cessna 303 maintenance service manual d2532-2-13

ATexron Comoanv Maintenance Manual 1982 thru 1984 MODEL T303 CRUSADER SERIES Member of GAMA FAA APPROVAL HAS BEEN OBTAINED ON TECHNICAL DATA IN THIS PUBUCATION THAT AFFECTS AIRPLANE TYPE DESIGN REVISION 2 TO THE BASIC MANUAL IS BEING SUPPLIED TO PROVIDE ADDITIONAL INFORMATION NECESSARY TO MAINTAIN THE AIRPLANE AND INCORPORATES TEMPORARY REVISION NUMBER 1. DATED 18 OCTOBER 1991, TEMPORARY REVISION NUMBER 2. DATED 1 APRIL 1992. TEMPORARY REVISION NUMBER 3, DATED 1 OCTOBER 1993 and TEMPORARY REVISION NUMBER 4, DATED 15 JULY 1994 COPYRIGHT @ 1983 CESSNA AIRCRAFT COMPANY WICHITA, KANSAS, USA 25 FEBRUARY 1983 REVISION 2 D2532-2-13 (RGI-50-4/00) 1 JULY 1996

Cessna A 7extomn Compony TEMPORARY REVISION NUMBER 5-2 DATE 5 April 2004 MANUAL TITLE Model T303 Crusader Series (1982 thru 1984) Maintenance Manual MANUAL NUMBER - PAPER COPY MANUAL NUMBER - AEROFICHE TEMPORARY REVISION NUMBER D2532-2-13 D2532-2-13AF D2532-2TR5-2 MANUAL DATE 25 February 1983 REVISION NUMBER 2 DATE 1 July 1996 This Temporary Revision consists of the following pages, which affect and replace existing pages in the paper copy manual and supersede aerofiche information. AEROFICHE CHAPTER PAGE FICHE/FRAME 5 5 5 5 5-15 5-16 5-17 5-18 1/B11 1/B12 1/B13 1/B14 REASON FOR TEMPORARY REVISION 1. To revise the cleaning interval of the engine fuel injection nozzles. FILING INSTRUCTIONS FOR THIS TEMPORARY REVISION 1. For Paper Publications, file this cover sheet behind the publication's title page to identify the inclusion of the Temporary Revision into the manual. Insert the new pages into the publication at the appropriate locations and remove and discard the superseded pages. 2. For Aerofiche Publications, draw a line with permanent red ink marker, through any aerofiche frame (page) affected by the Temporary Revision. This will be a visual identifier that the information on the frame (page) is no longer valid and the Temporary Revision should be referenced. For "added" pages in a Temporary Revision, draw a vertical line between the applicable frames. Line should be wide enough to show on the edges of the pages. Temporary Revisions should be collected and maintained in a notebook or binder near the aerofiche library for quick reference. © Cessna Aircraft Company AEROFICHE CHAPTER PAGE FICHE/FRAME

Cessna A Textron Company TEMPORARY REVISION NUMBER 5 DATE 7 July 2003 MANUAL TITLE Model T303 Crusader Series (1982 thru 1984) Maintenance Manual MANUAL NUMBER - PAPER COPY MANUAL NUMBER - AEROFICHE TEMPORARY REVISION NUMBER MANUAL DATE 25 February 1983 D2532-2-13 D2532-2-13AF D2532-2TR5 REVISION NUMBER 2 DATE 1 July 1996 This Temporary Revision consists of the following pages, which affect and replace existing pages in the paper copy manual and supersede aerofiche information. AEROFICHE CHAPTER PAGE FICHE/FRAME 5 5 5 5 5 28 28 3 4 5 6 6A 49 50 1/A23 1/A24 1/B01 1/B02 Added Added Added REASON FOR TEMPORARY REVISION 1. To revise the Component Time Limits section and add a fuel quantity indicating system operational test. FILING INSTRUCTIONS FOR THIS TEMPORARY REVISION 1. For Paper Publications, file this cover sheet behind the publication's title page to identify the inclusion of the Temporary Revision into the manual. Insert the new pages into the publication at the appropriate locations and remove and discard the superseded pages. 2. For Aerofiche Publications, draw a line with permanent red ink marker, through any aerofiche frame (page) affected by the Temporary Revision. This will be a visual identifier that the information on the frame (page) is no longer valid and the Temporary Revision should be referenced. For "added" pages in a Temporary Revision, draw a vertical line between the applicable frames. Line should be wide enough to show on the edges of the pages. Temporary Revisions should be collected and maintained in a notebook or binder near the aerofiche library for quick reference. © Cessna Aircraft Company AEROFICHE CHAPTER PAGE FICHE/FRAME

