Yamaha Rx135 Parts Catalog

4TL1/2 Parts & Accessories RX 135 INDIA

RX 135 (4TL1/2) PARTS CATALOGUE All rights reserved. Any reprinting or unauthorized use without the written permission of is expressly prohibited. Printed in INDIA INDIA YAMAHA MOTOR PVT. LTD. INDIA YAMAHA MOTOR PVT. LTD.

This Parts Catalogue is related to the parts in use for the YAMAHA - RX 135 (4TL1) When you are ordering replacement parts for RX 135 (4TL1) refer to this Parts Catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Service Actions. It is advisible that according to the Service Action you make necessary corrections tothe Parts Catalogue on hand to keep it up-to-date. 2. Indication of No. of constituent parts for assembly. The numeral appearing to the right of each constituent part under the description indicates the quantity of such parts for each individual assembly unit. EXAMPLE Part No. Description Qty 2YA-XE1400-00 CRANK SHAFT ASSY. 1 36L-H2110-01 BATTERY ASSY 1 4TL-E1111-10 CYLINDER HEAD 1 3. Applicable Serial No. and Color Code NOTICE The description and illustration in this Parts Catalogue may not necessarily match with the physical appearance of the parts. INDIA YAMAHA MOTOR PVT. LTD. reserves the right to carry out modifications on the vehicle, parts or accessories, as may be considered necessary, without being obliged to update this Parts Catalogue immediately. No part of this Publication may be reproduced without written permission of INDIA YAMAHA MOTOR PVT. LTD. FOREWORD Colour Code Colour Name Abbreviate 01H9 YAMAHA BLACK YB 01H6 MAROON CNM 019V BLUE BL 1

ENGINE CYLINDER ....................................................... 2 CRANKSHAFT/PISTON ..................................... 3 OIL PUMP ........................................................ 4 INTAKE ............................................................ 5 CARBURETTOR ................................................ 7 EXHAUST ......................................................... 9 CRANKCASE .................................................. 10 CRANKCASE COVER 1 ..................................... 11 STARTER . ......................................................... 12 CLUTCH ......................................................... 13 TRANSMISSION ............................................. 14 SHIFT CAM FORK .......................................... 15 SHIFT SHAFT .................................................. 16 CHASSIS FRAME ............................................................ 17 FENDER .......................................................... 18 SIDE COVER .................................................. 19 OIL TANK ........................................................... 20 REAR ARM. & SUSPENSION ............................ 21 STEERING ...................................................... 22 FRONT FORK ................................................. 23 FUEL TANK ..................................................... 25 DOUBLE SEAT..................................................... 27 FRONT WHEEL ... .............................................. 28 REAR WHEEL ... ................................................ 30 HANDLE & CABLE ............................................. 32 STAND FOOTREST ... ........................................ 33 GENERATOR .................................................. 35 FLASHER LIGHT ............................................. 36 METER ........................................................... 37 HEAD LIGHT ................................................... 38 TAIL LIGHT ....................................................... 39 HANDLE SWITCH & LEVER .............................. 40 ELECTRICAL 1 ............................................... 41 ELECTRICAL 2 ............................................... 42 OPTIONAL PARTS ............................................. 43 NUMERICAL INDEX CONTENTS

4TL1 REF. NO. EXISTING PART NO. PART NAME REMARKS 2 SUPERSEDED PART NO. ESCORT 12 DIGIT 9 DIGIT PART NO. NOTE :- 1) Requested to create the parts order in existing part no. i.e in 12 digit 2) Part numbers having no symbol in remarks column indicates its serviceability A) Part nos with symbol (Δ) are serviceable till stock B) Part nos with symbol (#) are not serviceable due to constraints FIG. 1 CYLINDER 1 947030083000 SPARK PLUG-NGK-BPR7HS 1 000024204 947000022700 2 36LE11270000 ABSORBER-3 6 1L1520006 3 4TLE11280000 ABSORBER-4 2 1L5520007 4 4TLE11270000 ABSORBER-4 2 1L5520003 5 4TLE11281000 ABSORBER-6 2 1L5520004 6 4TLE11620000 ABSORBER-2 1 1L5520006 7 2YAE11290000 ABSORBER-5 4 1M1520005 8 4TLE11610000 ABSORBER-1 1 1L5520005 9 4TLE11111000 CYLINDER HEAD 1 1L5520002 1L5520002X00 # 10 4TLE11810000 GASKET CYL. HEAD 1 1 1L5520001 11 901790841000 NUT 4 000004309 12 901160839300 BOLT STUD 4 1L1520011 13 4TLE13110000 BODY CYL.RXG/Z 1 1L5520100 # 14 36LE11610000 ABSORBER-1 4 1L1520104 15 4TLE11611000 ABSORBER-9 4 1L5520009 16 36LE13510000 GASKET CYLINDER 1 1L1520003 17 901791081200 NUT 4 1L1520008 18 901161027800 BOLT STUD 4 1L1520010

