2003-2005 Yamaha R6 YZF-R6 Service Manual Repair Manuals -and- Owner's Manual, Ultimate Set

A 2 YZF–R6 (5EB5) EUROPE YZF–R6 (5EB6) AUSTRIA,FINLAND,NORWAY YZF–R6M (5EB8) AUSTRALIA,NEW ZEALAND 205EB–300E1

FOREWORD A 4 This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. YZF–R6/YZF–R6M(5EB5,5EB6/5EB8) 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News. 2. Abbreviations The Following abbreviations are used in this Parts Catalogue. “UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Local Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) 3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY .JET, PILOT .NOZZLE, MAIN 4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. EXAMPLE PART NO. DESCRIPTION Q’TY REMARKS 2F5–83310–60 FRONT FLASHER LIGHT ASSY 2 115–83311–60 .BULB (6V–18W) 1 1M1–83309–60 .REFLECTOR 1 5. Applicable colors of graphics are represented in the “REMARKS” as shown below. PART NO. DESCRIPTION Q’TY REMARKS 2N4–24110–00–X5 .FUEL TANK COMP. 2 MXR 3J1–24240–10 .GRAPHIC, FUEL TANK 1 for MXR 6. Applicable Serial No. Engine Serial No. Frame Serial No. 7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual. 8. The asterisk (*) before a reference number indicates modification items after the first edition.

MODEL LABEL A 5 (1) A label called “Model Label” is affixed in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed. (2) “Model Label”Indication a: Model Type Code b: Production Code No. c: Colouring Type xxxx – xxx x a b c 4TW1–010 A (3) Model Label Affixing Location (4) Model Code – Production Code Number of Model Listed in This Parts Catalog Model Code Production Code No. Country (destination) Model Code Production Code No. Country (destination) 010 ITALY 020 BELGIUM 040 DENMARK 060 ENGLAND 5EB5 070 GREECE 080 HOLLAND 090 NORWAY 100 PORTUGAL 110 SWEDEN 020 AUSTRIA 5EB6 030 FINLAND 040 NORWAY 010 AUSTRALIA 5EB8 010 NEW ZEALAND (5) Colouning Information Colouring type code Colour code Colour Name Abbrevi- ation A 0390 BLUISH WHITE COCKTAIL 1 BWC1 B 0564 DEEP PURPLISH BLUE METALLIC C DPBMC

B 2 FIG. 1 CYLINDER 1 5EB–11101–00 CYLINDER HEAD ASSY 1 1 1 2 5EB–11133–10 .GUIDE, INTAKE VALVE 16 16 16 3 93440–10153 .CIRCLIP 16 16 16 4 90105–067A6 .BOLT, WASHER BASED 20 20 20 5 90340–27129 .PLUG, STRAIGHT SCREW 3 3 3 6 5EB–11195–00 .GASKET 4 4 4 7 11H–15138–00 .NOZZLE 1 1 1 1 8 95027–08012 BOLT, FLANGE 1 1 1 9 90430–08119 GASKET 1 1 1 10 95617–08625 BOLT, STUD 8 8 8 11 90105–107A1 BOLT, WASHER BASED 10 10 10 12 91317–06045 BOLT 2 2 2 13 94701–00386 PLUG, SPARK (NGK CR10EK) 4 4 4 14 5EB–11181–00 GASKET, CYLINDER HEAD 1 1 1 1 15 5EB–11191–00 COVER, CYLINDER HEAD 1 1 1 1 16 5EB–11193–00 GASKET, HEAD COVER 1 1 1 1 17 5EB–11195–00 GASKET 4 4 4 18 90109–066F0 BOLT 6 6 6 19 4KG–1111G–00 RUBBER, MOUNT 1 6 6 6 20 99530–10114 PIN, DOWEL 2 2 2 PART NO. DESCRIPTION REMARKS REF. NO. 5EB5 5EB6 5EB8