CESSNA MODEL T303 MAINTENANCE MANUAL LIST OF EFFECTIVE PAGES INSERT LATEST CHANGED PAGES. DESTORY SUPERSEDED PAGES. NOTE The portion of the text affected by the changes is indicated by a vertical line in the outer margins of the page. Changes to illustrations are indicated by miniature pointing hands. Original....... 1 ... 25February 1983 Revision ....... .... 11 July 1993 Revision ....... 2 .... 01 July 1996 TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 1337. * The asterisk indicates pages revised, added, or deleted by the current revision Page No. *Title ...... *A thruB ... *C Blank .... i thru ii ..... *iii thru viii ... 4-1 thru 4-2 5-1 thru 5-2 *5-3 thru 5-5 * 5-6 ....... 5-7 thru 5-8 *5-9 thru 5-12 5-13 ..... 5-14 ...... *5-15 ...... 5-16 thur 5-17 *5-18 ..... 5-19 ...... 5-20 ...... 5-21 thru 5-27 5-28 ...... 5-29 ...... 5-30 blank .. 5-31 thru 5-45 5-46 ..... 5-47 thru 5-51 5-52 blank .. 6-1 thru 6-3 *6-4 ....... 6-5 thru 6-11 6-12 ...... 6-13 thru 6-14 7-1 thur 7-2 *7-3 ....... 7-4 thur 7-6 8-1 thru 8-3 Revision Page No. No. 8-4 Blank 9-1 9-2 9-3 thr 10-1 thru 10-10 11-1 thru 11-10 11-13 12-1 thru 12-5 12-6 thru 12-9 12-10 12-11 12-12 12-18 12-19 12-20 12-22 12-24 12-25 12-29 Revision Page No. No. Blank ... thru 9-4 . thru 10-9 Blank . thru 11-9 thru 11-12 thru 12-1 thru 12-4 thru 12-8 thru 12-1 ..... thru thru thru 12-2 12-2 12-21 12-30 thru 12-4 20-1 thru 20-2 20-3 ...... 20-4 Blank . 21-1thru 21-54 21-55 ..... 21-56 Blank . 23-1 thru 23-2 23-3 ..... 23-4 Blank .. 24-1 thru 24-4 .... ... 0 24-5 thur 24-8 .......... 0 24-9 thru 24-11 . .... ... 0 24-12 thru 24-13 .......... 1 24-14 thru 24-17 .......... 0 24-18 thru 24-19 ....... 0 24-20 thru 24-54 .......... 0 25-1 thru 25-15 .. ........ 0 25-16 Blank .. 2 ....... 1 *26-1 ......... 14 ....... 0 26-2 .......... ......... 0 *26-3 thru 26-10 .. .......... 1 27-1 thru 27-89 .. ..... ... 0 *27-90 ......... .......... 1 27-91 thru 27-93 .......... 0 27-94 ......... .......... 1 27-95 thru 27-113 . 17 ....... 0 27-114 Blank .... ........ . 1 28-1 thru 28-6 ... .......... 0 28-7 .. .0... .. .28-7 .......... 21 .... .. 1 28-8 thru 28-18 .. 23 ....... 0 *28-18A thru 28-18B .......... 1 28-19 thru 28-36 28 ....... 0 28-37 ......... ... ...... 1 28-38 thru 28-48 40 ....... 0 29-1 ....... . 0 29-2 thru 29-16 .. ......... 1 30-1 thru 30-51 .. ........ . 1 30-52 Blank ..... ......... 32-1 thru 32-4 . .. ......... 1 32-5 thru 32-9 ... .......... 1 32-10 . ... ... . 1 32-10 . ....... 32-10A .......... 0 32-10B Blank .. .. . . . . . . . . 0 32-11 ......... .... .. . 0 32-12 thru 32-18 ... .. 1 *32-18 A ........ Revision 2 Revision No. .. .. . . 0 ..... 1 .. .. . 0 ..... . ... . . . ..... . ..... . ..... .0 ..... . ..... . . . . . .. ..... . 1 ..... .0 ..... .0 . ... . ..... . 1 .... . ... . . . . . . . .. . . ... . 1 . . . . .. . . ... . 1 ... . . . ..... 0 . 1 .. ... 1 ..... 1 ..... 1 . . ... .1 .... . 2 0.. .. .... .

