Mooney M20E Service Manual & Parts Catalog & Owners -3- Manuals -
What's Included?
Lifetime Access
Fast Download Speeds
Offline Viewing
Access Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
MOONEY AIRPLANE COMPANY, INC.
100 Hour-Annual Inspection Guide
Mooney (M20B-M20C-M20D-M20E-M20F-M20G-M20J-M20K-M20L-M20M-M20R-M20S)
Date
Owner’s Name Address
Reg. No. A/C Serial No. A/C Tach Time
Engine Model No. Serial No.
Propeller Model No. Serial No.
Engine Time Hours Brand of Oil/Weight Used
1. Is Approved Flight or Owners manual in aircraft? Yes No Current & in proper condition Yes No ................... ..... ..... ...... .....
2. Are current log books in aircraft? Yes No Current & in proper condition Yes No ................................. ..... ..... ...... .....
3. Is Registration Certificate in aircraft? Yes No Current & in proper condition Yes No .............................. ..... ..... ...... .....
4. Is Airworthiness Certificate in aircraft? Yes No Current & in proper condition Yes No ............................ ..... ..... ...... .....
5. Is Weight & Balance Record in aircraft? Yes No Current & in proper condition Yes No ........................... ..... ..... ...... .....
6. Is all applicable factory service information complied with? Yes No ........... .....
7. Are all applicable FAA Airworthiness Directives complied with? Yes No ........ .....
NOTE:
This sheet is a guide only - refer to the specific model’s Service & Maintenance Manual for airframe, engine and propeller inspections.
Mechanic Signature Inspector Signature
ENGINE SECTION:
(Refer to engine manufacturers manual & Mooney
Service & Maintenance Manual for appropriate model)
MECH INSP
1. Remove and clean engine cowling and baffling; in-
spect for cracks, wash engine.
2. Perform a HOT engine differential compression
check:
Cylinder Readings:
1______2______3______4______5______6______
LUBRICATING SYSTEM:
1. Drain sump and change oil filter (if installed).
2. Remove pressure and suction screens; check for
metal particles.
3. Clean and inspect screens. Reinstall and safety wire
screens.
4. Inspect condition of oil cooler.
5. Service engine with recommended lubricating oil,
(Refer to Textron Lycoming Specification 301E & Ser-
vice Instruction1014 or TCM Service Manual.
6. Check engine for oil leaks (note & correct).
IGNITION SYSTEM:
1. Inspect spark plugs; replace or clean & re--gap.
2. Inspect ignition harness for general condition, free
from fraying or chafing.
3. Inspect magnetos & points; check magneto timing;
check distributor block for erosion or cracks.
ELECTRICAL SYSTEM:
1. Inspect battery(ies) for security, battery box (or
area) for corrosion & vent for obstruction.
2. Inspect generator/alternator(s) and accessories.
3. Inspect electrical components & wiring.
4. Inspect starter & starter drive; lubricate starter drive.
FUEL SYSTEM - M20B, C, D, G:
1. Inspect & drain carburetor, clean screens and check
fuel flow.
2. Inspect carburetor heat system for leaks & proper
operation.
3. Remove, clean, inspect and re-oil air filter.
4. Inspect carburetor airbox & induction system for
condition.
5. Inspect fuel selector valve for operation & proper
pointer indication. Verify positive valve selection while
rotating fuel selector valve through selection range.
Tighten/Loctite set-screw if required.
6.Operate boost pump, check pressure and all lines for
leaks.
7. Clean electric fuel pump screen (1963 & previous
models).
8. Drain fuel sumps and fuel selector valve (Right &
Left tanks).
FUEL SYSTEM - M20E, F, J, K, M, R, S: MECH INSP
1. Inspect fuel injection system, clean screens & injec-
tor nozzles (refer to Textron Lycoming O/H Manual,
Section 8 or TCM Service Manual.
2. Check power boost system for proper door opera-
tion & seal for leaks (M20E, F, J).
NOTE: Power boost system deleted on 1990 & ON.
3. Remove, clean & inspect dry--air filter.
4. Inspect air induction system & alternate air valve.
5. Inspect fuel selector valve for operation & proper
indication. Verify positive valve selection while rotating
fuel selector valve through selection range. Tighten/
Loctite set-screw if required.
6. Operate boost pump; check pressure & all lines for
leaks.
7. Drain Right & Left tank fuel sumps; selector fuel
valve or gascolator.
8. Check unmetered fuel pressure per Mooney Service
& Maintenance Manual (M20K, M20R, M20S).
