YAMAHA YZF600 Replacement Parts Manual 1995
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YZF600RGC
A1
1 4MM-11101-00-00 CYLINDER HEAD ASSEMBLY . 1
2 3TJ-11133-10-00 . GUIDE, INTAKE VALVE . . . . . 16
3 93440-07149-00 . CIRCLIP . . . . . . . . . . . . . . . . . 16
4 99510-08016-00 . PIN, DOWEL . . . . . . . . . . . . . 12
5 90340-12112-00 . PLUG, STRAIGHT SCREW . . . 6
6 90105-06384-00 . BOLT, WASHER BASED . . . . 24
7 90338-08174-00 . PLUG . . . . . . . . . . . . . . . . . . . 12
8 90116-06437-00 BOLT, STUD . . . . . . . . . . . . . . 8
9 90201-090P4-00 WASHER, PLATE . . . . . . . . . . . 12
10 90179-09612-00 NUT . . . . . . . . . . . . . . . . . . . . . 12
11 NGK-CR9E0-00-00 PLUG, SPARK (NGK R CR9E) . 4 UR
12 4JH-11181-00-00 GASKET, CYLINDER HEAD 1 . 1
13 3TJ-11191-00-00 COVER, CYLINDER HEAD 1 . . 1
14 3TJ-11193-00-00 GASKET, HEAD COVER 1 . . . . 1
15 90109-064F0-00 BOLT . . . . . . . . . . . . . . . . . . . . 8
16 90209-11262-00 WASHER . . . . . . . . . . . . . . . . . 8
17 2GH-1111G-00-00 RUBBER, MOUNT 1 . . . . . . . . . 8
CYLINDER HEAD
Ref. Part
No. Number Description Qty Remarks
A2
YZF600RGC
1 4MM-11311-00-00 CYLINDER 1 . . . . . . . . . . . . . . 1
2 91810-08016-00 PIN, DOWEL . . . . . . . . . . . . . . 2
3 3TJ-11351-00-00 GASKET, CYLINDER . . . . . . . . 1
4 95816-06014-00 BOLT, FLANGE . . . . . . . . . . . . 2
5 90430-06014-00 GASKET . . . . . . . . . . . . . . . . . 3
CYLINDER
Ref. Part
No. Number Description Qty Remarks
A3
YZF600RGC
1 4JH-11411-00-00 CRANKSHAFT . . . . . . . . . . . . . 1
2 93101-29165-00 OIL SEAL . . . . . . . . . . . . . . . . . 1 UR
93101-29166-00 OIL SEAL . . . . . . . . . . . . . . . . . 1 AP
3 1WG-11416-00-00 PLANE BEARING,
CRANKSHAFT 1 . . . . . . . . . . . 12 UR BLUE
1WG-11416-10-00 PLANE BEARING,
CRANKSHAFT 1 . . . . . . . . . . . 12 UR BLACK
1WG-11416-20-00 PLANE BEARING,
CRANKSHAFT 1 . . . . . . . . . . . 12 UR BROWN
1WG-11416-30-00 PLANE BEARING,
CRANKSHAFT 1 . . . . . . . . . . . 12 UR GREEN
1WG-11416-40-00 PLANE BEARING,
CRANKSHAFT 1 . . . . . . . . . . . 12 UR YELLOW
1WG-11416-50-00 PLANE BEARING,
CRANKSHAFT 1 . . . . . . . . . . . 12 UR PINK
4 4JH-11631-00-00 PISTON (STD) . . . . . . . . . . . . . 4
5 4JH-11603-00-00 PISTON RING SET (STD) . . . . . 4
6 4JH-11633-00-00 PIN, PISTON . . . . . . . . . . . . . . 4
7 90468-12069-00 CLIP . . . . . . . . . . . . . . . . . . . . 8
8 4JH-11650-00-00 CONNECTING ROD ASSEMBLY 4
9 4JH-11654-00-00 . BOLT, CONNECTING ROD . . 2
10 90179-07652-00 . NUT . . . . . . . . . . . . . . . . . . . . 2
