Cessna 337 T337 service manual skymaster

Cessna A Textron Company Service Manual 1974 Thru 1980 MODEL 337 & TURBO SERIES Member of GAMA FAA APPROVAL HAS BEEN OBTAINED ON TECHNICAL DATA IN THIS PUBLICATION THAT AFFECTS AIRPLANE TYPE DESIGN. CHANGE 8 TO THE BASIC MANUAL INCORPORATES TEMPORARY CHANGE 1, DATED 29 JANUARY 1980, TEMPORARY CHANGE 2, DATED 11APRIL 1980, TEMPORARY CHANGE 3, DATED 27 JUNE 1980, TEMPORARY CHANGE 4, DATED 1 DECEMBER 1980, AND TEMPORARY REVISION 5, DATED 17 MARCH 1995. COPYRIGHT © 1973 CESSNA AIRCRAFT COMPANY WICHITA, KANSAS, USA D2506-8-13 (RGI-25-1/03) 1 NOVEMBER 1973 1 JULY 1996 CHANGE 8

Cessna A Textron Company TEMPORARY REVISION NUMBER 7 DATED 5 April 2004 MANUAL TITLE 1974 Thru 1980 Model 337 & Turbo Series Service Manual MANUAL NUMBER - PAPER COPY MANUAL NUMBER - AEROFICHE TEMPORARY REVISION NUMBER D2506-8-13 D2506-8-13AF D2506-8TR7 MANUAL DATE 1 November 1973 REVISION NUMBER 8 DATE 1 July 1996 This Temporary Revision consists of the following pages, which affect and replace existing pages in the paper copy manual and supersede aerofiche information. AEROFICHE FICHE/FRAME SECTION AEROFICHE PAGE FICHE/FRAME 2 25 1/B20 2 27 1/B22 2 28 1/B23 2 30 1/C01 REASON FOR TEMPORARY REVISION 1. To revise the cleaning interval of the engine fuel injection nozzles. 2. To add an inspection interval for the flap control cables. FILING INSTRUCTIONS FOR THIS TEMPORARY REVISION 1. For Paper Publications, file this cover sheet behind the publication's title page to identify the inclusion of the Temporary Revision into the manual. Insert the new pages into the publication at the appropriate locations and remove and discard the superseded pages. 2. For Aerofiche Publications, draw a line with permanent red ink marker, through any aerofiche frame (page) affected by the Temporary Revision. This will be a visual identifier that the information on the frame (page) is no longer valid and the Temporary Revision should be referenced. For "added" pages in a Temporary Revision, draw a vertical line between the applicable frames. Line should be wide enough to show on the edges of the pages. Temporary Revisions should be collected and maintained in a notebook or binder near the aerofiche library for quick reference. © Cessna Aircraft Company SECTION PAGE

Cessna A Textron Company TEMPORARY REVISION NUMBER 6 DATE 7 July 2003 MANUAL TITLE 1974 Thru 1980 Model 337 Series Service Manual MANUAL NUMBER - PAPER COPY MANUAL NUMBER - AEROFICHE TEMPORARY REVISION NUMBER D2506-8-13 D2506-8-13AF D2506-8TR6 MANUAL DATE 1 November 1973 REVISION NUMBER 8 DATE 1 July1996 This Temporary Revision consists of the following pages, which affect and replace existing pages in the paper copy manual and supersede aerofiche information. AEROFICHE SECTION PAGE FICHE/FRAME 2 2 2 2 2 2 2 14 14 14 14 25 26 29 30 31 32 33 13 14 15 16 1/B20 1/B21 1/B24 1/C01 Added Added Added 2/J04 Added 2/J06 2J07 REASON FOR TEMPORARY REVISION 1. To add a Component Time Limits section and a fuel quantity indicating system operational test. FILING INSTRUCTIONS FOR THIS TEMPORARY REVISION 1. For Paper Publications, file this cover sheet behind the publication's title page to identify the inclusion of the Temporary Revision into the manual. Insert the new pages into the publication at the appropriate locations and remove and discard the superseded pages. 2. For Aerofiche Publications, draw a line with permanent red ink marker, through any aerofiche frame (page) affected by the Temporary Revision. This will be a visual identifier that the information on the frame (page) is no longer valid and the Temporary Revision should be referenced. For "added" pages in a Temporary Revision, draw a vertical line between the applicable frames. Line should be wide enough to show on the edges of the pages. Temporary Revisions should be collected and maintained in a notebook or binder near the aerofiche library for quick reference © Cessna Aircraft Company AEROFICHE SECTION PAGE FICHE/FRAME