4TL1 REF. NO. EXISTING PART NO. PART NAME REMARKS 3 SUPERSEDED PART NO. ESCORT 12 DIGIT 9 DIGIT PART NO. NOTE :- 1) Requested to create the parts order in existing part no. i.e in 12 digit 2) Part numbers having no symbol in remarks column indicates its serviceability A) Part nos with symbol (Δ) are serviceable till stock B) Part nos with symbol (#) are not serviceable due to constraints FIG.2 CRANKSHAFT,PISTON 1 2YAXE1400000 CRANK ASSY 1 1M1540100 2 902800301700 KEY WOODRUFF 1 1L1540001 3 932101802300 O RING 1 1L1540002 4 90387205E900 COLLAR 1 1L1540003 5 93306304Y200 BEARING 1 1L1540005 6 93306205Y000 BEARING 1 1L1540004 7 931022580700 OIL SEAL 1 1L1540006 8 931032880000 OIL SEAL 1 1L1540007 9 4TLE16310000 PISTON STD 1 1L5540100 # 4TL116350000 PISTON O/S(.25 MM) 1 1L5540200 # 4TL116360000 PISTON O/S(.0.50 MM ) 1 1L5540300 # 10 2YAE16330000 PIN PISTON 1 1M1540001 11 93310216J200 BEARING CYLINDERICAL 1 1M1541200 12 934501712900 CIRCLIP 2 1L5540004 13 4TLE16030000 PISTON RING SET (STD) 2 1L5540400 4TLE16040000 PISTON RING SET (0.25MM O-S) 1 1L5540500 4TLE16050000 PISTON RING SET (0.50MM O-S) 1 1L5540600

4TL1 REF. NO. EXISTING PART NO. PART NAME REMARKS 4 SUPERSEDED PART NO. ESCORT 12 DIGIT 9 DIGIT PART NO. NOTE :- 1) Requested to create the parts order in existing part no. i.e in 12 digit 2) Part numbers having no symbol in remarks column indicates its serviceability A) Part nos with symbol (Δ) are serviceable till stock B) Part nos with symbol (#) are not serviceable due to constraints 1 4TLE31001000 OIL PUMP ASSY 1 1L5630100 1L5630100X00 # 2 36LE31370005 SHIM PLUNGER 1 1A1630115 Δ 36LE31370005 SHIM PLUNGER 1 1A1630116 Δ 36LE31370010 SHIM PLUNGER 1 1A1630117 Δ 3 PLATE,ADJUSTING 1 # 4 9530M0560000 NUT HEX 1 000004105 Δ 5 9290N0510000 SPRING WASHER 5.5 1 000005110 6 9890N0400800 SCREW BIND 1 000034207 Δ 7 904300400400 GASKET 1 1A1630104 8 904680203300 CLIP 1 1A1630008 9 904452155200 HOSE 1 1L5630101 10 2YAE31330000 CLIP 1 1M1630001 # 11 36LE31750100 SHAFT WORM 1 1L1630002 12 902010862400 WASHER PLATE 1 1A1630002 13 36LE31160000 GASKET PUMP 1 1A1630006 14 9850N0501400 CRPH SCREW 2 000032265 985800501400 Δ 15 931011080600 OIL SEAL 1 1A1630005 16 36LE31760000 BUSH SPACING 1 1A1630004 17 36LE31780000 GEAR DRIVE 1 1L1630003 18 936032280500 PIN DOWEL 1 1A1590013 19 934300881000 CIRCLIP 1 000016311 20 36LE31740000 HOLDER OIL PIPE 1 1L1630004 21 904680203300 CLIP 1 1A1630008 22 904611007100 CLAMP 1 1L163005 FIG.3 OIL PUMP

