2021 Yamaha SUPER TENERE ES Service & Repair Manual

Repair&ServiceManualre ry \3coa :2gSUPERTENERE ServiceManual

EAs20002 XTZ12E/XTZ12EC/XTZ12EE/XTZ12EEC SERVICEMANUAL ©2014byYamahaMotorCorporation,U.S.A. Firstedition,February2014 Allrightsreserved. Anyreproductionorunauthorizeduse withoutthewrittenpermissionof YamahaMotorCorporation,U.S.A. isexpresslyprohibited. PrintedinU.S.A. P/NLIT-11616-27-59

EAsz0185 IMPORTANT ThismanualwasproducedbytheYamahaMotorCompany,Ltd.primarilyforusebyYamahadealers andtheirqualifiedmechanics.Itisnotpossibletoincludealltheknowledgeofamechanicinonemanual.Therefore,anyonewhousesthisbooktoperformmaintenanceandrepairsonYamahavehicles shouldhaveabasicunderstandingofmechanicsandthetechniquestorepairthesetypesofvehicles. Repairandmaintenanceworkattemptedbyanyonewithoutthisknowledgeislikelytorenderthevehicleunsafeandunfitforuse. Thismodelhasbeendesignedandmanufacturedtoperformwithincertainspecificationsinregardto performanceandemissions.Properservicewiththecorrecttoolsisnecessarytoensurethatthevehiclewilloperateasdesigned.Ifthereisanyquestionaboutaserviceprocedure,itisimperativethatyou contactaYamahadealerforanyserviceinformationchangesthatapplytothismodel.Thispolicyis intendedtoprovidethecustomerwiththemostsatisfactionfromhisvehicleandtoconformtofederal environmentalqualityobjectives. YamahaMotorCompany,Ltd.iscontinuallystrivingtoimproveallofitsmodels.Modificationsandsig- nificantchangesinspecificationsorprocedureswillbeforwardedtoallauthorizedYamahadealersand willappearinfutureeditionsofthismanualwhereapplicable. TIP *ThisServiceManualcontainsinformationregardingperiodicmaintenancetotheemissioncontrolsystem.Pleasereadthismaterialcarefully. *Designsandspecificationsaresubjecttochangewithoutnotice. Eassi144 IMPORTANTMANUALINFORMATION Particularlyimportantinformationisdistinguishedinthismanualbythefollowingnotations. Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinju- aNryhazards.Obeyallsafetymessagesthatfollowthissymboltoavoidpossible injuryordeath. AWARNINGindicatesahazardoussituationwhich,ifnotavoided,couldresult AWARNINGindeathorseriousinjury. ANOTICEindicatesspecialprecautionsthatmustbetakentoavoiddamageto NOTICEthevehicleorotherproperty. TIPATIPprovideskeyinformationtomakeprocedureseasierorclearer.

easa000¢ HOWTOUSETHISMANUAL Thismanualisintendedasahandy,easy-to-readreferencebookforthemechanic.Comprehensive explanationsofallinstallation,removal,disassembly,assembly,repairandcheckproceduresarelaid outwiththeindividualstepsinsequentialorder. *Themanualisdividedintochaptersandeachchapterisdividedintosections.Thecurrentsectiontitle “1”jsshownatthetopofeachpage. *Sub-sectiontitles“2”appearinsmallerprintthanthesectiontitle. *Tohelpidentifypartsandclarifyproceduresteps,thereareexplodeddiagrams“3”atthestartofeach removalanddisassemblysection. *Numbers“4”aregivenintheorderofthejobsintheexplodeddiagram.Anumberindicatesadisassemblystep. *Symbols“5”indicatepartstobelubricatedorreplaced. Referto“SYMBOLS”. *Ajobinstructionchart“6”accompaniestheexplodeddiagram,providingtheorderofjobs,namesof parts,notesinjobs,etc. «Jobs“7”requiringmoreinformation(suchasspecialtoolsandtechnicaldata)aredescribedsequen- tially. | carenoxen igonamecuvTeH80s= eae‘Gicxae THePRAUARYORIENGEAR CacheswesStrea SeitigeereeteaanRs Sapte divergoatonsee 582562

AS20005 SYMBOLS Thefollowingsymbolsareusedinthismanualforeasierunderstanding. TIP Thefollowingsymbolsarenotrelevanttoeveryvehicle. SYMBOLDEFINITIONSYMBOLDEFINITION Ci)ServiceablewithenginemountedAjGearoil Na)Fillingfluid4Molybdenumdisulfideoil emma||LubricantABrakefluid |Specialtool=a5byWheelbearinggrease [SyTighteningtorque=asDyLithium-soap-basedgrease aWearlimit,clearance=aMolybdenumdisulfidegrease 2Enginespeed=asP4Siliconegrease TI. BillElectricaldataAApplylockingagent(LOCTITE®). raEngineoilYew|Replacethepartwithanewone. Eason ABBREVIATIONS Thefollowingabbreviationsareusedinthisservicemanual. AbbreviationDescription STDmodelStandardmodel EASmodelElectronicallyadjustablesuspensionsystemmodel

~TABLEOFCONTENTS GENERALINFORMATION SPECIFICATIONS PERIODICCHECKSAND ADJUSTMENTS CHASSIS ENGINE COOLINGSYSTEM FUELSYSTEM ELECTRICALSYSTEM TROUBLESHOOTING pOloaIN[oal/alalwlrn] |

IDENTIFICATION VEHICLEIDENTIFICATIONNUMBER MODELLABEL FEATURES OUTLINEOFTHEFlSYSTEM FISYSTEM YCC-T(YamahaChipControlledThrottle)... OUTLINEOFTHECRUISECONTROLSYSTEM OUTLINEOFTHEUBS OUTLINEOFTHEABS.. ABSCOMPONENTFUNCTIONS UBSANDABSOPERATION ABSSELF-DIAGNOSISFUNCTION. ABSANDUBSFUNCTION OUTLINEOFTHETCS(TractionControlSystem MULTI-FUNCTIONMETERUNI D-mode(drivemode).. IMPORTANTINFORMATION PREPARATIONFORREMOVALANDDISASSEMBLY. REPLACEMENTPARTS. GASKETS,OILSEALSANDO-RINGS LOCKWASHERS/PLATESANDCOTTERPINS BEARINGSANDOILSEALS CIRCLIPS RUBBERPARTS. BASICSERVICEINFORMATION.................ccccccescscescseseeseseeeeneseseseenensseseeneee1-57 QUICKFASTENERS... ELECTRICALSYSTEM. SPECIALTOOLSo.oo.ceeecccccecescscseeeseseecesesesneneseseseeseseessneneseesseeseeeenseeneeeens1-62

IDENTIFICATION AS20007 IDENTIFICATION AS30002 VEHICLEIDENTIFICATIONNUMBER Thevehicleidentificationnumber“1”isstamped intotherightsideoftheframe. AS30009, MODELLABEL Themodellabel“1”isaffixedtotheframeunder theriderseat.Thisinformationwillbeneededto orderspareparts. 1-1

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2021 Yamaha SUPER TENERE ES Service & Repair Manual

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