11 1WG-11656-00-00 PLANE BEARING,
CONNECTING ROD . . . . . . . . . 8 UR BLUE
1WG-11656-10-00 PLANE BEARING,
CONNECTING ROD . . . . . . . . . 8 UR BLACK
1WG-11656-20-00 PLANE BEARING,
CONNECTING ROD . . . . . . . . . 8 UR BROWN
1WG-11656-30-00 PLANE BEARING,
CONNECTING ROD . . . . . . . . . 8 UR GREEN
CRANKSHAFT - PISTON
Ref. Part
No. Number Description Qty Remarks
A4
YZF600RGC
1 4JH-12111-00-00 VALVE, INTAKE . . . . . . . . . . . . 8
2 4JH-12121-00-00 VALVE, EXHAUST . . . . . . . . . . 8
3 1WG-12116-00-00 SEAT, VALVE SPRING . . . . . . . 16
4 4JH-12113-00-00 SPRING, VALVE INNER . . . . . . 16
5 3TJ-12117-00-00 RETAINER, VALVE SPRING . . 16
6 1HX-12118-00-00 COTTER, VALVE . . . . . . . . . . . 32
7 1HX-12119-00-00 SEAL, VALVE STEM . . . . . . . . 16
8 3FV-12153-09-00 LIFTER, VALVE (O/S) . . . . . . . . 16 UR GREEN
3FV-12153-10-00 LIFTER, VALVE . . . . . . . . . . . . 16 UR YELLOW
9 1HX-12168-00-00 PAD, ADJUSTING 2 (1.20) . . . . 16 UR
1HX-12168-20-00 PAD, ADJUSTING 2 (1.25) . . . . 16 UR
1HX-12168-40-00 PAD, ADJUSTING 2 (1.30) . . . . 16 UR
1HX-12168-60-00 PAD, ADJUSTING 2 (1.35) . . . . 16 UR
1HX-12168-80-00 PAD, ADJUSTING 2 (1.40) . . . . 16 UR
1HX-12168-A0-00 PAD, ADJUSTING 2 (1.45) . . . . 16 UR
1HX-12168-F0-00 PAD, ADJUSTING 2 (1.50) . . . . 16 UR
1HX-12168-H1-00 PAD, ADJUSTING 2 (1.55) . . . . 16 UR
1HX-12168-K1-00 PAD, ADJUSTING 2 (1.60) . . . . 16 UR
1HX-12168-M1-00 PAD, ADJUSTING 2 (1.65) . . . . 16 UR
1HX-12168-R1-00 PAD, ADJUSTING 2 (1.70) . . . . 16 UR
1HX-12168-U1-00 PAD, ADJUSTING 2 (1.75) . . . . 16 UR
1HX-12168-W1-00 PAD, ADJUSTING 2 (1.80) . . . . 16 UR
1HX-12168-Y1-00 PAD, ADJUSTING 2 (1.85) . . . . 16 UR
1HX-12169-11-00 PAD, ADJUSTING 2 (1.90) . . . . 16 UR
1HX-12169-31-00 PAD, ADJUSTING 2 (1.95) . . . . 16 UR
1HX-12169-50-00 PAD, ADJUSTING 2 (2.00) . . . . 16 UR
1HX-12169-70-00 PAD, ADJUSTING 2 (2.05) . . . . 16 UR
1HX-12169-90-00 PAD, ADJUSTING 2 (2.10) . . . . 16 UR
1HX-12169-E0-00 PAD, ADJUSTING 2 (2.15) . . . . 16 UR
CONTINUED ON NEXT FRAME ➤
VALVE
Ref. Part
No. Number Description Qty Remarks
A5
YZF600RGC
9 1HX-12169-G0-00 PAD, ADJUSTING 2 (2.20) . . . . 16 UR
1HX-12169-J0-00 PAD, ADJUSTING 2 (2.25) . . . . 16 UR
1HX-12169-L0-00 PAD, ADJUSTING 2 (2.30) . . . . 16 UR
1HX-12169-N0-00 PAD, ADJUSTING 2 (2.35) . . . . 16 UR
1HX-12169-T0-00 PAD, ADJUSTING 2 (2.40) . . . . 16 UR
VALVE
Ref. Part
No. Number Description Qty Remarks
A6
YZF600RGC
1 4NC-12171-00-00 CAMSHAFT 1 . . . . . . . . . . . . . . 1
2 4NC-12181-00-00 CAMSHAFT 2 . . . . . . . . . . . . . . 1