NOTE: The portion of the text affected by the change is indicated by a vertical LIST OF EFFECTIVE PAGES line in the outer margins of the page. Changes to illustrations are indicated by miniature pointing hands. Dates of issue for original and changed pages are: 1 November 1973 1 January 1974 1 September 1974 1 October 1975 15 October 1976 Change ..... Change ..... Change ..... Change ..... 5 6 7 8 ........ 15 October 1977 ........ 15 October 1978 ........ 4 September 1979 ........ 1 July 1996 TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 686, CONSISTING OF THE FOLLOWING: Change Page No. No. Change Page No. No. Change Page No. No. *Title ................ *Athru C * i ................... ii................... *iii thru iv ............ *1-1 ................. 1 -2 ...... .. . ......... 1-3 ..... ............ 1-4 .................. 1-5 ............... 1-6 Blank ............ 2 -1 ...... .. . .. ....... 2-2 .................. 2-3 .................. 2-4 .................. 2-5 .................. 2-6 .................. 2-7 .................. 2-8 .................. 2-9 .................. 2-10 ................. 2-11 thru 2-14 2-15 ................. 2-16 ................. 2-16A ............... 2-16 B B Blank. 2-17 thru 2-18 2-19 ................. 2-20 ................. 2-21 ................. 2-22 ................. 2-23 ................. 2-24 ........... ..... *2-25 ................ 2-26 .. .............. 2-27 thru 2-28 .......... 2-29 ................... *2-30 .................. *3-1 ................... 3-2 .................... 3-2A ................... 3-2B Blank ............ *3-3 .................... 3-4 .................... 3-5 .................... 3-6 .................... 3-7 .................... 3-8 .................... 3-9 .................... 3-10 ................... 3-l0A thru 3-10B 3-11 ................... 3-12 thru 3-14 .......... 3-14A thru 3-14C 3-14D Blank ........... 3-15 ................... 3-15A Blank ........... 3-15B .................. 3-16 ................... 3-17 thru 3-18 .......... 3-19 ................... 3-20 thru 3-21 .......... 3-22 Blank ............. 4-1 .................... 4-2 thru 4-3 ............ 4-4 .................... 4-5 thru 4-8 ............ *5-1 thru 5-3 ............ 5-4 Blank .............. 5-5 thru 5-7 .......... 5-8 .................... 5-9 .................... 5-10 ................... 5-11 ................... 5-12 ................... *5-13 .................. 5-14 thru 5-18 .......... 5-18A ................. 5-18B Blank ........... 5-19 thru 5-20 .......... 5-21 thru 5-22 .......... 5-23 ................... 5-24 ................... 5-25 ................... 5-26 ................... 5-27 ................... 5-28 ................... 5-29 ................... 5-30 ................... 5-30A ................. 5-30B Blank ........... 5-31 thru 5-32 .......... 5-33 .................. 5-34 thru 5-35 .......... 5-36 thru 5-37 .......... 5-38 ................... 5-39 ................... 5-40 ................... 5-41 ................... 5-42 thru 5-45 .......... 5-46 thru 5-47 .......... 5-48 .... .............. *5-49 .................. 5-50 ................... 5-51 ................... 5-52 ................... 5-53 thru 5-54 .......... 5-55 thru 5-58 .......... 5-59 ................... 5-60 thru 5-64 .......... 5-64A ................. 5-64B Blank ........... 5-65 thru 5-66 .......... 5-66A thru 5-66B 5-67 ................... 5-68 ................... 5-69 ................... 5-70 ................... 5-71 thru 5-73 .......... 5-74 ................... *5-75 thru 5-76 ......... *5-76A thru 5-76B 5-77 ................... 5-78 thru 5-84 .......... *5A-1 .................. 5A-2 thru 5A-13 ........ 5A-14 Blank ........... *6-1 .................... 6-2 .................... 6-3 .................... 6-4 .................... 6-5 .................... 6-6 .................... 6-7 .................... 6-8 .................... 6-9 thru 6-10 ........... *7-1 .................... 7-2 thru 7-3 ............ 7-4 .................... Upon receipt of the second and subsequent change to this book, personel responsible for maintaining this publication in current status should ascertain that all previsions change have been received and incorporated. *The asterisk indicates pages change, added, or deleted by the current change. A Change 8 Original Change Change Change Change 0 1 2 3 4 Page No. Change No.

