2024 Yamaha Tracer 9 GT Service & Repair Manual

@SYAMAHA SERVICEMANUAL Tracer9GT+ 2024 MTT9GPR MTT9GPRC LIT-11616-37-16

@YAMAHA SERVICEMANUAL BASICINFORMATION LIT-11616-MC-BOYOA-28197-10

IMPORTANT ThismanualwasproducedbytheYamahaMotorCompany,Ltd.primarilyforusebyYamahadealers andtheirqualifiedmechanics. Thismanualcontainsonlybasicinstructionsthatmustbeobservedduringservicing.Refertotheapplicableservicemanualfordetailedinformationonchecking,adjustment,andreplacement. TIP. Designsandspecificationsaresubjecttochangewithoutnotice. IMPORTANTMANUALINFORMATION Particularlyimportantinformationisdistinguishedinthismanualbythefollowingnotations. Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonal a&dinjuryhazards.Obeyallsafetymessagesthatfollowthissymboltoavoid possibleinjuryordeath. ]AWARNINGindicatesahazardoussituationwhich,ifnotavoided,could WATZENIT_resultindeathorseriousinjury. ‘ANOTICEindicatesspecialprecautionsthatmustbetakentoavoid NOTICEdamagetothevehicleorotherproperty. TIPATIPprovideskeyinformationtomakeprocedureseasierorclearer. BASICINFORMATION SERVICEMANUAL ©2017byYamahaMotorCorporation,U.S.A. Firstedition,January2017 Allrightsreserved. Anyreproductionorunauthorizeduse withoutthewrittenpermissionof YamahaMotorCorporation,U.S.A. isexpresslyprohibited. PrintedinU.S.A. PINLIT-11616-MC-BO

SYMBOLS Thefollowingsymbolsareusedinthismanualforeasierunderstanding. TIP. Thefollowingsymbolsarenotrelevanttoeveryvehicle. SYMBOL DEFINITION SYMBOL DEFINITION Serviceablewithenginemounted Molybdenumdisulfideoil p-— |© Tae _p- FillingfluidGearoil LubricantBrakefluid SpecialtoolWheelbearinggrease Tighteningtorque <4 Lithium-soap-basedgrease Wearlimit,clearance «14 Molybdenumdisulfidegrease Enginespeed “ashy Siliconegrease Electricaldata Applylockingagent(LOCTITE®). (HS |p] SJL Ica a Engineoil Replacethepartwithanewone.

CONTENTS IMPORTANTINFORMATION... PREPARATIONFORREMOVALANDDISASSEMBLY. REPLACEMENTPARTS... GASKETS,OILSEALSANDO-RINGS .. LOCKWASHERS/PLATESANDCOTTERPINS BEARINGSANDOILSEALS... CIRCLIPS.... REASSEMBLYOFPARTSUSINGLOCKINGAGENT(LOCTITE®) RUBBERPARTS.. BASICSERVICEINFORMATION. QUICKFASTENERS.. ELECTRICALSYSTEM GENERALTIGHTENINGTORQUESPECIFICATIONS. ADJUSTINGTHEWHEELSTATICBALANCE CHECKINGTHESWITCHES.... CHECKINGTHEBULBSANDBULBSOCKETS. CHECKINGANDCHARGINGTHEBATTERY... TROUBLESHOOTING... GENERALINFORMATION. TROUBLESHOOTINGOFENGINE(faultcodenotdetected) TROUBLESHOOTINGOFCLUTCH... TROUBLESHOOTINGOFTRANSMISSION TROUBLESHOOTINGOFCOOLINGSYSTEM. TROUBLESHOOTINGOFBRAKE...32 TROUBLESHOOTINGATABSWARNINGLIGHT.33 TROUBLESHOOTINGOFSUSPENSION ..34 TROUBLESHOOTINGOFSTEERING/HANDLING36 TROUBLESHOOTINGOFCHARGINGSYSTEM. TROUBLESHOOTINGOFLIGHTINGSYSTEM. TROUBLESHOOTINGOFSIGNALINGSYSTEM.

