2024 Yamaha MT-03 Service & Repair Manual

ServiceManual

IMPORTANT ThismanualwasproducedbythePT.YamahaIndonesiaMotorMfg.primarily forusebyYamahadealersandtheirqualifiedmechanics.Itisnotpossibletoincludeallltheknowledgeofamechanicinone manual.Therefore,anyonewhousesthisbooktoperformmaintenanceandrepairsonYamahavehi- clesshouldhaveabasicunderstandingofmechanicsandthetechniquestorepairthesetypesofve- hicles.Pleaserefer to“BASICINFORMATION”(separatevolume,YOA-28197-E0*)forbasic instructionsthatmustbeobservedduringservicing.Repairandmaintenanceworkattemptedbyany- ‘onewithoutthisknowledgeislikelytorenderthevehicleunsafeandunfitforuse. PT.YamahaIndonesiaMotorMfg.iscontinuallystrivingtoimproveallofitsmodels.Modificationsand significantchangesinspecificationsorprocedureswillbeforwardedtoallauthorizedYamahadealers andwillappearinfutureeditionsofthismanualwhereapplicable. TIP ‘+*Ifthecontentsofthemanualarerevised,thelastdigitofthemanualnumberwillbeincreasedby one. *Designsandspecificationsaresubjecttochangewithoutnotice. IMPORTANTMANUALINFORMATION Particularlyimportantinformationisdistinguishedinthismanualbythefollowingnotations. Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinju- aryhazards.Obeyallsafetymessagesthatfollowthissymboltoavoidpossible injuryordeath. ‘AWARNINGindicatesahazardoussituationwhich,ifnotavoided,couldresult AWARNINGindeathorseriousinjury. ANOTICEindicatesspecialprecautionsthatmustbetakentoavoiddamageto NOTICEthevehicleorotherproperty. TIPATIPprovideskeyinformationtomakeprocedureseasierorclearer. MTN320-A SERVICEMANUAL ©2020byPT.YamahaIndonesiaMotorMfg. Firstedition,December2019 Allrightsreserved. Anyreproductionorunauthorizeduse withoutthewrittenpermissionof PT.YamahaIndonesiaMotorMfg. isexpresslyprohibited. PrintedinIndonesia.

cso HOWTOUSETHISMANUAL Thismanualisintendedasahandy,easy-to-readreferencebookforthemechanic.Comprehensive explanationsofallinstallation,removal,disassembly,assembly,repairandcheckproceduresarelaid outwiththeindividualstepsinsequentialorder. *Themanualisdividedintochaptersandeachchapterisdividedintosections.Thecurrentsectiontitle “1”isshownatthetopofeachpage. *Sub-sectiontitles“2”appearinsmallerprintthanthesectiontitle. *Tohelpidentifypartsandclarifyproceduresteps,thereareexplodeddiagrams“3”atthestartofeach removalanddisassemblysection. +Numbers“4”aregivenintheorderofthejobsintheexplodeddiagram.Anumberindicatesadisassemblystep. *Symbols“5”indicatepartstobelubricatedorreplaced. Referto“SYMBOLS”. *Ajobinstructionchart“6”accompaniestheexplodeddiagram,providingtheorderofjobs,namesof parts,notesinjobs,etc.Thisstepexplainsremovalanddisassemblyprocedureonly.Forinstallation andassemblyprocedure,reversethesteps. +Jobs“7”requiringmoreinformation(suchasspecialtoolsandtechnicaldata)aredescribedsequen- tially. cuuteHcuuroH

SYMBOLS Thefollowingsymbolsareusedinthismanualforeasierunderstanding. TIP Thefollowingsymbolsarenotrelevanttoeveryvehicle. SYMBOLDEFINITIONSYMBOLDEFINITION ots|Serviceablewithenginemounted4Gearoil NFillingfluid4Molybdenumdisulfideoil Lubricant4Brakefluid Specialtool+A|Wheelbearinggrease Tighteningtorque Lithium-soap-basedgrease @— (DOI eI Silt Wearlimit,clearanceMBA|Molybdenumdisulfidegrease Enginespeed=ESP4Siliconegrease rn ElectricaldataAaApplylockingagent(LOCTITE®). EngineoilReplacethepartwithanewone.

~TABLEOFCONTENTS GENERALINFORMATION SPECIFICATIONS PERIODICCHECKSAND ADJUSTMENTS CHASSIS ENGINE COOLINGSYSTEM FUELSYSTEM ELECTRICALSYSTEM APPENDIX folalN{[oal[alalo]nr| |

GENERALINFORMATION IDENTIFICATION... VEHICLEIDENTIFICATIONNUMBER ENGINESERIALNUMBER MODELLABEL.. FEATURES... MULTI-FUNCTIONMETERUNIT SPECIALTOOLS

IDENTIFICATION IDENTIFICATION VEHICLEIDENTIFICATIONNUMBER Thevehicleidentificationnumber“1”isstamped intotheframeunderthepassengerseat. ENGINESERIALNUMBER Theengineserialnumber“1”isstampedintothe crankcase. <7PUL MODELLABEL Themodellabel“1”isaffixedtotheframeunder thepassengerseat.Thisinformationwillbe neededtoorderspareparts.

2024 Yamaha MT-03 Service & Repair Manual

You're Reading a Preview

Recently Viewed