Cessna 207 T207 Aircraft Complete Workshop Service Repair Manual 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 198

Cessna A Textron Company Service Manual 1969 Thru 1984 MODEL 207 & T207 SERIES Member of GAMA FAA APPROVAL HAS BEEN OBTAINED ON TECHNICAL DATA IN THIS PUBLICATION THAT AFFECTS AIRPLANE TYPE DESIGN. REVISION TO THE BASIC MANUAL INCORPORATES TEMPORARY REVISION 1 , DATED 1 APRIL 1992 AND TEMPORARY REVISION 2, DATED 3 OCTOBER 1994. COPYRIGHT 1996 CESSNA AIRCRAFT COMPANY 15 FEBRUARY 1984 WICHITA, KANSAS. USA D2060-1-13 REVISION 1 1 MARCH 1996 (RGI-50-4/02)

Cessna A Textron Company TEMPORARY REVISION NUMBER 5 DATE 5 April 2004 MANUAL TITLE 1969 Thru 1984 Model 207 & T207 Series Service Manual MANUAL NUMBER - PAPER COPY MANUAL NUMBER - AEROFICHE TEMPORARY REVISION NUMBER MANUAL DATE 15 February 1984 D2060-1 -13 D2060-1-13AF D2060-1 TR5 REVISION NUMBER 1 DATE 1 March 1996 This Temporary Revision consists of the following pages, which affect and replace existing pages in the paper copy manual and supersede aerofiche information. AEROFICHE PAGE FICHE/FRAME 43 44 47 1/C17 1/C18 1/C21 1. To add the cleaning interval for the engine fuel injection nozzles. FILING INSTRUCTIONS FOR THIS TEMPORARY REVISION 1. For Paper Publications, file this cover sheet behind the publication's title page to identify the inclusion of the Temporary Revision into the manual. Insert the new pages into the publication at the appropriate locations and remove and discard the superseded pages. 2. For Aerofiche Publications, draw a line with permanent red ink marker, through any aerofiche frame (page) affected by the Temporary Revision. This will be a visual identifier that the information on the frame (page) is no longer valid and the Temporary Revision should be referenced. For "added" pages in a Temporary Revision, draw a vertical line between the applicable frames. Line should be wide enough to show on the edges of the pages. Temporary Revisions should be collected and maintained in a notebook or binder near the aerofiche library for quick reference. © Cessna Aircraft Company SECTION 2 2 2 AEROFICHE SECTION PAGE FICHE/FRAME REASON FOR TEMPORARY REVISION

Cessna A Textron Company TEMPORARY REVISION NUMBER 4 DATE 16 December 2002 MANUAL TITLE 1969 Thru 1984 Model 207 & T207 Series Service Manual MANUAL NUMBER - PAPER COPY MANUAL NUMBER - AEROFICHE TEMPORARY REVISION NUMBER D2060-1-13 D2060-1-13AF D2060-1TR4 MANUAL DATE 15 February 1984 REVISION NUMBER 1 DATE 1 March 1996 This Temporary Revision consists of the following pages, which affect and replace existing pages in the paper copy manual and supersede aerofiche information. AEROFICHE SECTION PAGE FICHE/FRAME 2 2 2 2 2 16 16 43 47 49 50 51 32A 32B 1/C17 1/C21 Added Added Added 2/L05 Added REASON FOR TEMPORARY REVISION 1. To add a Component Time Limits section and a fuel quantity indicating system operational test. NOTE: The information in this Temporary Revision, D2060-1TR4, supercedes the information contained in Temporary Revision, D2060-1TR3 dated 7 January 2000. FILING INSTRUCTIONS FOR THIS TEMPORARY REVISION 1. For Paper Publications, file this cover sheet behind the publication's title page to identify the inclusion of the Temporary Revision into the manual. Insert the new pages into the publication at the appropriate locations and remove and discard the superseded pages. 2. For Aerofiche Publications, draw a line with permanent red ink marker, through any aerofiche frame (page) affected by the Temporary Revision. This will be a visual identifier that the information on the frame (page) is no longer valid and the Temporary Revision should be referenced. For "added" pages in a Temporary Revision, draw a vertical line between the applicable frames. Line should be wide enough to show on the edges of the pages. Temporary Revisions should be collected and maintained in a notebook or binder near the aerofiche library for quick reference. COPYRIGHT 2002 CESSNA AIRCRAFT COMPANY WICHITA, KANSAS, USA AEROFICHE SECTION PAGE FICHE/FRAME

