RT100D
A1
1 1T9-11111-00-00 HEAD, CYLINDER 1 . . . . . . . . . 1
2 304-11181-70-00 GASKET, CYLINDER HEAD 1 . 1
3 90179-08303-00 NUT . . . . . . . . . . . . . . . . . . . . . 4
4 90201-12362-00 WASHER, PLATE . . . . . . . . . . . 4
5 NGK-B7ES0-00-00 NGK B7ES 10PK (94701-00044) 1 UR
6 3A3-11311-01-00 CYLINDER 1 . . . . . . . . . . . . . . 1
7 3UL-11351-00-00 GASKET, CYLINDER . . . . . . . . 1
8 90116-08065-00 BOLT, STUD . . . . . . . . . . . . . . 4
CYLINDER HEAD
Ref. Part
No. Number Description Qty Remarks
A2
RT100D
1 558-11400-00-00 CRANKSHAFT ASSEMBLY . . . 1
2 558-11412-00-00 . CRANK 1 . . . . . . . . . . . . . . . . 1
3 (558-11422-00-00) CRANK 2 . . . . . . . . . . . . . . . . . 1
4 5E2-11681-00-00 . PIN, CRANK 1 . . . . . . . . . . . . 1
5 93310-422E7-00 . BEARING . . . . . . . . . . . . . . . . 1
6 90209-22248-00 . WASHER . . . . . . . . . . . . . . . . 2
7 1M7-11651-00-00 . ROD, CONNECTING . . . . . . . . 1
8 93306-30421-00 BEARING (B6304C3) . . . . . . . . 2
9 93102-20447-00 OIL SEAL . . . . . . . . . . . . . . . . . 1
10 93103-28011-00 OIL SEAL . . . . . . . . . . . . . . . . . 1
11 90387-20175-00 COLLAR . . . . . . . . . . . . . . . . . 1
12 90282-05005-00 KEY, STRAIGHT . . . . . . . . . . . 1
13 90280-03017-00 KEY, WOODRUFF . . . . . . . . . . 1
14 3UL-11631-00-95 PISTON (STD) . . . . . . . . . . . . . 1
3UL-11631-00-97 PISTON (STD) . . . . . . . . . . . . . 1
3UL-11635-00-00 PISTON (0.25MM O/S) . . . . . . . 1 AP
3UL-11636-00-00 PISTON (0.50MM O/S) . . . . . . . 1 AP
3UL-11637-00-00 PISTON (0.75MM O/S) . . . . . . . 1 AP
3UL-11638-00-00 PISTON (1.00MM O/S) . . . . . . . 1 AP
15 3A3-11610-00-00 PISTON RING SET (STD) . . . . . 1
3A3-11610-10-00 PISTON RING SET
(0.25MM O/S) . . . . . . . . . . . . . . 1 AP
3A3-11610-20-00 PISTON RING SET
(0.50MM O/S) . . . . . . . . . . . . . . 1 AP
3A3-11610-30-00 PISTON RING SET
(0.75MM O/S) . . . . . . . . . . . . . . 1 AP
3A3-11610-40-00 PISTON RING SET
(1.00MM O/S) . . . . . . . . . . . . . . 1 AP
16 131-11633-00-00 PIN, PISTON . . . . . . . . . . . . . . 1
17 93450-15023-00 CIRCLIP . . . . . . . . . . . . . . . . . . 2
CONTINUED ON NEXT FRAME ➤
CRANKSHAFT-PISTON
Ref. Part
No. Number Description Qty Remarks
A3
RT100D
18 93310-21403-00 BEARING . . . . . . . . . . . . . . . . . 1 UR KOYO
93310-21403-00 BEARING . . . . . . . . . . . . . . . . . 1 UR TOMSON
CRANKSHAFT-PISTON
Ref. Part
No. Number Description Qty Remarks
A4
RT100D
1 3UL-13101-00-00 OIL PUMP ASSEMBLY . . . . . . . 1
2 137-13137-00-03 . SHIM (0.3T) . . . . . . . . . . . . . . 1 UR
137-13137-00-05 . SHIM (0.5T) . . . . . . . . . . . . . . 1 UR