3 1WG-12176-00-00 SPROCKET, CAM CHAIN . . . . . 2
4 90105-07385-00 BOLT, WASHER BASED . . . . . 4
5 94581-32118-00 CHAIN (D.I.D. 215F DHA 118L) 1
6 94681-32021-00 . JOINT, CHAIN (D.I.D.215F-LJ) 1
7 3TJ-12241-00-00 GUIDE, STOPPER 2 . . . . . . . . . 1
8 3GM-12210-00-00 TENSIONER ASSEMBLY, CAM
CHAIN (1WG-12210-02-00) . . . . 1
9 90109-112F1-00 BOLT . . . . . . . . . . . . . . . . . . . . 1
10 4BE-12213-00-00 GASKET, TENSIONER CASE . . 1
11 91317-06025-00 BOLT . . . . . . . . . . . . . . . . . . . . 2
12 3HE-12251-00-00 DAMPER, CHAIN 1 . . . . . . . . . 1
13 4JH-12252-00-00 DAMPER, CHAIN 2 . . . . . . . . . 1
14 90109-065A8-00 BOLT . . . . . . . . . . . . . . . . . . . . 2
CAMSHAFT - CHAIN
Ref. Part
No. Number Description Qty Remarks
A7
YZF600RGC
1 3TJ-Y1242-00-00 WATER PUMP ASSEMBLY . . . 1
2 1WG-12439-00-00 . O-RING . . . . . . . . . . . . . . . . . 1
3 91317-06025-00 . BOLT . . . . . . . . . . . . . . . . . . . 2
4 95027-06012-00 . BOLT, FLANGE . . . . . . . . . . . 1
5 90430-06014-00 . GASKET . . . . . . . . . . . . . . . . 1
6 93210-33133-00 . O-RING . . . . . . . . . . . . . . . . . 1
7 91317-06035-00 BOLT . . . . . . . . . . . . . . . . . . . . 2
8 4JH-12481-00-00 PIPE 1 . . . . . . . . . . . . . . . . . . . 1
9 93210-21190-00 O-RING . . . . . . . . . . . . . . . . . . 2
10 91317-06010-00 BOLT . . . . . . . . . . . . . . . . . . . . 2
11 1WG-12446-01-00 JOINT . . . . . . . . . . . . . . . . . . . 1
12 93210-17746-00 O-RING . . . . . . . . . . . . . . . . . . 2
13 91317-06040-00 BOLT . . . . . . . . . . . . . . . . . . . . 3
14 91317-06025-00 BOLT . . . . . . . . . . . . . . . . . . . . 1
15 4JH-12482-00-00 PIPE 2 . . . . . . . . . . . . . . . . . . . 1
16 93210-15566-00 O-RING . . . . . . . . . . . . . . . . . . 2
17 91317-06010-00 BOLT . . . . . . . . . . . . . . . . . . . . 2
18 3TJ-12576-00-00 HOSE 1 . . . . . . . . . . . . . . . . . . 1
19 90450-32051-00 HOSE CLAMP ASSEMBLY . . . 2
20 4JH-12577-00-00 HOSE 2 . . . . . . . . . . . . . . . . . . 1
21 90450-32051-00 HOSE CLAMP ASSEMBLY . . . 2
22 4JH-12410-00-00 THERMOSTAT ASSEMBLY . . . 1
23 3TJ-12417-00-00 HOUSING, THERMOSTAT . . . . 1
24 3TJ-12413-00-00 COVER, THERMOSTAT . . . . . . 1
25 91317-06020-00 BOLT . . . . . . . . . . . . . . . . . . . . 2
WATER PUMP
Ref. Part
No. Number Description Qty Remarks
A8
YZF600RGC
1 4JH-12461-00-00 RADIATOR ASSEMBLY . . . . . . 1
2 4JH-12462-00-00 CAP, RADIATOR . . . . . . . . . . . 1
3 4JH-12405-00-00 BLOWER ASSEMBLY . . . . . . . 1
4 95811-06010-00 BOLT, FLANGE . . . . . . . . . . . . 3