TEMPORARY REVISION NUMBER 3 DATED 7 January 2000 MANUAL TITLE 1969 THRU 1984 MODEL 207 & T207 SERIES SERVICE MANUAL MANUAL NUMBER - PAPER COPY D2060-1-13 AEROFICHE D2060-1-13AF TEMPORARY REVISION NUMBER PAPER COPY D2060-1TR3 MANUAL DATE 15 FEBRUARY 1984 REVISION NUMBER 1 AEROFICHE N/A DATE 1 MARCH 1996 This Temporary Revision consists of the following pages, which affect existing pages in the paper copy manual and supersede aerofiche information. AEROFICHE SECTION PAGE FICHE/FRAME 2 2 44A 48A Added Added REASON FOR TEMPORARY REVISION To provide additional information for the stop drilling of cracks that originate at the trailing edge of control surfaces with corrugated skins. FILING INSTRUCTIONS FOR THIS TEMPORARY REVISION For Paper Publications: File this cover sheet behind the publication's title page to identify the inclusion of the Temporary Revision into the manual. Insert the new pages into the publication at the appropriate locations. Draw a line, with a permanent red ink marker, through any superceded information. For Aerofiche Publications: Draw a line through any aerofiche frame (page) affected by the Temporary Revision with a permanent red ink marker. This will be a visual identifier that the information on the frame (page) is no longer valid and the Temporary Revision should be referenced. For "added" pages in a Temporary Revision, draw a vertical line between the applicable frames which is wide enough to show on the edges of the pages. Temporary Revisions should be collected and maintained in a notebook or binder near the aerofiche library for quick reference. COPYRIGHT © 2000 CESSNA AIRCRAFT COMPANY WICHITA, KANSAS, USA AEROFICHE SECTION PAGE FICHE/FRAME

MODEL 207 & T207 SERIES SERVICE MANUAL LIST OF EFFECTIVE PAGES INSERT LATEST REVISED PAGES. DESTORY SUPERSEDED PAGES. NOTE The portion of the text affected by the revision is indicated by a vertical line in the outer margins of the page. Changes to il- lustrations are indicated by miniature pointing hands. Original ........ 0 ...... 15 February 1984 Revision ....... 1 ...... 1 March 1996 TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 882 * The asterisk indicates pages revised, added, or deleted by current revision. Page Revision Page Revision No. No. No. No. Title ........................ 1 3-47 Thru 3-66 ................ 0 *A thru B ..................... 1 4-1 thru 4-5 ................... 0 *C Blank ..................... 1 4-5A ........................ 0 i thru iv ...................... 1 4-58 Blank ................... 0 1-1 thru 1-7 ................... 0 4-6 thru 4-12 .................. 0 1-8 Blank ................... . 0 5-1 ......................... 0 *2-1 ......................... 1 *5-2 ....................... 1 2-2 thru 2-14 .................. 0 5-3 thru 5-53 ................. 0 *2-15 ........................ 1 *5-54 ........................ 1 2-16 thru 2-18 ................. 0 5-55 thru 5-56 ................. 0 *2-19 ........................ 1 *5-57 thru 5-58 .............. 1 *2-19A thru 2-19B ............ 1 6-1 thru 6-13 .................. 0 2-20 thru 2-45 ................. 0 6-14 Blank ................... 0 *2-46 ........................ 1 7-1 thru 7-22 .................. 0 2-47 ........................ 0 8-1 thru 8-20 .................. 0 2-48 Blank ................... 0 9-1 thru 9-33 .................. 0 3-1 ......................... 0 9-34 Blank ................... 0 *3-2 ........................ 1 10-1 thru 10-12 ................ 0 3-3 thru 3-33 .................. 0 11-1 thru 11-5 ................. 0 3-33A ...................... 0 11-6 Blank ................... 0 3-33B Blank .................. 0 12-1 thru 12-26 ................ 0 3-34 thru 3-42 ................. 0 12-26A ...................... 0 3-42A ........................ 0 12-26 Blank ................. 0 3-42B Blank .................. 0 12-27 thru 12-47 ............... 0 3-43 thru 3-46 ................. 0 12-48 ..................... 1 3-46A ....................... 0 12-49 thru 12-56 ............... 0 3-46B Blank .................. 0 12A-1 thru 12A-37 .............. 0 A Revision 1