137-13137-00-10 . SHIM (1.0T) . . . . . . . . . . . . . . 1 UR
3 137-13138-01-00 . PLATE, ADJUSTING . . . . . . . 1
4 92990-05100-00 . WASHER, SPRING . . . . . . . . . 1
5 95380-05600-00 . NUT . . . . . . . . . . . . . . . . . . . . 1
6 98901-04008-00 . SCREW, BIND . . . . . . . . . . . . 1
7 90430-04004-00 . GASKET . . . . . . . . . . . . . . . . 1
8 93505-32002-00 . BALL . . . . . . . . . . . . . . . . . . . 1
9 90501-02217-00 . SPRING, COMPRESSION . . . . 1
10 402-13552-00-00 . NOZZLE . . . . . . . . . . . . . . . . . 1
11 90468-02033-00 . CLIP . . . . . . . . . . . . . . . . . . . 1
12 90445-05278-00 . HOSE . . . . . . . . . . . . . . . . . . . 1
13 367-13146-01-00 CLIP . . . . . . . . . . . . . . . . . . . . 1
14 90468-02033-00 CLIP . . . . . . . . . . . . . . . . . . . . 1
15 275-13175-01-00 SHAFT, WORM . . . . . . . . . . . . 1
16 90201-08624-00 WASHER, PLATE . . . . . . . . . . . 1
17 3MT-13116-00-00 GASKET, PUMP CASE
(8Y0-13116-00) . . . . . . . . . . . . . 1
18 98580-05016-00 SCREW, PAN HEAD . . . . . . . . 2
19 93101-10002-00 OIL SEAL . . . . . . . . . . . . . . . . . 1
20 1E7-13176-00-00 METAL, WRM SHAF OTR . . . . 1
21 248-13178-00-00 GEAR, DRIVE (28T) . . . . . . . . . 1
22 93603-22028-00 PIN, DOWEL . . . . . . . . . . . . . . 1
23 99001-08600-00 CIRCLIP . . . . . . . . . . . . . . . . . . 1
24 525-13174-00-00 HOLDER, OIL PIPE . . . . . . . . . 1
25 90468-15020-00 CLIP . . . . . . . . . . . . . . . . . . . . 1
OIL PUMP
Ref. Part
No. Number Description Qty Remarks
A5
RT100D
1 53V-13610-00-00 REED VALVE ASSEMBLY . . . . 1
2 314-13613-01-00 . REED, VALVE . . . . . . . . . . . . 2
3 314-13616-01-00 . STOPPER, REED VALVE . . . . 2
4 98580-03008-00 . SCREW, PAN HEAD . . . . . . . 4
5 92990-03100-00 . WASHER, SPRING
(92901-03100) . . . . . . . . . . . . 4
6 87A-13621-00-00 GASKET, VALVE SEAT . . . . . . 1
7 560-13565-00-00 JOINT, CARBURETOR . . . . . . . 1
8 97011-06025-00 BOLT (97001-06025) . . . . . . . . 4
9 92901-06600-00 WASHER . . . . . . . . . . . . . . . . . 4
10 90460-43053-00 CLAMP, HOSE . . . . . . . . . . . . . 1
11 90462-20029-00 CLAMP . . . . . . . . . . . . . . . . . . 1
12 3A3-14453-01-00 JOINT, AIR CLEANER 1 . . . . . . 1
13 90460-51059-00 CLAMP, HOSE . . . . . . . . . . . . . 2
14 1T9-14411-00-00 CASE, AIR CLEANER 1 . . . . . . 1
15 1T9-14450-00-00 ELEMENT ASSEMBLY, AIR
CLEANER . . . . . . . . . . . . . . . . 1
16 1T9-14412-00-00 CAP, CLEANER CASE 1 . . . . . 1
17 98580-06018-00 SCREW, PAN HEAD . . . . . . . . 1
18 92901-06600-00 WASHER . . . . . . . . . . . . . . . . . 1
