Mooney M20K Series Aircrafts OEM Service & Repair Manual

O O SERVICE AND MAINTEN ANC E MANUAL ~3 r 1 MOONEY AIRCRAFT CORPORATION LOUIS SCHREINER FIELD, KERRVILLE, TEXAS. 78028 ~IS HANDBOOK INCLUDES THE MAINTENANCE INFORMATION REQUIRED TO BE AVAILABLE BY FAR PARr23" ISSUED September, 1997 MANUAL NUMBER 134 OLDWILLWAYNE

MOONEY AIRCRAFT CORPORATION M20K SERVICE AND MAINTENANCE MANUAL LOG OF REVISIONS Always destroy superseded pages when you insert revised pages. DATE OF RNISION CHAPTERS AFFECTED DATE OF RR/ISION CHAPTERS AFFECTED 9/97 Reissue list of effective pages will appear at the beginning of each OLDWILLWAYNE

SERVICE AND MAINTENANCE MANUAL M20K MOONEY AIRCRAFT CORPORATION INTRODUCTION SYSTEMICHAPTER This manual provides servicing and maintenance The van’ous groups contain major systems information information for the Mooney Model M20K, Sen’al such as flight controls, landing gear, etc. The systems Numbers 25-0001 and ON. Maintenance actions that are arranged numen’cally per GAMA recommended refer to a limited number of aircraft will be designated number assignment, It is suggested, for examplethat by serial number of applicable airplanes. "Fuel" be identified with the SystemlChapter number The format and contents of this manual are prepared in ’28~ The sequence of numbers, CHAPTER, 26-99-99, accordance with GENERAL AVIATLON refers to the General information of the Fuel Systems. MANUFACTURER’S ASSOCIATION (GAMA) SUBSYSTEM/SECTION Specification No. 2. The manual is supplemented with wjring schematics for the various model year The major systems of an aircraft are broken down into airplanes,as necessary. These are located in sub-systems. These sub-systems are identified by the envelopes at the back of the manual te~ds pages. second element of the sequence of numbers, NOTE SECTION, ie., 28-20-00. The element -20- indicates Revisions or reissues ofthis manual are nat the distribution portion of the fuel system. automatically provided to manual holders. Holders UNITISUBJECT of tf~se and other Mooney Technical Publications should complete the information on die YELLOW The individual units within a su~system may be CARDS located atthe front of the Trtle Page and identified by a third element of the sequence of sendto: numbers, SUBJECT, ie.,28-20-01. This number is Mooney Aircraft Corporation assigned by the manufacturer and may or may not be Attn:Service Parts Department. used depending upon the complexity of the Louis Schreiner Field maintenance action recommended. Kerrville, Texas., 78028, U.SA. Notification is sent to known manual holders when APPUCATION OF NUMBERING SYSTEM another manual is prepared to replace the subscription and advises that no more revisions will be sent out. The Mooney Aircraft Corporation is in the process of new manual will require a new subscnption service. If revising all applicable technical publications to the additional Technical Publications are desired, contact GAMA format~.When this effort is completed any the above department at Mooney Aircraft Corporation publication conceming maintenance of aircraft will at (830) 896-6000, e~ct.2092. conform to this basic numbering system. Any person wishing information concerning the Fuel Distribution Correspondence concerning maintenance or part System would refer to the pages identified as numbers on an airplane should contain the aircraft ,28-20-00, in any maintenance oriented publication. model number and sen’al number. The sen’al number These pages will be numbered sequentially within each appears on the identification placard located on the aft system breakdown in the current Mooney series of end, left hand side of the tailcone below the hon’zontal aircraft. As Mooney aircraft models become more stabilizer, complex the page numbers may be sequentially numbered within sub-systems. ASSIGNMENT OF SUBJECT MATERIAL The table of contents in the front of each The content of this publication is organized at four SystemlChapter will provide a list of su~systems levels: covered in the Chapter. For example: Group System/Chapter Sub-system/Section 28-00 General Unit/Subject 28-10 Storage GROUP CTanks, vents, repair, etc.) These are pn’mary divisions of the manual that enable broad separation of content, ie., Airframe systems VS 28-20 Distribution Powerplant systems. These groups are identified by (Boost pumps, fuel lines, etc.) tabs. 2&40 Indicating (Sender Units, quantity gauges, etc.) If there is a reason to distinguish between LEFT HAND or RIGHT HAND fuel quantity sending units then the number would be expanded to 28-40-01 (Left Hand) and 28-40-02 (Right Hand). This concept will apply to any expanded information throughout the publications INTRODUCTION OLDWILLWAYNE