CESSNA MODEL T303 MAINTENANCE MANUAL Revision Page No. No. Revision Page No No. *32-18B Blank .......... *32-19 ......... ...... 32-20 ............... *32-21 thru 32-22 ....... 32-23 thru 32-24 ....... *32-25 ............... 32-26 thru 32-29 ....... *32-30 thru 32-32 ....... * 32-32A thru 32-32B ..... 32-32 thru 32-35 ....... 32-36 thru 32-38 ....... 32-39 ............... 32-40 thru 32-50 ....... *32-51 thru 32-52 ....... *32-52A .............. *32-52B Blank .......... 32-53 thru 32-56 ....... 32-56A ............. 32-56B Blank .......... 32-57 thru 32-59 ....... *32-60 ............... *32-60A .............. *32-60B Blank .......... *32-61 thru 32-62 ....... 32-63 thru 32-70 ....... 32-71 ............... 32-72 thru 32-86 ....... 32-87 thru 32-98 ....... 32-98A ..... ........ 32-98B Blank .......... 32-99 thru 32-113 ....... 32-114 thru 32-115 ...... 32-116 thru 32-118 ...... 33-1 thru 33-2 ......... 33-3 ..... ........ ... 33-4 thru 33-53 ........ 33-54 ............... 33-55 thru 33-57 ....... 33-58 ............... 33-59 thru 33-94 ....... 34-1 thru 34-42 ........ 35-1 thru 35-3 ......... *35-4 ................ 35-5 thru 35-17 ........ 35-18 Blank ........... 36-1 thru 36-2 ......... 37-1 thru 37-2 ......... 37-2A thru 37-2B ....... 37-3 thru 37-10 ........ 39-1 thru 39-8 ........ 51-1 thru 51-2 ... ..... 51 -3 ................ 51-4 thru 51-30 ........ *51-31 thru 51-33 ....... 51-34 thru 51-103 ..... *51-104 .............. 52-1 thru 52-43 ........ 52-44 Blank ........... 53-1 thru 53-3 ......... 53-4 Blank ............ 54-1 thru 54-8 ......... 55-1 thru 55-5 ......... *55-6 . . . . . . . . .. . . .. .. *55-6A .............. 55-6B Blank .......... *55-7 ................ 55-8 thru 55-13 ........ *55-14 ............... 55-15 thru 55-20 ....... 56-1 thru 56-2 ......... 56-3 . .. . . . .. . . . . .... 56-4 thru 56-10 ........ 57-1 . .. . .. . .. . . . .. .. 57-2 ................ 57-3 ................ 57-4 thru 57-5 ......... 57-6 . .. . .. .. . . . . .. .. 57-7 thru 57-12 ........ *57-13 thru 57-16 ........ 61-1 ................ 61-2 ................ 61-3 thru 61-6 ......... *61-7 thru 61-8 ......... 61-9 .............. . 61-10 ............... 61-11 thru 61-20 ....... 71 -1 ................ 71 -2 ................ 71-3 thru 71-28 ........ 72-1 thru 72-2 ......... 73-1 thru 73-8 ......... 73-9 thru 73-10 ........ 73-10A .............. 73-10B Blank .......... 73-11 .. . .. . . . .. . .... 73-12 ............... 73-13 ............... 73-14 Blank .......... 74-1 thru 74-9 ......... 74-10 Blank ........... 76-1 thru 76-8 ......... 77 -1 ...... .......... 77-2 thru 77-4 ......... *77-5 thru 77-6 ........ *77-6A .............. *77-6B Blank ........... 77-7 ................ 77-8 thru 77-10 ........ 77-11 thru 77-19 ....... 77-20 Blank ........... 78-1 thru 78-3 ......... *78-4 ................ *78-4A thru 78-4B ....... *78-5 ................ 78-6 thru 78-7 ......... 78-8 Blank ............ 79-1 thru 79-2 ......... 79-3 .. .. . . . . ... .. . . . 79-4 thru 79-8 ......... 80-1 .. .............. 80-2 ..... ........ ... 80-3 thru 80-4 ......... 81-1 thru 81-3 ......... *81-4 thru 81-8 ......... *81-8A thru 81-8B ....... *81-9 thru 81-12 ........ 81-13 thru 81-20 ....... 91-1 thru 91-5 ........ 91-6 ................ 9 1-7 ................ 91-8 thru 91-9 ......... 91-10 thru 91-16 ....... 91-17 thru 91-42 ....... 91-43 thru 91-44 ....... 91-44A .............. 91-44B Blank .......... 91-45 thru 91-49 ...... 91-50 ............... 91-50A thru 91-50B .. 91-51 thru 91-67 ....... 91-68 .. . . . . . . . . . . . . . 91-69 thru 91-70 ....... 91-71 ............... 91-72 thru 91-97 ....... 91-98 thru 91-100 ....... 91-100A thru 91-100B . 91-101 ............. . 91-102 thru 91-111 ...... 91-112 .............. 91-113 thru 91-152 ...... *91-153 thru 91-154 ...... 91-155 thru 91-158 ...... Upon receipt of the second and subsequent change to this book, personel responsible for maintaining this publication in current status should ascertain that all previsions change have been received and incorporated. Revision 2 B/(C blank) Page No. Revision No.