B 3 FIG. 2 CRANKSHAFT. PISTON 1 5EB–11411–00 CRANKSHAFT 1 1 1 2 5EB–11416–A0 PLANE BEARING, CRANKSHAFT 1 10 10 10 UR WHITE 5EB–11416–00 PLANE BEARING, CRANKSHAFT 1 10 10 10 UR BLUE 5EB–11416–10 PLANE BEARING, CRANKSHAFT 1 10 10 10 UR BLACK 5EB–11416–20 PLANE BEARING, CRANKSHAFT 1 10 10 10 UR BROWN 5EB–11416–30 PLANE BEARING, CRANKSHAFT 1 10 10 10 UR GREEN 3 5EB–11631–10 PISTON (STD) 4 4 4 4 5EB–11603–10 PISTON RING SET (STD) 4 4 4 5 5EB–11633–00 PIN, PISTON 4 4 4 6 93450–17129 CIRCLIP 8 8 8 7 5EB–11650–00 CONNECTING ROD ASSY 4 4 4 8 5EB–11654–00 .BOLT, CONNECTING ROD 2 2 2 9 90179–07652 .NUT 2 2 2 10 4TV–11656–00 PLANE BEARING, CONNECTING ROD 8 8 8 UR BLUE 4TV–11656–10 PLANE BEARING, CONNECTING ROD 8 8 8 UR BLACK 4TV–11656–20 PLANE BEARING, CONNECTING ROD 8 8 8 UR BROWN 4TV–11656–30 PLANE BEARING, CONNECTING ROD 8 8 8 UR GREEN PART NO. DESCRIPTION REMARKS REF. NO. 5EB5 5EB6 5EB8

B 4 FIG. 3 VALVE 1 5EB–12111–00 VALVE, INTAKE 8 8 8 2 5EB–12121–00 VALVE, EXHAUST 8 8 8 3 5EB–12116–00 SEAT, VALVE SPRING 8 8 8 4 5EB–12126–00 SEAT, VALVESPRING 2 8 8 8 5 5EB–12113–00 SPRING, VALVE INNER 8 8 8 6 5EB–12114–00 SPRING, VALVE OUTER 8 8 8 7 5EB–12124–01 SPRING, VALVE OUTER 8 8 8 8 5EB–12117–00 RETAINER, VALVE SPRING 8 8 8 9 5EB–12127–00 RETAINER, VALVE SPRING 8 8 8 10 1HX–12118–00 COTTER, VALVE 32 32 32 11 4TV–12119–00 SEAL, VALVE STEM 16 16 16 12 1HX–12168–00 PAD, ADJUSTING 2 (1.20) 16 16 16 UR 1HX–12168–20 PAD, ADJUSTING 2 (1.25) 16 16 16 UR 1HX–12168–40 PAD, ADJUSTING 2 (1.30) 16 16 16 UR 1HX–12168–60 PAD, ADJUSTING 2 (1.35) 16 16 16 UR 1HX–12168–80 PAD, ADJUSTING 2 (1.40) 16 16 16 UR 1HX–12168–A0 PAD, ADJUSTING 2 (1.45) 16 16 16 UR 1HX–12168–F0 PAD, ADJUSTING 2 (1.50) 16 16 16 UR 1HX–12168–H1 PAD, ADJUSTING 2 (1.55) 16 16 16 UR 1HX–12168–K1 PAD, ADUSTING 2 (1.60) 16 16 16 UR 1HX–12168–M1 PAD, ADJUSTING 2 (1.65) 16 16 16 UR 1HX–12168–R1 PAD, ADJUSTING 2 (1.70) 16 16 16 UR 1HX–12168–U1 PAD, ADJUSTING 2 (1.75) 16 16 16 UR 1HX–12168–W1 PAD, ADJUSTING 2 (1.80) 16 16 16 UR 1HX–12168–Y1 PAD, ADJUSTING 2 (1.85) 16 16 16 UR 1HX–12169–11 PAD, ADJUSTING 2 (1.90) 16 16 16 UR 1HX–12169–31 PAD, ADJUSTING 2 (1.95) 16 16 16 UR PART NO. DESCRIPTION REMARKS REF. NO. 5EB5 5EB6 5EB8