MOONEY AIRCRAFT CORPORATION M20K SERVICE AND MAINTENANCE MANUAL SUPPLEMENTARY PUBLICATIONS The following list of Manufacturew and/or publications can provide servicing and maintenance information on comoonents of the Mooney 231, 252, TSE, or ENCORE Model M20K. No avionics equipment Manufacturers or publications are listed due to the many configurations that can be installed in the aircraft. These can be obtained from the repair stations for a particular avionics manufacturer. Publications available from Mooney Aircraft Corporation are listed in the Parts Pn’ce List and are available through any Mooney Marketing/Service Center. As publications on various components become available, they will be added to the list below. VENDOR ADDRESSES or PUBLICATIONS ENGINE The following maintenance publications can be obtained through Teledyne Continental Motors CTCM) Aircraft Products Divi~sion distn’butors in your area or from TCM, P.O. Box 90, Mobile, AL. 36601, Tele.: (334) 438-3411. OVERHAUL MANUAL Form Number’s X30596A, for TCM TSle360-GB, -LB,-MB series aircraft engines 8 X30596A for -SB series engines. ILLUSTRATED PARTS CATALOG Form Number’s X30597A, for-GB, -LB, -MB sen’es engines 8 X30597A/S2 for -SB engines. OPERATORS MANUAL Form Number’s X30536 forTSIO-360-G~GB series engines, X30571 for TSIO-360-LB series engines, X30584 for -MB sen’es engines and X30671 for SE series engines. MAINTENANCE AND OPERATOR’S MANUAL Form Number’s X30584 forTSIO-360-MB sen’es engine 8 X30672A for -SB engines. SERVICE BULLETINS Specify model of engine for which maintenance data is desired. PROPELLER McCauley Propellers Obtain publications from McCauley Accesson’es Division, Cessna Aircraft Company, 3535 McCauley Drive, Vandalia, OH.,45377. SeM’ce Manual No. 780630 for McCauley C200 series constant speed propellers. Harizell Popellers Obtain publications from Hartzell Propeller, inc. 350 Washington Avenue, Piqua, OH., 45356. Blade Specification Manual No. 133-A. Overhaul Instructions- Manual No. 113-8. MAG NETO Bendix Sclntilla Magneto Obtain Service data for Bend’uc Series 2000 or 3000 magnetos from Bendix Corporation, Electrical Components Division, Jacksonville, FL. 32245-7880. Slick Magnetos Obtain Service data for Slick magnetos From Slick Aircraft Products, Unison Indust., 530 Blackhawk Park Ave., Rockford, IL. 61104, (815) 965-7704. TURBOCHARGER Maintenance and Overhaul Manual Number 070 for the RAJAY/Rotomaster turbocharger can be obtained from RotoMaster, c/o Garrett Airesearch Aftermarket Div., 2511 So. Edison Way, Compton, CA, 90220-6035. Maintenance and Ovemaul data on Airesearch turt~ocharger, Model No. TA0401, is available from Garrett -Airesearch Industrial Div. (Allied-Signal), Los Angeles, CA. INTRODUCTION OLDWILLWAYNE

SERVICE AND MAINTENANCE MANUAL M20K MOONEY AIRCRAFT CORPORATION SYSTEM/CHAPTER, SUB-SYSTEM/SECTION INDEX GUIDE CHAPTER SUB-SYSTEM/ TITLE SECTION i 4 RESERVED BY GAMA MAY BE USED AT LATER DATE 5 TIME LIMITS/MAINTENANCE CHECKS 00 GENERAL 10 TIME LIMITS 20 SCHEDULED MAINTENANCE CHECKS 6 DIMENSIONS AND AREAS 00 GENERAL 7 LIFTING 10 JACKING 8 LEVELING AND WEIGHING 00 LEVELING 9 TOWING AND TAXIING 00 GROUND HANDLING 10 TOWING 20 TAXIING 10 PARKING AND MOORING 00 GENERAL 10 PARKING 20 MOORING 11 PLACARDS AND MARKINGS 00 GENERAL 10 MARKINGS 20 PLACARDS- DCTERIORnMERIOR INTRODUCTION OLDWILLWAYNE

MOONEY AIRCRAFT CORPORATION M20K SERVICE AND MAINTENANCE MANUAL CHAPTER SUB-SYSTEM/ TITLE SECTION 12 SERVICING 00 SERVICING 10 REPLENISHING 20 SCHEDULED SERVICING 20 STANDARD PRACTICES -AIRFRAME 00 GENERAL 21 ENVIRONMENTAL SYSTEMS 00 CABIN VENTILATION SYSTEM 40 HEATING 24 ELECTRICAL POWER 00 GENERAL 30 DC GENERATION 50 ELECTRICAL LOAD DISTRIBUTION 27 FLIGHT CONTROLS 00 GENERAL 10 AILERON SYSTEM 20 RUDDER SYSTEM 30 ELEVATOR SYSTEM 40 STABILIZER TRIM SYSTEM 50 WING FLAP SYSTEM 90 MISCELLANEOUS IMRODUCTION OLDWILLWAYNE