CESSNA MODEL T303 MAINTENANCE MANUAL TABLE OF CONTENTS WARNING When performing any inspection or maintenance that requires turning on the master switches, installing a battery, or pulling the propellers through by hand, treat the propellers as if the ignition switches were ON. Do not stand, nor allow anyone else to stand, within the arc of either propeller, since a loose or broken wire, or a component malfunction, could cause the propellers to rotate. CHAPTER 4. AIRWORTHINESS .................................. 5. TIME LIMITS/MAINTENANCE CHECKS .................. 6. DIMENSIONS AND AREAS ............................ 7. LIFTING AND SHORING ............................. 8. LEVELING AND WEIGHTING .......................... 9. TOWING AND TAXIING .............................. 10. PARKING AND MOORING ............................ 11. REQUIRED PLACARDS .............................. 12. SERVICING ....................................... 20. STANDARD PRACTICES AIRFRAME .................... 21. ENVIRONMENTAL SYSTEM ........................... 23. COMMUNICATIONS ................................. 24. ELECTRICAL POWER ................................ 25 EQUIPMENT/FURNISHING ............................ 26. FIRE PROTECTION ................................. 27. FLIGHT CONTROLS ................................ 28.FU E L ....... ...... .... . ..... ... .. .... . ........ .. .. 29. HYDRAULIC POWER ................................ PAGE NO. AEROFICHE/MANUAL .......... 1A15/4-1 .......... .1A21/5-1 .......... 1D1/6-1 ........... 1D19/7-1 ........... . 1E1/8-1 .......... 1 E7/9-1 .......... 1E15/10-1 .......... . 1F1/11-1 .......... 1F17/12-1 .......... 1H11/20-1 .......... . 1H17/21-1 .......... 1K1/23-1 .......... .2A5/24-1 .......... .2C17/25-1 .......... .2D15/26-1 .......... .. 2E/27-1 .......... .. 2J3/28-1 .......... 2L9/29-12 30 ICE AND RAIN PROTECTION ........................................ Revision 2 3A5/30-1 .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... ....