19 1T9-14458-00-00 GUIDE . . . . . . . . . . . . . . . . . . . 1
20 1T9-14437-00-00 DUCT . . . . . . . . . . . . . . . . . . . . 1
21 3V6-14416-00-00 GASKET, AIR CLEANER . . . . . 1
22 97011-06020-00 BOLT . . . . . . . . . . . . . . . . . . . . 1
23 92995-06100-00 WASHER, SPRING . . . . . . . . . . 1
24 90201-06067-00 WASHER, PLATE . . . . . . . . . . . 1
AIR FILTER
Ref. Part
No. Number Description Qty Remarks
A6
RT100D
1 3UL-14101-00-00 CARBURETOR ASSEMBLY 1 . 1
2 260-14142-17-00 . JET, PILOT (#17.5) . . . . . . . . . 1
3 137-14143-27-00 . JET, MAIN (#135) . . . . . . . . . . 1 AP
137-14143-28-A0 . JET, MAIN (#140) . . . . . . . . . . 1 STD
137-14143-29-A0 . JET, MAIN (#145) . . . . . . . . . . 1 AP
4 353-14190-15-00 . NEEDLE VALVE ASSEMBLY . 1
5 127-14186-00-00 . PIN, FLOAT . . . . . . . . . . . . . . 1
6 127-14195-00-00 . WASHER, NEEDLE VALVE . . 1
7 2F5-14141-36-00 . NOZZLE, MAIN . . . . . . . . . . . 1
8 2N4-14145-00-00 . HOLDER . . . . . . . . . . . . . . . . 1
9 304-14184-00-00 . GASKET, FLOAT CHAMBER . 1
10 304-14185-00-00 . FLOAT . . . . . . . . . . . . . . . . . . 1
11 3UL-14103-00-00 . THROTTLE SCREW SET . . . . 1
12 4U5-14171-00-00 . PLUNGER, STARTER . . . . . . 1
13 12R-14191-00-00 . PLUG, DRAIN . . . . . . . . . . . . 1
14 132-14146-00-00 . PLATE . . . . . . . . . . . . . . . . . . 1
15 23F-14197-00-00 . PIPE, AIRVENT . . . . . . . . . . . 1
16 25V-14104-00-00 . AIR SCREW SET . . . . . . . . . . 1
17 98511-04016-00 . SCREW, PAN HEAD . . . . . . . 4
18 92901-04100-00 . WASHER, SPRING . . . . . . . . . 4
19 23F-14197-00-00 . PIPE, AIRVENT . . . . . . . . . . . 1
20 10X-14106-00-00 . CABLE ADJUST SCREW SET 1
21 1M1-14169-00-00 . CAP . . . . . . . . . . . . . . . . . . . . 1
22 304-14112-20-00 . VALVE, THROTTLE 1 . . . . . . . 1
23 3UL-1490J-00-00 . NEEDLE SET . . . . . . . . . . . . . 1
24 193-14126-00-00 . GASKET . . . . . . . . . . . . . . . . 1
25 3X3-14131-00-00 . SPRING, THRTL VALVE . . . . . 1
26 584-14956-00-00 . WASHER . . . . . . . . . . . . . . . . 1
27 2F5-14115-00-00 . PLUG, SCREW . . . . . . . . . . . . 1
CONTINUED ON NEXT FRAME ➤
CARBURETOR
Ref. Part
No. Number Description Qty Remarks
A7
RT100D
28 214-14147-00-00 . O-RING . . . . . . . . . . . . . . . . . 1
CARBURETOR
Ref. Part
No. Number Description Qty Remarks
A8
RT100D
1 3UL-14610-01-00 EXHAUST PIPE ASSEMBLY 1 . 1
2 3PA-14613-10-00 GASKET, EXHAUST PIPE . . . . 1
3 90116-06016-00 BOLT, STUD . . . . . . . . . . . . . . 2
4 95601-06200-00 NUT, U FLANGE . . . . . . . . . . . 2
5 97313-08016-00 BOLT, HEXAGON . . . . . . . . . . 1
6 92990-08200-00 WASHER, PLAIN . . . . . . . . . . . 1