NOTE: The portion of the text affected by the change is indicated by a vertical LIST OF EFFECTIVE PAGES line in the outer marginsofthe page. Changes to illustrations are indicated by miniature pointing hands. Change Page No. No. Change Page No. No. Change Page No. No. 7-5 thru 7-8 .......... 7-9 .................. 7-10 ................. 7-11 ................. 7-12 ................. 7-13 ................. 7-14Blank ........... *8-1 .................. 8-2 thru 8-3 .......... 8-4 .................. 8-5 .................. 8-6 .................. 8-7 ........... 8-8 .................. 8-9 .................. 8-10 ................. 8-10Athru8-10B ..... *8-11 ................ 8-12 ................. 8-13 ................. 8-14 thru 8-15 ........ 8-16 ................. 8-16A ............... 8-16B Bkank ......... 8-17 ................. 8-18 thru 8-19 ........ 8-20 ................. 8-21 ................. 8-22 ................. 9-1 .................. 9-2 thru 9-3 .......... 9 4 .................. 9-5 .................. *9-6 .................. 9-7 thru 9-9 .......... 9-10 ................. 9-11 thru 9-12 ........ 9-13 ................. 9-14 Blank ........... *10-1 thru 10-2 ....... 10-3 ................. 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Change 8 Page No. Change No. B

NOTE: The portion of the text affected by the change is indicated by a vertical LIST OF EFFECTIVE PAGES line in the outer margins of the page. Changes to illustrations are indicated by miniature pointing hands. Change Page No. No. Change No. 15-36B Blank .............. 15-37 ...................... 15-38 thru 15-39 ............ 15-40 thru 15-41 ............ 15-42 ...................... 15-43 thru 15-44 ............ 15-45 ...................... 15-46 ...................... 15-47 ...................... 15-48 thru 15-55 ............ 15-56Blank ................ *16-1 ...................... 16-2 ....................... 16-3 ....................... 16-4 thru 16-5 .............. 16-6 thru 16-7 ............. 16-8 ....................... 16-9 ....................... 16-10Blank ................ 17-1 thru 17-7 .............. 17-8Blank ................. *18-1 ...................... 18-2 ....................... 18-3 ....................... 18-4 ....................... 18-5 thru 18-14 ............. 18-15thru 18-16 ............ 18-17 ...................... 18-18 thru 18-21 ............ 18-22Blank ................ 18-23thru 18-26 ............ 18-26A .................... 18-26B Blank .............. 18-27 ...................... 18-28 thru 18-29 ............ 18-30thru 18-37 ............ 18-38 ...................... 18-38A ....... ........... 18-38B Blank .............. 18-39 ...................... 18-40 thru 18-42 ............ 18-43 thru 18-48 ............ 18-49 ...................... 18-50thru 18-51 ............ 18-52 ...................... 18-53 thru 18-57 ............ 18-58 ...................... 18-59 thru 18-62 ............ 18-63 thru 18-71 ............ 18-72 thru 18-104 ........... 5 3 6 3 6 5 3 7 3 18-105 ..................... 7 18-106 thru 18-110 .......... 6 18-111 thru 18-112 .......... 7 18-112A thru 18-112B ....... 7 18-113 .................... 6 *18-114 .................... 8 18-115 ..................... 6 118-116 thru 18-222 ........ 7 * The asterisk indicates page change, added, or deleted by the current change. C Change 8 Page No.