EXHAUST SYSTEM:
1. Remove heater jacket & inspect exhaust system for
leaks &cracks; remove exhaust cavities, inspect area.
2. Inspect clamps for tightness at turbocharger (M20K,
M20M).
3. Inspect firewall for proper sealing & freedom from
cracks.
4. Inspect tubular engine mount for cracks; bolts &
rubber mounts for security.
GENERAL INSPECTION:
1. Lubricate engine controls & inspect exhaust system
for security, full travel& free movement.
2. Lubricate cowl flaps & inspect for proper opening &
operation. NOTE: M20C & G, 1968 & ON, cowl flaps
are fixed. M20R & M20S have no cowl flaps.
3. Remove propeller spinner & inspect for cracks &
general condition.
4. Inspect propeller hub for grease leakage; check
hub bolts & mounting bolts for proper torque; inspect
blades for cracks, nicks, and dents, lubricate as need-
ed (refer to appropriate manufacturer’s handbooks).
5. Reinstall spinner; check for correct interference fit
with prop. Wrap hub with Teflon tape as required for fit
(M20J, K, L). Shim interference fit between hub and
bulkhead (M20M, R, S).
AIRFRAME SECTION:
(Refer to Mooney Service & Maintenance Manual)
1. Inspect exterior & interior of aircraft for general con-
dition, collision damage, loose rivets, dents & corro-
sion.
2. Inspect tubular structure lower longerons for corro-
sion (Reference SB M20--208[ * ]) ( * latest revision).
3. Inspect wings & empennage for general condition,
collision damage, loose rivets, dents & corrosion.
MOONEY AIRPLANE COMPANY, INC.
100 Hour-Annual Inspection Guide
Mooney (M20B-M20C-M20D-M20E-M20F-M20G-M20J-M20K-M20L-M20M-M20R-M20S)
Revised July 2005 Form 0100
AIRFRAME SECTION (con’t.): MECH INSP
4. Inspect flight control surfaces for security of attach-
ment, proper rigging, free movement, collision dam-
age, loose rivets, dents and corrosion.
5. Lubricate flight control system guide blocks, hinge
points, rod end bearings & bell cranks.
6. Inspect all wing, fuselage & empennage drain holes
for obstructions.
7. Inspect empennage trim system for proper opera-
tion & rigging.
8. Inspect downspring end loops, cable & pulley for
wear and corrosion.
9. Inspect flap system for proper operation & rigging;
lubrication accordance with Mooney Service & Mainte-
nance Manual.
10. Inspect flight instruments, filters & vacuum system
for proper operation, marking, and condition; clean
vacuum air filter.
11. Inspect cabin lights, circuit breakers & electrical
components for proper operation.
12. Check operation of stall warning system.
13. Inspect P.C. system components for security, leaks
& proper operation; servo seals for deterioration, all
other auto--pilot components for security & proper op-
eration.
14. Inspect vacuum step for security & proper opera-
tion; fixed step for security & damage.
15. Inspect wing interior in fuel tank area for fuel leaks,
fuel tank vents for obstructions & fuel filler caps for
security & proper operation.
16. Inspect cabin & baggage doors for condition, prop-
er operation & sealing.
17. Inspect windshield & windows for cracks, crazing,
scratches and distortion.
18. Inspect seats, seat latch pins, seat belts & shoul-
der harnesses for security, proper operation and con-
dition.
19. Inspect compass & compass deviation card for
proper indication & compensation.
(Refer to Mooney Service Bulletin M20--150A)
20. Inspect all radio equipment for proper installation &
operation.
21. Inspect cabin for proper sealing.
22. Inspect oxygen system for leaks, proper ON/OFF
valve operation &filler for safety of operation (If
installed).
LANDING GEAR OPERATIONAL CHECK:
1. Raise aircraft on jacks.
2. Inspect brakes, hydraulic brake cylinders & hydrau-
lic system for leaks and general condition: Service
reservoir with ML--H--5606 (RED) fluid.
3. Remove wheels, inspect, repack bearings, reinstall
and safety, lubricate brake guide pins using Silicone--
based lubricant. Check wheels for free rotation & prop-
er brake action.
4. Lubricate & inspect landing gear pivot points & mov-
ing parts.
5. Inspect landing gear shock discs (main & nose
gear) (Refer to MAC S & M manual).