B 5 FIG. 3 VALVE 12 1HX–12169–50 PAD, ADJUSTING 2 (2.00) 16 16 16 UR 1HX–12169–70 PAD, ADJUSTING 2 (2.05) 16 16 16 UR 1HX–12169–90 PAD, ADJUSTING 2 (2.10) 16 16 16 UR 1HX–12169–E0 PAD, ADJUSTING 2 (2.15) 16 16 16 UR 1HX–12169–G0 PAD, ADJUSTING 2 (2.20) 16 16 16 UR 1HX–12169–J0 PAD, ADJUSTING 2 (2.25) 16 16 16 UR 1HX–12169–L0 PAD, ADJUSTING 2 (2.30) 16 16 16 UR 1HX–12169–N0 PAD, ADJUSTING 2 (2.35) 16 16 16 UR 1HX–12169–T0 PAD, ADJUSTING 2 (2.40) 16 16 16 UR 13 5EB–12153–20 LIFTER, VALVE 16 16 16 UR BLUE 5EB–12153–09 LIFTER, VALVE 16 16 16 AP GREEN PART NO. DESCRIPTION REMARKS REF. NO. 5EB5 5EB6 5EB8

B 6 FIG. 4 CAMSHAFT. CHAIN 1 5EB–12171–00 CAMSHAFT 1 1 1 1 2 5EB–12181–00 CAMSHAFT 2 1 1 1 3 5EB–12176–00 SPROCKET, CAM CHAIN 2 2 2 4 90105–07342 BOLT, WASHER BASED 4 4 4 5 94591–49120 CHAIN 1 1 1 6 5BE–12241–00 GUIDE, STOPPER 2 1 1 1 7 4XV–12210–00 TENSIONER ASSY, CAM CHAIN 1 1 1 8 4FM–12213–00 GASKET, TENSIONER CASE 1 1 1 9 91317–06025 BOLT 2 2 2 10 5EB–12251–00 DAMPER, CHAIN 1 1 1 1 11 5EB–12252–00 DAMPER, CHAIN 2 1 1 1 12 93607–44190 PIN, DOWEL 1 1 1 PART NO. DESCRIPTION REMARKS REF. NO. 5EB5 5EB6 5EB8

B 7 FIG. 5 WATER PUMP 1 5EB–12421–00 HOUSING, WATER PUMP 1 1 1 2 93306–00106 BEARING 1 1 1 3 93101–12173 OIL SEAL 1 1 1 4 11H–12438–00 SEAL, MECHANICAL 1 1 1 5 5EB–12450–00 IMPELLER SHAFT ASSY 1 1 1 6 5EB–12422–00 COVER, HOUSING 1 1 1 7 5EB–12439–00 O–RING 1 1 1 8 95024–06020 BOLT, FLANGE 2 2 2 9 90430–06014 GASKET 1 1 1 10 99009–12400 CIRCLIP 1 1 1 11 90110–06149 BOLT, HEXAGON SOCKET HEAD 2 2 2 12 93210–33133 O–RING 1 1 1 13 4NK–12579–00 HOSE 4 1 1 1 14 90450–38040 HOSE CLAMP ASSY 1 1 1 15 5GV–1246A–00 COVER 1 1 1 1 16 90450–35001 HOSE CLAMP ASSY 3 3 3 17 5GV–1246E–00 COVER 2 1 1 1 18 5EB–12581–00 JOINT, HOSE 1 1 1 1 19 5EB–12577–00 HOSE 2 1 1 1 20 93210–47675 O–RING 1 1 1 21 5EB–12469–00 JOINT 1 1 1 1 22 91317–06020 BOLT 2 2 2 23 5EB–1243A–00 HOSE 1 1 1 1 24 4SV–1240G–00 THERMOSTAT ASSY 1 1 1 25 90467–11090 CLIP 2 2 2 26 5EB–1243E–00 HOSE 2 1 1 1 27 90467–11090 CLIP 2 2 2 PART NO. DESCRIPTION REMARKS REF. NO. 5EB5 5EB6 5EB8

2003-2005 Yamaha R6 YZF-R6 Service Manual Repair Manuals -and- Owner's Manual, Ultimate Set

You're Reading a Preview

Recently Viewed