CESSNA MODEL T303 MAINTENANCE MANUAL PAGE NO. AEROFICHE/MANUAL 32. 33. 34 LANDING GE LIGHTS ... NAVIGATION 35. OXYGEN .. 36. PNEUMATIC 37. VACUUM .. 39. ELECTRICAL 51. STRUCTURE 52. DOORS ... 53. FUSELAGE 54. NACELLES 55. STABILIZERS 56. WINDOWS 57. WINGS ... 61. PROPELLERS 71. POWERPLANT 72. 73. 74. ENGINE/REC ENGINE FUE IGNITION . 76. ENGINE CON 77. ENGINE IND 78. EXHAUST . 79. OIL ...... 80. STARTING 81. TURBINES GEAR .................................................. AND PITOT/STATIC ..................................... S .................................................... .................................................... . /ELECTRONIC. NT ................................................... IPROCATING . ....................................... L SYSTEM............................................. NTROLS............................................... ICATING . ........................................ 91. CHARTS AND WIRING DIAGRAMS Revision 2 CHAPTER 3C11/32-1 3H23/33-1 4A5/34-1 4C5/35-1 4D5/36-1 4D13/37-1 4E5/39-1 4E19/51-1 4J9/52-1 4L11/53-1 5A5/54-1 5A 19/55-1 5B21/56-1 5C13/57-1 5D9/61-1 5E11/71-1 5F21/72-1 5G1/73-1 5H1/74-1 5H17/76-1 517/77-1 5J9/78-1 5J23/79-1 5K 13/80-1 5K23/81 -1 6A5/91-1

CESSNA MODEL T303 MAINTENANCE MANUAL CROSS REFERENCE LISTING OF POPULAR NAME VS. MODEL NUMBERS AND SERIALS All aircraft, regardless of manufacturer, are certified under model number designations. However, popular names are often used for marketing purposes. To provide a consistent method of referring to these aircraft, the model number will be used in this publication unless the popular name is necessary to differen- tiate between versions of the same basic model. The following table provides a listing of popular name, model number and serial number. POPULAR NAME MODEL YEAR MODEL BEGINNING CRUSADER 1982 1983 1984 T303 T303 T303 T30300001 T30300176 T30300258 T30300175 T30300257 T30300315 Revision 2 iii SERIAL ENDING

CESSNA MODEL T303 MAINTENANCE MANUAL INTRODUCTION The following chapters are not applicable to this publication. Chapter Number Title 22 Autoflight 31 Indicating/Recording Systems 38 Water/Waste 49 Airborne Auxiliary Power 60 Standard Practices - Propeller 70 Standard Practices - Engine 75 Air 83 Accessory Gearboxes 95 Special Purpose Equipment This manual contains factory-recommended procedures and instructions for ground handling, servicing, and maintaining the airplane. Besides serving as a reference for the experienced mechanic, this book also covers step-by-step procedures for the less experienced. This service manual is designed for aerofiche presentation. To facilitate the use of the aerofiche, refer to the aerofiche header for basic information. IMPORTANT INFORMATION CONCERNING KEEPING CESSNA PUBLICATIONS CURRENT The information in this publication is based on data available at the time of publication and is updated, supplemented, and automatically amended by all information issued in service news letters, service bulletins, supplier service notices, publication changes, revisions, reissues and temporary revisions. All such amendments become part of and are specifically incorporated within this publication. Users are urged to keep abreast of the latest amendments to this publication through information available at Cessna Authorized Service Stations or through the Cessna Product Support subscription which provide disassembly, overhaul, and parts breakdowns for some of the various suppliers equipment items. Supplier's publications are updated, supplemented, and specifically amended by supplier issued revisions and service information which may be reissued by Cessna; thereby automatically amending this publication and is communicated to the field through Cessna's Authorized Service Stations and/or through Cessna subscription services. WARNING ALL INSPECTION INTERVALS, REPLACEMENT TIME LIMITS, OVERHAUL TIME LIMITS, THE METHOD OF INSPECTION, LIFE LIMITS, CYCLE LIMITS, ETC., RECOMMENDED BY CESSNA ARE SOLELY BASED ON THE USE OF NEW, REMANUFACTURED, OR OVERHAULED CESSNA APPROVED PARTS. IF PARTS ARE DESIGNED, MANUFACTURED, REMANUFACTURED, OVERHAULED, AND/OR APPROVED BY ENTITIES OTHER THAN CESSNA, THEN THE DATA IN CESSNA'S MAINTENANCE/SERVICE MANUALS AND PARTS CATALOGS ARE NO LONGER APPLICABLE AND THE PURCHASER IS WARNED NOT TO RELY ON SUCH DATA FOR NON-CESSNA PARTS. ALL INSPECTION INTERVALS REPLACEMENT TIME LIMITS, OVERHAUL TIME LIMITS, THE METHOD OF INSPECTION, LIFE LIMITS, CYCLE LIMITS, ETC., FOR SUCH NON-CESSNA PARTS MUST BE OBTAINED FROM THE MANUFACTURER AND/OR SELLER OF SUCH NON-CESSNA PARTS. IV Revision 2