MANUAL GEAR RETRACTION SYSTEM:
1. Raise aircraft on jacks.
2. Check operation & rigging (pre--loads).
3. Check warning system light & horn.
4. Check gear down lock preload (Mains & Nose).
5. Check landing gear doors for proper closing/rigging.
6. Check retract lever welds for cracks.
ELECTRIC GEAR RETRACTION SYSTEM: MECH INSP
1. Raise aircraft on jacks.
2. Check operation & rigging.
3. Check warning system lights, horn & visual indica-
tor.
4. Check air pressure safety switch or squat safety
switch.
5. Check main & nose gear down lock preload.
6. Lubricate actuator gear box (Dukes & ITT actuators
only)
7. Check landing gear doors for proper closing/rigging.
8. Check emergency landing gear extension system;
extend gear using emergency gear extension system.
Do not attempt gear retraction using emergency sys-
tem (Refer to MAC S & M manual).
9. Inspect shock discs (main & nose gear) in accor-
dance with Mooney Service & Maintenance Manual.
FIXED GEAR:
1. Inspect landing gear fairing (M20D only).
2. Check air seals in wheel well areas.
POST-INSPECTION OPERATIONAL CHECK:
(Refer to Mooney Owner’s Manual or POH)
1. Check propeller governor operation with engine run-
ning at 2000 RPM & pitch control at low pitch (High
RPM): When propeller control is pulled out to high pitch
(low RPM), engine speed should decrease at least 500
RPM.
2. Check ease of operation for all engine controls with
engine running.
3. Check generator/alternator output & indication.
4. Check oil pressure indication.
5. Check fuel pressure indication.
6. Check fuel quantity indication.
7. Check cylinder head temperature (CHT) indication.
8. Check oil temperature indication.
9. Check idle RPM, idle mixture & idle cut--off.
10. Check propeller pitch through complete range.
11. Check operation of cabin & panel lights.
12. Check Radios/Avionics operation.
13. Check Auto Pilot operation.
14. Check magneto drop and grounding circuits.
15. Check operation of brakes.
16. Check fuel selector valve for smooth operation.
17. Check vacuum warning lights & instruments for
proper operation.
18. Check flap position indicator (Take--Off & Full
down).
19. Check trim position indicator and smooth operation
of Trim System.
20. Flight check gear--up warning horn at:
12” manifold pressure (MP) (M20J prior to S/N
24--3154); 14--16” MP (M20K [231, 252]) & with throttle
1/4--3/8 inch from idle position (M20L, M20M, M20R,
M20S, M20J [after S/N 24--3154] & M20K [Encore])
21. Flight check aircraft flight control rigging.
22. Flight check P.C. or other Autopilot systems for
proper operation.
23. Check cabin ventilation and heating system for
carbon monoxide.
24. Check EGT/TIT gauge and any other items of
installed equipment.
25. Other checks (Specify as necessary):
REMARKS:
You're Reading a Preview
What's Included?
Lifetime Access
Fast Download Speeds
Offline Viewing
Access Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$52.99
Viewed 97 Times Today
Secure transaction
What's Included?
Lifetime Access
Fast Download Speeds
Offline Viewing
Access Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$52.99
These comprehensive technical manuals are essential for maintaining and servicing your Mooney Super 21 M20E aircraft. They provide detailed diagrams and manufacturer specifications for professional mechanics and DIY enthusiasts.
- The Service and Parts Manuals cover the following Serial Numbers:
- 470 thru 831 and 400
- 832 thru 1308
- 670001 thru 670062
- Navigation is made easy with convenient chapter bookmarks and the ability to search by keyword. You can print out the entire manual or specific sections as needed.
- These manuals are available in English and come in .PDF format, compatible with Win/Mac. They are fully searchable, bookmarked, and indexed for quick access to information.
- Each chapter is fully bookmarked for effortless navigation, allowing you to quickly find the exact service repair procedures.
- They contain detailed illustrations, exploded diagrams, drawings, and photos to guide you through every service repair procedure.
- The manuals are completely indexed, bookmarked, and searchable, with numerous pictures, diagrams/illustrations, and charts.
- They are great for tune-ups, regular maintenance, or repairs, providing technical details and step-by-step instructions.
The following Mooney M20E files are included:
- Mooney M20E Service & Maintenance Manual
- Mooney M20E Illustrated Parts Catalog
- Mooney Super 21 M20E Owners Manual 1964-1966
- Mooney M20E Schematics
- Mooney Service Publications - Information, Bulletins & Ads
For immediate access to these invaluable manuals, simply click the designated button on this page. For any other manuals you may need, feel free to email us, as we have thousands available.