7 3UL-14753-00-00 SILENCER, EXHAUST . . . . . . . 1
8 95816-08012-00 BOLT, flange . . . . . . . . . . . . . . 1
9 93210-16290-00 O-RING . . . . . . . . . . . . . . . . . . 1
10 438-14752-00-00 PIPE, OUTLET . . . . . . . . . . . . . 1
11 98580-06010-00 SCREW, PAN HEAD
(92503-06010) . . . . . . . . . . . . . 1
12 92995-06100-00 WASHER, SPRING . . . . . . . . . . 1
13 3UL-14718-00-00 PROTECTOR, MUFFLER 1 . . . . 1
14 98906-06010-00 SCREW, BIND . . . . . . . . . . . . . 2
15 90206-06090-00 WASHER, WAVE . . . . . . . . . . . 2
16 90202-05187-00 WASHER, PLATE . . . . . . . . . . . 2
17 3UL-14766-00-00 WASHER, PROTECTOR . . . . . . 2
EXHAUST
Ref. Part
No. Number Description Qty Remarks
A9
RT100D
1 1T9-15111-00-00 CRANKCASE 1 . . . . . . . . . . . . 1
2 98580-06040-00 SCREW, pan head
(92501-06040-00) . . . . . . . . . . . 1
3 98580-06550-00 SCREW PAN HEAD
(92503-06050) . . . . . . . . . . . . . 7
4 92580-06560-00 SCREW PAN HEAD . . . . . . . . . 4
5 99530-10014-00 PIN, DOWEL . . . . . . . . . . . . . . 1
6 99530-14016-00 PIN, DOWEL . . . . . . . . . . . . . . 1
7 1T9-15121-01-00 CRANKCASE 2 . . . . . . . . . . . . 1
8 3YJ-15371-00-00 BREATHER . . . . . . . . . . . . . . . 1
9 90445-07340-00 HOSE . . . . . . . . . . . . . . . . . . . . 1
10 90340-12005-00 PLUG, DRAIN . . . . . . . . . . . . . 1
11 90430-12207-00 GASKET . . . . . . . . . . . . . . . . . 1
12 90340-12004-00 PLUG, STRAIGHT SCREW . . . . 1
13 37R-82543-00-00 GASKET . . . . . . . . . . . . . . . . . 1
14 437-15419-01-00 COVER, SHIFTER 1 . . . . . . . . . 1
15 401-15449-00-00 RING, RUBBER . . . . . . . . . . . . 1
16 93603-12007-00 PIN, DOWEL . . . . . . . . . . . . . . 2
17 98503-06014-00 SCREW, PAN HEAD
(92502-06016) . . . . . . . . . . . . . 4
18 304-15128-00-00 HOLDER . . . . . . . . . . . . . . . . . 1
19 98511-08010-00 SCREW, PAN HEAD . . . . . . . . 1
20 401-15441-02-00 HOLDER, CLUTCH CABLE . . . 1
21 97013-06012-00 BOLT . . . . . . . . . . . . . . . . . . . . 1
CRANKCASE
Ref. Part
No. Number Description Qty Remarks
A10
RT100D
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YAMAHA RT100 Replacement Parts Manual 1992
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Description
This Parts Manual is an invaluable resource for anyone involved in vehicle repair and maintenance. It features detailed illustrations and Exploded Parts Diagrams, making it an ideal aid for disassembly, repair, and reassembly. The manual is designed to be easily understandable, catering to both professional mechanics and DIY enthusiasts.
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