SERVICE AND MAINTENANCE MANUAL M20K MOONEY AIRCRAFT CORPORATION CHAPTER SU&SYSTEM/ TITLE SECTION 28 FUEL 00 GENERAL 10 STORAGE 20 DISTRIBUTION 30 DUMP 40 INDICATING 90 MISCELLANEOUS 30 ICE AND RAIN PROTECTION 00 GENERAL 30 PITOT AND STATIC 60 PROPELLERS 32 LANDING GEAR 00 GENERAL 10 MAIN LANDING GEAR AND DOORS 20 NOSE LANDING GEAR AND DOORS 30 MTENSION AND RETRACTION 40 WHEELS AND BRAKES 50 STEERING 60 POSITION AND WARNING 80 MISCELLANEOUS 33 LIGHTS 00 GENERAL 20 INTERIOR LIGHTS MAINTENANCE PRACTICES 40 DCTERIOR LIGHTS MAINTENANCE PRACTICES INTRODUCTION OLDWILLWAYNE

MOONEY AIRCRAFT CORPORATION M20K SERVICE AND MAINTENANCE MANUAL CHAPTER SUB-SYSTEMI TITLE SECTION 34 NAVIGATION 00 GENERAL 10 PITOT STATIC AIR PRESSURE SYS- TEM 20 DIRECTIONAL GYRO COMPASS 35 OXYGEN 00 GENERAL 37 VACUUM 00 GENERAL 10 DISTRIBUTION 20 INDICATING 39 ELECTRICAL PANELS AND COMPONENTS 00 GENERAL 10 INSTRUMENT AND CONTROL PANELS 20 ELECTRICAL AND ELECTRONICS EQUIPMENT RACKS 51 STRUCTURES 00 GENERAL 10 STRUCTURAL REPAIR GENERAL 52 DOORS 00 GENERAL 10 CABIN DOOR MAINTENANCE PRACTICE 30 BAGGAGE COMPARTMENT DOOR MAINTENANCE PRACTICE INTRODUCTION OLDWILLWAYNE

SERVICE AND MAINTENANCE MANUAL M20K MOONEY AIRCRAFT CORPORATION CHAPTER SUB-SYSTEM/ TITLE SECTION 53 FUSELAGE 00 GENERAL 10 MAIN FRAME 20 AUXILIARY STRUCTURE 30 PLATES/SKIN 40 ATTACH FITnNGS 50 nLLETS/FAIRINGS 55 STABIUZERS 00 GENERAL 10 HORIZONTAL STABILIZER 20 ELEVATOR 30 VERTICAL STABILIZER 40 RUDDER 56 WINDOWS 00 GENERAL 20 WINDSHIELD CABIN WINDOWS 50 PLMIGLASS DRILLING 57 WINGS 00 GENERAL 30 PLATES/SKINS 40 ATTACH AmNGS 50 FLIGHT SURFACES 60 STANDARD PRACTICES-PROPELLER 61 PROPELLERS 00 GENERAL 10 PROPELLER ASSEMBLY 20 CONTROLLING INTRODUCTION OLDWILLWAYNE

MOONEY AIRCRAFT CORPORATION M20K SERVICE AND MAINTENANCE MANUAL CHAPTER SUBSYSTEMI TITLE SECTION 71 POWERPLANT 0 GENERAL 10 COWLING 72 ENGINE- RECIPROCATING 00 GENERAL 73 ENGINE FUEL SYSTEM 00 GENERAL 10 DISTRIBUTION 20 CONTROLLING 30 INDICATING 74 IGNITION 00 GENERAL 10 POWER CONTROL 20 EMERGENCY SHUTDOWN 76 ENGINE CONTROLS 00 GENERAL 10 RIGGING 77 ENGINE INDICATING 00 GENERAL 10 POWER 20 TEMPERATURE 78 U(HAUST 00 GENERAL 10 INSTALLATION 30 SERVICING 40 REPLACEMENT COMPONENTS. 79 OIL 00 GENERAL 10 STORAGE 20 DISTRIBUTION 30 INDICATING INTRODUCTION OLDWILLWAYNE

Mooney M20K Series Aircrafts OEM Service & Repair Manual

Description

Mooney M20K Series Aircrafts OEM Service & Repair Manual

Serial numbers covered:

What’s Inside the Mooney M20K Series Aircrafts OEM Service & Repair Manual

Time Limits & Maintenance Checks

Dimensions & Areas

Lifting & Shoring Procedures

Leveling & Weighting

Towing & Taxiing Procedures

Parking, Mooring, Storage & Return-to-Service

Placards & Markings

Servicing Instructions

Airframe Standard Practices

Air Conditioning System

Electrical Power System

Flight Controls

Fuel System

Ice & Rain Protection

Landing Gear System

Lighting System

Navigation Systems

Oxygen System

Vacuum System

Electrical Panels & Components

Structural Standard Practices

Doors & Windows

Fuselage & Stabilizers

Wings

Propeller / Rotor Standard Practices

Propellers / Propulsors

Power Plant

Engine Systems

Engine Controls

Engine Indicating Systems

Exhaust System

Oil System

Starting System

Turbine Systems (If Equipped)

Electrical Wiring Diagrams & Parts Lists

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