MODEL 207 & T207 SERIES SERVICE MANUAL LIST OF EFFECTIVE PAGES (Cont.) Page Revision Page Revision No. No. No. No. 12A-3 8 Blank ................. 0 17-88 thru 17-94 ............... 0 12A-39 thru 12A-49 ............. 0 *17-95 . .............. 1 12A-50 Blank ................. 0 17-96 thru 17-101 ........... 0 *13-1 ....................... 1 17-102 Blank . ........... 0 13-2 thru 13-10 ................ 0 18-1 thru 18-43 ................ 0 13-10A thru 13-10F ............. 0 18-44 Bank .................. 0 13-11 thru 13-20 ............... 0 19-1 thru 19-7 ............... 0 *14-1 ...................... 1 19-8 Blank ................... 0 14-2 thru 14-11 ................ 0 20-1 thru 20-2 ................. 0 14-12 Blank .................. 0 20-2A ....................... 0 *15-1 ...................... 1 20-2B Blank .................. 0 15-2 thru 15-20 ................ 0 20-3 thru 20-94 ................ 0 *16-1 ........................ 1 20-94A ...................... 0 16-2 thru 16-26 ................ 0 20-94B Blank . .............. 0 *16-26A thru 16-26D .......... 1 20-95 thru 20-96 ............... 0 16-27 ....................... 0 20-96A thru 20-96C ............. 0 *16-28 ..................... 1 20-96D Blank . ........... 0 16-29 ....................... 0 20-97 thru 20-138 . ......... 0 *16-30 thru 16-32 ............. 1 20-138A .... ................ 0 *16-32A .................... 1 20-138B Blank . ........... 0 *16-32B Blank ............... 1 20-139 thru 20-150 . ......... 0 16-33 thru 16-48 ............... 0 20-150A ..................... 0 17-1 ........................ 0 20-150B Blank ................ 0 *17-2 .................. ... 1 20-151 thru 20-154 ............ 0 17-3 thru 17-14 ................ 0 20-154A ..................... 0 *17-15 ....................... 1 20-154B Blank ................ 0 17-16 thru 17-86 ............... 0 20-155 thru 20-174 ............. 0 *17-87 ....................... 1 Upon receipt of a revision to this book, personnel responsible for maintaining this publication in current status should ascertain that all previous revisions have been received and incorporated. Revision 1 B/(C blank)

