARTMENT 4-99 INTRODUCTION OLDWILLWAYNE

SERVICE AND MAINTENANCE MANUAL M20M MOONEY AIRCRAFT CORPORATION CHAPTER SECTION TITLE 27 FLIGHT CONTROLS 00 GENERAL 10 AILERON SYSTEM 20 RUDDER SYSTEM 30 ELEVATOR SYSTEM 40 STABILIZER TRIM SYSTEM 50 WING FLAP SYSTEM 90 MISCELLANEOUS 28 FUEL 00 GENERAL 10 STORAGE 20 DISTRIBUTION 30 DUMP 40 INDICATING 50 MISCELLANEOUS 30 ICE AND RAIN PROTECTION 00 GENERAL 10 AIRFOILS 30 PITOT AND STATIC 60 PROPELLER 32 LANDING GEAR 00 GENERAL 10 MAIN LANDING GEAR 8 DOORS 20 NOSE LANDING GEAR 8 DOORS 30 EXTENSION AND RETRACTION 40 WHEELS 8 BRAKES 50 STEERING 60 POSITION AND WARNING 80 MISCELLANEOUS 33 LIGHTS 00 GENERAL 20 INTERIOR LIGHTS MAINTENANCE 40 PRACTICES INTERIOR LIGHTS MAINTENANCE PRACTICES 34 NAVIGATION 00 GENERAL 10 PITOT STATIC AIR PRESSURE SYSTEM 20 DIRECTIONAL GYRO COMPASS 35 OXYGEN 00 GENERAL 37 VACUUM 00 GENERAL 10 DISTRIBUTION 20 INDICATION INTRODUCTION 4-99 OLDWILLWAYNE

MOONEY AIRCRAFT CORPORATION M20M SERVICE AND MAINTENANCE MANUAL CHAPTER SECTION TITLE 39 ELECTRICAL PANELS AND COMPONENTS 00 GENERAL 10 INSTRUMENT CONTROL 20 PANELS, ELECTRICAL ELECTRONICS EQUIPMENT RACKS. 51 STRUCTURES 00 GENERAL 10 STRUCTURAL REPAIR GENERAL 52 DOORS 00 GENERAL 10 CABIN DOOR MAINTENANCE PRACTICE 30 BAGGAGE COMPARTMENT DOOR MAINTENANCE PRACTICE 53 FUSELAGE 00 GENERAL 10 MAIN FRAME 20 AUXILIARY STRUCTURE 30 PLATES/SKIN 40 ATTACH FITTINGS 50 FILLETS/FAIRINGS 55 STABILIZERS 00 GENERAL 10 HORIZONTAL STABILIZER 20 ELEVATOR 30 VERTICAL STABILIZER 40 RUDDER 56 WINDOWS 00 GENERAL 20 WINDSHIELD CABIN WINDOWS 50 PLEXIGLASS DRILLING 57 WINGS 00 GENERAL 30 PLATES/SKINS 40 ATTACH FITTINGS 50 FLIGHT SURFACES 60 STANDARD PRACTICES PROPELLERS 61 PROPELLERS 00 GENERAL 10 PROPELLER ASSEMBLY 20 CONTROLLING 71 POWERPLANT 00 GENERAL 10 COWLING 4-99 INTRODUCTION OLDWILLWAYNE

SERVICE AND MAINTENANCE MANUAL M20M MOONEY AIRCRAFT CORPORATION CHAPTER SECTION TITLE 72 ENGINE- RECIPROCATING 00 GENERAL 73 ENGINE FUEL SYSTEM 00 GENERAL 10 DISTRIBUTION 20 CONTROLLING 30 INDICATING 74 IGNITION 00 GENERAL 12 POWER CONTROL 20 EMERGENCY SHUTDOWN 76 ENGINE CONTROLS 00 GENERAL 10 POWER CONTROLS RIGGING 77 ENGINE INDICATING 00 GENERAL 10 POWER 20 TEMPERATURE 78 EXHAUST 00 GENERAL 10 NSTALLATION 30 EXHAUST SYSTEM 40 REPLACEMENT COMPONENTS 79 OIL 00 GENERAL 10 STORAGE 20 DISTRIBUTION 30 INDICATING 80 STARTING 00 GENERAL 10 CRANKING 81 TURBINES 00 GENERAL 10 POWER RECOVERY 20 TURBOCHARGER 91 ELECTRICAL 00 GENERAL 20 ELECTRICAL SYSTEM HARDWARE CHARTS 30 SCHEMATICS 95 [NOT INCLUDED SPECIAL EQUIPMENT IN THIS MANUAL] INTRODUCTION 4-99 OLDWILLWAYNE

CHAPTER TIME LIMITS/ MAINTENANCE CH EC KS OLDWILLWAYNE

Mooney M20M Aircraft OEM Service & Repair Manual

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