IMPORTANTINFORMATION IMPORTANTINFORMATION PREPARATIONFORREMOVALAND DISASSEMBLY 1.Beforeremovalanddisassembly,removeall dirt,mud,dustandforeignmaterial. 2.Useonlythepropertoolsandcleaningequip- ment. Referto“SPECIALTOOLS?’intheapplicable servicemanual. 3.Whendisassembling,alwayskeepmated partstogether.Thisincludesgears,cylinders, pistonsandotherpartsthathavebeen“mated”throughnormalwear.Matedpartsmust alwaysbereusedorreplacedasanassembly. 4.Duringdisassembly,cleanallofthepartsand placethemintraysintheorderofdisassembly.Thiswillspeedupassemblyandallowfor thecorrectinstallationofallparts. 5.Keepallpartsawayfromanysourceoffire. REPLACEMENTPARTS UseonlygenuineYamahapartsforallreplace- ments.Useoilandgreaserecommendedby Yamahaforalllubricationjobs.Otherbrands maybesimilarinfunctionandappearance,but inferiorinquality. GASKETS,OILSEALSANDO-RINGS 1.Whenoverhaulingtheengine,replaceall gaskets,sealsandO-rings.Allgasketsurfac- es,oilseallipsandO-ringsmustbecleaned. 2.Duringreassembly,properlyoilallmating partsandbearingsandlubricatetheoilseal lipswithgrease. 1.Oil 2.Lip 3.Spring 4,Grease LOCKWASHERS/PLATESANDCOTTER PINS Afterremoval,replacealllockwashers/plates “1”andcotterpins.Aftertheboltornuthasbeen tightenedtospecification,bendthelocktabs alongaflatoftheboltornut.

IMPORTANTINFORMATION BEARINGSANDOILSEALS Installbearings“1”andoilseals“2”sothatthe manufacturermarksornumbersarevisible. Wheninstallingoilseals,lubricatetheoilseal lipswithalightcoatoflithium-soap-based grease.Oilbearingsliberallywheninstalling,if appropriate. NOTICE Donotspinthebearingwithcompressedair becausethiswilldamagethebearingsurfac- es. CIRCLIPS Beforereassembly,checkallcirclipscarefully andreplacedamagedordistortedcirclips.Al- waysreplacepistonpinclipsafteroneuse. Wheninstallingacirclip“1”,makesurethe sharp-edgedcomer“2”ispositionedopposite thethrust“3”thatthecirclipreceives. REASSEMBLYOFPARTSUSINGLOCKING AGENT(LOCTITE®) Beforereassemblingscrews,bolts,andnuts,or otherparts,usinglockingagent(LOCTITE®), removealltheoldlockingagent,andthenapply newlockingagentandreassembletheparts.Al- 0,aspecifiedamountoftimeisrequiredforthe lockingagenttocure. RUBBERPARTS Checkrubberpartsfordeteriorationduringin- spection.Someoftherubberpartsaresensitive togasoline,flammableoil,grease,etc.Donotallowanyitemsotherthanthespecifiedoneto contacttheparts.

BASICSERVICEINFORMATION BASICSERVICEINFORMATION QUICKFASTENERS Rivettype 1.Remove: *Quickfastener TIP. Toremovethequickfastener,pushitspinwitha ‘screwdriver,thenpullthefastenerout. 3a 2.Install: *Quickfastener TIP. Toinstallthequickfastener,pushitspinsothat itprotrudesfromthefastenerhead,theninsert thefastenerintotheparttobesecuredandpush thepin“a”inwithascrewdriver.Makesurethat thepinisflushwiththefastener’shead. *93-Gz We \ALL a Screwtype1 1.Remove: *Quickfastener TIP. Toremovethequickfastener,loosenthescrew withascrewdriver,thenpullthefastenerout. eo6 er 2.Install: *Quickfastener TIP. Toinstallthequickfastener,insertthefastener intotheparttobesecuredandtightenthescrew. UD, Ye=

2024 Yamaha Tracer 9 GT Service & Repair Manual

You're Reading a Preview

Recently Viewed