MODEL 207 & T207 SERIES SERVICE MANUAL TABLE OF CONTENTS SECTION Page No. Aerofiche/Manual 1. GENERAL DESCRIPTION ................................................... 1A9/1-1 2. GROUND HANDLING, SERVICING, CLEANING, LUBRICATION, AND INSPECTION ........................................ 1A21/2-1 3. FUSELAGE ................................................................. 1D1/3-1 4. WINGS AND EMPENNAGE ................................................ 1G4-1 5. LANDING GEAR AND BRAKES ........................................ 1G21/5-1 6. AILERON CONTROL SYSTEM ............................................... 1J11/6-1 7. WING FLAP CONTROL SYSTEM ............................................ 1K1/7-1 8. ELEVATOR CONTROL SYSTEM ............................................. 1L19/8-1 9. ELEVATOR TRIM CONTROL SYSTEM ....................................... 2A2/9-1 10. RUDDER CONTROL SYSTEM ............................................... 2B13/10-1 11. RUDDER TRIM CONTROL SYSTEM ......................................... 2C1/11-1 12. NORMALLY ASPIRATED ENGINE .......................................... 2C15/12-1 12A. TURBOCHARGED ENGINE ................................................. 2F/12A-1 13. FUEL SYSTEM .............................................................. 2H5/13-1 14. PROPELLERS AND PROPELLER GOVERNORS .............................. 217/14-1 15. UTILITY SYSTEMS ......................................................... 2I19/15-1 16. INSTRUMENTSAND INSTRUMENT SYSTEMS .............................. 2J17/16-1 17. ELECTRICAL SYSTEMS ..................................................... 3A2/17-1 18. STRUCTURAL REPAIR ...................................................... 3E9/18-1 19. PAINTING ......................................... ....................... 3C6/19-1 20. WIRING DIAGRAMS ........................................................ 4A2/20-1 Revision 1

MODEL 207 & T207 SERIES SERVICE MANUAL CROSS REFERENCE LISTING OF POPULAR NAME VS. MODEL NUMBERS AND SERIALS All aircraft, regardless of manufacturer, are certificated under model number designations. However, popular names are often used for marketing purposes. To provide a consistent method of referring to these aircraft, the model number will be used in this publication unless the popular name is necessary to differentiate between versions of the same basic model. The following table provides a listing of popular name, model number, and serial number. MODEL SERIAL POPULAR NAME YEAR MODEL BEGINNING ENDING SKYWAGON 207 & 1969 207 20700001 20700148 TURBO SKYWAGON 207 1970 207 & T207 20700149 20700190 1971 207 & T207 20700191 20700205 1972 207 &T207 20700206 20700215 1973 207 & T207 20700216 20700227 1974 207 & T207 20700228 20700267 1975 207 & T207 20700268 20700314 1976 207 & T207 20700315 20700362 1977 207 & T207 20700363 20700414 STATIONAIR 7 1978 207 & T207 20700415 20700482 TURBO STATIONAIR 7 1979 207 & T207 20700483 20700562 STATIONAIR 7 II TURBO STATIONAIR 7 II STATIONAIR 8 1980 207 & T207 20700563 20700654 TURBO STATIONAIR 8 1981 207 & T207 20700655 20700729 STATIONAIR 8 II 1982 207 & T207 20700730 20700762 TURBO STATIONAIR 8 II 1983 207 & T207 20700763 20700767 1984 207 & T207 20700768 20700788 ii Revision 1