TABLE OF CONTENTS SECTION 1. 2. 3. 4. 5. 5A 6. 7. 8. 9. 10. 10A. 11. 12. 13. 14. 15. 16. 17. 18. PAGE NO. Aerofiche / Manual GENERAL . . ..................................................... GROUND HANDLING, SERVICING, CLEANING, LUBRICATION AND IN SPE C T IO N ........................................................... FU SE L A G E .............................................................. WINGS, BOOMS, AND EMPENNAGE ..................................... LANDING GEAR, WHEELS, BRAKES AND HYDRAULIC SYSTEM ......... LANDING GEAR, WHEELS, BRAKES AND HYDRAULIC SYSTEM ......... AILERON CONTROL SYSTEM ............................................ WING FLAP CONTROL SYSTEM ......................................... ELEVATOR, ELEVATOR TRIM AND FLAP / ELEVATOR TRIM INTERCONNECT SYSTEMS ............................................. RUDDER AND RUDDER TRIM CONTROL SYSTEM ........................ ENGINES ............................................................... ENGINES (TURBOCHARGED) ............................................ FUEL SYSTEMS . ........................................................ PROPELLERS AND PROPELLER GOVERNORS ........................... U TILITY SYSTEM S ...................................................... INSTRUMENTS AND INSTRUMENT SYSTEMS ........................... ELECTRICAL SYSTEMS .................................................. STRUCTURAL REPAIR ................................................... EXTERIOR PAINTIN G ................................................... W IRIN G DIAGRAM S ..................................................... 1A9/1-1 1A18 /2-1 1C7/3-1 1D16 / 4-1 1E5/5-1 113/5A-1 1117 / 6-1 1J3 / 7-1 1J17/8-1 1K22/ 9-1 2A2 /10-1 2C17 / 10A-1 2E13/ 11-1 2G3 /12-1 2G19 / 13-1 2114/ 14-1 3A2/15-1 3C22 / 16-1 3D9 / 17-1 3D22 /18-1 Change 8 i

CROSS REFERENCE LISTING OF POPULAR NAME VS. MODEL NUMBERS AND SERIALS All aircraft, regardless of manufacturer, are certificated under model number designations. However popular names are often used for marketing purposes. To provide a consistent method of referring to the various aircraft, model numbers will be used in this publication unless names are required to differ- entiate between versions of the same basic model. The following table provides a cross reference listing of popular name vs. model numbers. POPULAR NAME MODEL YEAR SKYMASTER SKYMASTER & SKYMASTER II SKYMASTER SKYMASTER II TURBO SKYMASTER TURBO SKYMASTER II REIMS/CESSNA SKYMASTER 1974 1975 1976 1977 1978 1979 1980 1978 1979 1980 1974 1975 1976 1977 1978 MODEL SERIALS BEGINNING 337G 337G 337G 337G 337H 337H 337H T337H T337H T337H F337G F337G F337G F337G F337H 33701551 33701607 33701672 33701749 33701816 33701875 33701922 33701816 33701875 33701922 F33700064 F33700072 F33700077 F33700080 F33700085 ENDING 33701606 33701671 33701748 33701815 33701874 33701921 33701874 33701921 F33700071 F33700076 F33700079 F33700084 F33700086 ii Change 7