CESSNA MODEL T303 MAINTENANCE MANUAL REVISIONS 1. Revisions/changes are issued as required, and include only pages that require updating. REISSUE 1. A reissued manual isa complete manual incorporating all the latest information and outstanding revisions and temporary revisions. It supersedes and replaces previous issue (s) of the manual. CHANGES/REVISIONS and REISSUES 1. Individual copies can be purchased from your Cessna Service Station or directly from Cessna Parts Distribution Dept. 701 Cessna Aircraft Company,P.O.Box 949, Wichita, K.S. 67201 (walk in address:5800 East Pawnee, Wichita, Kansas 67218). 2. Subscriptions, service bulletin listing, revision status checkcards, and temporary revisions may be purchased through Propeller Aircraft Production Support, P.O. Box 7706, Wichita, KS. 67277, phone (316) 941-7674 Qt fax (316) 942-9006. TEMPORARY REVISIONS. Additional information which becomes available may be provided by temporary revisions. This service is used to provide, without delay, new information which will assist in maintaining safeflight/ground operations. Temporary revisions are designed to replace or add to existing pages in the manual and are numbered to match pages in the manual. Temporary revisions are normally incorporated into this manual at the next scheduled change, revision, or reissue. REVISION BARS. 1. Additions, or revisions to text in an existing section will be identified by a revision bar on the page adjacent to the change. 2. When technical changes cause unchanged text to appear on a different page/pages, a revision bar will be placed in the margin opposite the page number of all affected pages providing no other revision bar appears on the page. 3. When extensive technical changes are made to text in an existing section that requires a complete retype of copy, revision bars will appear the full length of the page. 4. When art in an existing illustration is revised, a pointing hand will appear in the illustration and will point to the area of the art revision. 5. New art added to an existing section will be identified by a single pointing hand adjacent to the figure title and figure number. 6. Revision bars are not shown for: a. Introductory material, indexes and tabular data. b. Blank spaces which are the result of text, illustration or table deletion. c. Correction of minor inaccuracies, such as punctuation, etc., unless such a correction changes the meaning of instructive information and procedures. CUSTOMER CARE SUPPLIES AND PUBLICATIONS CATALOG A Customer Care Supplies and Publications Catalog is available from your Cessna Service Station or directly from the Cessna Propeller Aircraft Product Support, P.O. Box 7706, Wichita,KS. 67277, phone(316) 941-7950 or fax (316) 942-9006. This catalog list all publicastions and Customer Care Supplies available from Cessna for prior year models as well as new products. To maintain this catalog in a current status, it is revised yearly and issued on Aerofiche. Revision 2 v

cessna 303 maintenance service manual d2532-2-13

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