4TL1 REF. NO. EXISTING PART NO. PART NAME REMARKS 5 SUPERSEDED PART NO. ESCORT 12 DIGIT 9 DIGIT PART NO. NOTE :- 1) Requested to create the parts order in existing part no. i.e in 12 digit 2) Part numbers having no symbol in remarks column indicates its serviceability A) Part nos with symbol (Δ) are serviceable till stock B) Part nos with symbol (#) are not serviceable due to constraints 1 2YAE36100000 REED VALVE ASSY 1 1M1140300 2 2YAE36131000 REED, VALVE 2 1M1140301 # 3 36LE36160000 STOPPER, REED VALVE 2 1A1520202 # 4 985070300800 SCREW PAN HEAD 4 000034206 # 5 929060310000 SPRING WASHER 4 000005101 # 6 36LE36210000 GASKET REED VALVE 1 1A1520005 7 2YAE35650000 JOINT CARBURETTOR 1 1M1140200 8 970170602500 BOLT HEXAGON 4 000202107 9 929070660000 WASHER 4 000006204 10 904604305300 CLAMP ASSY 1 1A1520600 11 36LE44530000 JOINT 1 1 1L1140002 12 904604905800 CLAMP HOSE 2 1L1140700 13 2YAE35810000 AIR CHAMBER 1 1M1140001 14 904801205300 GROMMET 1 1L1140003 15 9850N0601600 PAN HEAD SCREW (C) 1 000034222 985070601600 16 902010655700 WASHER 1 000006407 17 904452155200 HOSE 1 1M1140003 18 904672005000 CLIP 2 1M1140004 19 36LE44012000 AIR FILTER CASE ASSY 1 1L2140300 20 36LE44760100 SEAL 1 1L1140401 36LE44760000 21 36LE44240000 CLIP 1 1L1140402 22 36LE44510100 FILTER ELEMENT 1 1 1L5140101 4TLE44510000 23 36LE44020000 CAP CASE ASSY 1 1L1140600 24 9850N0604000 SCREW CHEESE HEAD 3 000034227 985070604000 25 929070620000 WASHER 3 000006304 26 904801205300 GROMMET 1 1L1140003 27 904801410200 GROMMET 1 1L1140004 28 903870739000 COLLAR 1 1L1140001 FIG. 4 INTAKE

4TL1 REF. NO. EXISTING PART NO. PART NAME REMARKS 6 SUPERSEDED PART NO. ESCORT 12 DIGIT 9 DIGIT PART NO. NOTE :- 1) Requested to create the parts order in existing part no. i.e in 12 digit 2) Part numbers having no symbol in remarks column indicates its serviceability A) Part nos with symbol (Δ) are serviceable till stock B) Part nos with symbol (#) are not serviceable due to constraints FIG. 4 INTAKE 29 902010655700 WASHER 1 000006407 30 970170602500 BOLT HEXAGON 1 000002107 31 9850N0601600 PAN HEAD SCREW (C) 1 000034222 985070601600 32 902010655700 WASHER 1 000006407

4TL1 REF. NO. EXISTING PART NO. PART NAME REMARKS 7 SUPERSEDED PART NO. ESCORT 12 DIGIT 9 DIGIT PART NO. NOTE :- 1) Requested to create the parts order in existing part no. i.e in 12 digit 2) Part numbers having no symbol in remarks column indicates its serviceability A) Part nos with symbol (Δ) are serviceable till stock B) Part nos with symbol (#) are not serviceable due to constraints 1 4TL141010100 CAR BORETTOR ASSY. 1 1L5650000 # 2 127141860000 PIN FLOAT 1 1L1560001 127141860000 # 3 1L1560002X00 GASKET FLOAT CHAMBER 1 1L1560002 1L1560002X00 Δ 4 1L1560300X00 FLOAT 1 1L1560300 1L1560300X00 Δ 5 1L1560004X00 PLATE 1 1L1560004 1L1560004X00 # 6 9760N0411600 CRP HD SCREW W / WASHER 4 000034211 # 7 929900410000 SPRING WASHER 4 000005102 # 8 1V3141960000 PIPE 1 1L1560006 # 9 12R141910000 PLUG, DRAIN 1 1L1560007 # 10 1M1141690000 CAP 1 1L5560001 # 11 1L5662500X00 CABLE ADJ.SCREW SET 1 1L5662500 1L5662500X00 # 12 1L1560009X00 HOLDER 1 1L1560009 1L1560009X00 # 13 1L1560010X00 PACKING 1 1L1560010 1L1560010X00 Δ 14 4TL141310000 SPRING THROTTLE VALVE 1 1L5560002 # 15 3L7141970000 PIPE 1 1L5560003 # 16 1L5560006X00 JET MAIN 1 1L5560006 1L5560006X00 # 17 4TL141412800 NOZZLE MAIN 1 1L5560004 # 18 304141122000 VALVE, THROTTLE 1 1 1L1560015 # 19 1L5560005X00 JET PILOT20 1 1L5560005 1L5560005X00 # 20 4TL149030000 NEEDLE SET 1 1L5662600 # 21 3MB141040000 AIR SCREW SET 1 1L5662700 # 22 1L5662400X00 THROTTLE SCREW SET 1 1L5662400 1L5662400X00 # 23 31J141072000 NEEDLE VALVE SET 1 1L1560500 # 24 36LE41950000 WASHER VALVE SEAT 1 1L1560020 Δ 25 214141470000 O.RING 1 1L1560024 26 1L5650003X00 PLUNGER STARTER 1 1L5650003 1L5650003X00 # 27 509141350000 PLUNGER SPRING 1 1L5650004 1L5650004X00 # FIG. 5 CARBURETOR

Yamaha Rx135 Parts Catalog

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