INTRODUCTION This manual contains factory-recommended procedures and instructions for ground handling, servicing, and maintaining the airplane. Besides serving as a reference for the experienced mechanic, this book also covers step-by-step procedures for the less experienced. This service manual is designed for aerofiche presentation To facilitate the use of the aerofiche, refer to the aerofiche header for basic information IMPORTANT INFORMATION CONCERNING KEEPING CESSNA PUBLICATIONS CURRENT The information in this publication is based on data available at the time of publication and is updated, supplemented, and automatically amended by all information issued in service news letters, service bulletins, supplier service notices, publication changes, revisions, reissues and temporary revisions. All such amendments become part of and are specifically incorporated within this publication. Users are urged to keep abreast of the latest amendments to this publication through information available at Cessna Authorized Service Stations or through the Cessna Product Support subscription which provide disassembly, overhaul, and parts breakdowns for some of the various suppliers equipment items. Supplier's publications are updated, supplemented, and specifically amended by supplier issued revisions and service information which may be reissued by Cessna; thereby automatically amending this publication and is communicated to the field through Cessna's Authorized Service Stations and/or through Cessna subscription services. WARNING ALL INSPECTION INTERVALS, REPLACEMENT TIME LIMITS, OVERHAUL TIME LIMITS, THE METHOD OF INSPECTION, LIFE LIMITS, CYCLE LIMITS, ETC., RECOMMENDED BY CESSNA ARE SOLELY BASED ON THE USE OF NEW, REMANUFACTURED, OR OVERHAULED CESSNA APPROVED PARTS. IF PARTS ARE DESIGNED, MANUFACTURED, REMANUFACTURED, OVERHAULED, AND/OR APPROVED BY ENTITIES OTHER THAN CESSNA, THEN THE DATA IN CESSNA'S MAINTENANCE/SERVICE MANUALS AND PARTS CATALOGS ARE NO LONGER APPLICABLE AND THE PURCHASER IS WARNED NOT TO RELY ON SUCH DATA FOR NON-CESSNA PARTS. ALL INSPECTION INTERVALS REPLACEMENT TIME LIMITS, OVERHAUL TIME LIMITS, THE METHOD OF INSPECTION, LIFE LIMITS, CYCLE LIMITS, ETC., FOR SUCH NON-CESSNA PARTS MUST BE OBTAINED FROM THE MANUFACTURER AND/OR SELLER OF SUCH NON-CESSNA PARTS. REVISIONS 1. Revisions/changes are issued as required, and include only pages that require updating. REISSUE 1. A reissued manual is a complete manual incorporating all the latest information and outstanding revisions and temporary revisions. It supersedes and replaces previous issue (s) of the manual. CHANGES/REVISIONS and REISSUES 1. Individual copies can be purchased from your Cessna Service Station or directly from Cessna Parts Distribution Dept. 701 Cessna Aircraft Company, P.O. Box 949, Wichita, KS. 67201 (walk in address: 5800 East Pawnee, Wichita, Kansas 67218). 2. Subscriptions, service bulletin listing, revision status checkcards, and temporary revisions maybe purchased through Propeller Aircraft Product Support, P.O. Box 7706, Wichita, KS. 67277, phone (316) 941-7674 or fax (316) 942-9006. Change 8 iii

TEMPORARY REVISIONS. Additional information which becomes available may be provided by temporary revisions. This service is used to provide, without delay, new information which will assist in maintaining safeflight/ground operations. Temporary revisions are designed to replace or add to existing pages in the manual and are numbered to match pages in the manual. Temporary revisions are normally incorporated into this manual at the next scheduled change, revision, or reissue. REVISION BARS. 1. Additions, or revisions to text in an existing section will be identified by a revision bar on the page adjacent to the change. 2. When technical changes cause unchanged text to appear on a different page/pages, a revision bar will be placed in the margin opposite the page number of all affected pages providing no other revision bar appears on the page. 3. When extensive technical changes are made to text in an existing section that requires a complete retype of copy, revision bars will appear the full length of the page. 4. When art in an existing illustration is revised, a pointing hand will appear in the illustration and will point to the area of the art revision. 5. New art added to an existing section will be identified by a single pointing hand adjacent to the figure title and figure number. 6. Revision bars are not shown for: a. Introductory material, indexes and tabular data. b. Blank spaces which are the result of text, illustration or table deletion. c. Correction of minor inaccuracies, such as punctuation, etc., unless such a correction changes the meaning of instructive information and procedures. CUSTOMER CARE SUPPLIES AND PUBLICATIONS CATALOG A Customer Care Supplies and Publications Catalog is available from your Cessna Service Station or directly from the Cessna Propeller Aircraft Product Support, P.O. Box 7706, Wichita, KS. 67277, phone (316) 941-7950 or fax (316) 942-9006. This catalog list all publicastions and Customer Care Supplies available from Cessna for prior year models as well as new products. To maintain this catalog in a current status, it is revised yearly and issued in paper and Aerofiche format. SUPPLEMENTAL TYPE CERTIFICATE INSTALLATIONS Inspection, maintenance and parts required for supplement type certificate (STC) installations are not included in this manual. When an STC installation is incorporated on the airplane, those portions of the airplane affected by the installation must be inspected in accordance with the inspection program published by the owner of the STC since STC installations may change systems interface, operating characteristics and component loads or stresses on adjacent structures. Cessna provided inspection criteria may not be valid for airplanes with STC installations. CUSTOMER COMMENTS ON MANUAL Cessna Aircraft Company has endeavored to furnish you with an accurate, useful, up-to-date manual. This manual can be improved with your help. Please use the Customer Comment Card, provided with your manual, to report any errors, discrepancies, and omissions in this manual as well as any general comments you wish to make. Change 8

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Cessna 337 T337 service manual skymaster

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