MODEL 207 & T207 SERIES SERVICE MANUAL INTRODUCTION This manual contains factory-recommended procedures and instructions for ground handling, servicing, and maintaining Cessna Model 207 and TU207 - Series aircraft. Besides serving as a reference for the experienced mechanic, this book also covers step-by-step procedures for the less experienced. Information for Nav-O-Matic Autopilots, Electronic Communications, and Navigation Equipment are not included in this manual These manuals are available from Cessna Parts Distribution (CPD 2). AEROFICHE This service manual is designed for aerofiche presentation. To facilitate the use of the aerofiche, refer to the aerofiche header for basic information. KEEPING CESSNA PUBLICATIONS CURRENT The information in this publication is based on data available at the time of publication and is updated, supplemented, and automatically amended by all information issued in Service News Letters, Service Bulletins, Supplier Service Notices, Publication Changes, Revisions, Reissues and Temporary Revisions. All such amendments become part of and are specifically incorporated within this publication. Users are urged to keep abreast of the latest amendments to this publication through information available at Cessna Authorized Service Stations or through the Cessna Product Support subscription which provide disassembly, overhaul, and parts breakdowns for some of the various suppliers equipment items. Suppliers publications are updated, supplemented, and specifically amended by supplier issued revisions and service information which may be reissued by Cessna; thereby automatically amending this publication and is commlnie'tnd to the field through Cessna Authorized Service Stations and/or Cessna subscription service. WARNING ALL INSPECTION INTERVALS, REPLACEMENT TIME LIMITS, OVERHAUL TIME LIMITS, THE METHOD OF INSPECTION, LIFE LIMITS, CYCLE LIMITS, ETC., RECOMMENDED BY CESSNA ARE SOLELY BASED ON THE USE OF NEW, REMANUFACTURED, OR OVERHAULED CESSNA APPROVED PARTS. IF PARTS ARE DESIGNED, MANUFACTURED, REMANUFACTURED, OVERHAULED, PURCHASED, AND/OR APPROVED BY ENTITIES OTHER THAN CESSNA, THEN THE DATA IN CESSNAS MAINTENANCE/SERVICE MANUALS NO LONGER APPLICABLE AND THE PURCHASER IS WARNED NOT TO RELY ON SUCH DATA FOR NON-CESSNA PARTS. ALL INSPECTION INTERVALS REPLACEMENT TIME LIMITS, OVERHAUL TIME LIMITS, THE METHOD OF INSPECTION, LIFE LIMITS, CYCLE LIMITS, ETC., FOR SUCH NON-CESSNA PARTS MUST BE OBTAINED FROM THE MANUFACTURER AND/OR SELLER OF SUCH NON-CESSNA PARTS.

MODEL 207 & T207 SERIES SERVICE MANUAL REVISIONS/CHANGES. These are issued to the dealers by Cessna Aircraft Company for this publication as required, and include only pages that require updating. REISSUE. Manual is reissued to dealers as required, and is a complete manual incorporating all the latest information and outstanding revisions/changes. It supersedes and replaces previous issue(s). REVISIONS, CHANGES and REISSUES can be purchased from your Cessna Dealer or directly from the Cessna Parts Distribution, (CPD 2) Dept 701, Cessna Aircraft Company, 5800 East Pawnee, Wichita, Kansas 67201. All supplemental service information concerning this manual is supplied to all Cessna Servive Stations so that they have the latest authoritative recommendations for servicing these Cessna aircraft. Therefore, it is recommended that Cessna owners utilize the knowledge and experience of the factory-trained Service Station Organization. CUSTOMER CARE SUPPLIES AND PUBLICATIONS CATALOG A Customer Care Supplies and Publications Catalog is available from your Cessna Dealer or directly from the Cessna Parts Distribution, (CPD 2), Dept. 701, Cessna Aircraft Company, 5800 East Pawnee, Wichita Kansas 67201. The Supplies and Publications catalog lists all publications and Customer Care Supplies available from Cessna for prior year models as well as new products. SUPPLEMENTAL TYPE CERTIFICATE INSTALLATIONS Inspection, maintenance and parts required for (STC) installations are not included in this manual. When an STC installation is incorporated on the aircraft, those portions of the aircraft affected by the installation must be inspected in accordance with the inspection program published by the owner of he STC. Since STC installations may change systems interface, operating characteristics and component loads or stress on adjacent structures. Cessna provided inspection criteria may not be valid for aircraft with STC installations. CUSTOMER COMMENTS ON MANUAL Cessna Aircraft Company has endeavored to furnish you with an accurate, useful, up-to-date manual. This manual can be improved with your help. Please use the return card, provided with your manual, to report any errors, discrepancies, and omissions in this manual as well as any general comments you wish to make. iv Revision 1

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Cessna 207 T207 Aircraft Complete Workshop Service Repair Manual 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 198

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