5 4JH-12578-00-00 HOSE 3 . . . . . . . . . . . . . . . . . . 1
6 90450-32051-00 HOSE CLAMP ASSEMBLY . . . 2
7 4MM-12579-00-00 HOSE 4 . . . . . . . . . . . . . . . . . . 1
8 90450-17036-00 HOSE CLAMP ASSEMBLY . . . 2
9 4JH-12588-00-00 HOSE 5 . . . . . . . . . . . . . . . . . . 1
10 90450-17036-00 HOSE CLAMP ASSEMBLY . . . 2
11 4JH-1243A-00-00 HOSE 1 . . . . . . . . . . . . . . . . . . 1
12 90467-11090-00 CLIP . . . . . . . . . . . . . . . . . . . . 2
13 90480-15363-00 GROMMET . . . . . . . . . . . . . . . . 3
14 90387-07391-00 COLLAR . . . . . . . . . . . . . . . . . 3
15 95807-06025-00 BOLT, FLANGE . . . . . . . . . . . . 3
16 90201-063J2-00 WASHER, PLATE . . . . . . . . . . . 3
17 90445-095E9-00 HOSE . . . . . . . . . . . . . . . . . . . . 1
18 90467-08003-00 CLIP . . . . . . . . . . . . . . . . . . . . 2
19 4JH-1244F-00-00 BRACKET 1 . . . . . . . . . . . . . . . 1
20 4JH-2142K-00-00 BRACKET, RADIATOR . . . . . . . 1
21 95807-06012-00 BOLT, FLANGE . . . . . . . . . . . . 2
RADIATOR - HOSE
Ref. Part
No. Number Description Qty Remarks
A9
YZF600RGC
1 4JH-13330-00-00 PUMP SHAFT ASSEMBLY . . . . 1
2 1WG-13316-00-00 COVER, PUMP . . . . . . . . . . . . . 1
3 90201-113K2-00 WASHER, PLATE . . . . . . . . . . . 1
4 93603-17070-00 PIN, DOWEL . . . . . . . . . . . . . . 1
5 1WG-13310-00-00 ROTOR ASSEMBLY 1 . . . . . . . 1
6 93603-09106-00 PIN, DOWEL . . . . . . . . . . . . . . 2
7 1WG-13336-00-00 HOUSING, ROTOR . . . . . . . . . . 1
8 98580-06020-00 SCREW . . . . . . . . . . . . . . . . . . 1
9 99510-08012-00 PIN, DOWEL . . . . . . . . . . . . . . 1
10 1WG-13329-00-00 GASKET, PUMP COVER . . . . . 1
11 90110-06130-00 BOLT, HEXAGON SOCKET
HEAD . . . . . . . . . . . . . . . . . . . . 3
12 3TJ-13412-00-00 HOUSING, STRAINER . . . . . . . 1
13 4H7-13411-02-00 STRAINER, OIL . . . . . . . . . . . . 1
14 90110-06225-00 BOLT, HEXAGON SOCKET
HEAD . . . . . . . . . . . . . . . . . . . . 2
OIL PUMP
Ref. Part
No. Number Description Qty Remarks
A10
YZF600RGC
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Print one or all pages of your manual
$32.99
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This Parts Manual is an invaluable resource for anyone involved in vehicle repair and maintenance. It features detailed illustrations and Exploded Parts Diagrams, making it an ideal aid for disassembly, repair, and reassembly. The manual is designed to be easily understandable, with clear descriptions, part numbers, and illustrations to assist in locating the correct part.
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